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市場調查報告書
商品編碼
1880566
工廠自動化市場預測至2032年:按組件、解決方案、最終用戶和區域分類的全球分析Factory Automation Market Forecasts to 2032 - Global Analysis By Component (Hardware, Software, and Services), Solution, End User, and By Geography |
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根據 Stratistics MRC 的一項研究,預計到 2025 年,全球工廠自動化市場價值將達到 2,356 億美元,到 2032 年將達到 4,476 億美元。
預計在預測期內,工廠自動化將以9.6%的複合年成長率成長。工廠自動化是指將機器人技術、控制系統、感測器和軟體引入製造工廠,以提高生產效率、產品品質和柔軟性。解決方案涵蓋從獨立機器人到整合生產線和類比操作的數位雙胞胎等各種類型。需求成長的促進因素包括製造業回流趨勢、客製化需求以及對更高效率的追求。供應商提供系統整合、預測性維護和人工智慧驅動的最佳化服務,以減少停機時間和廢棄物。
根據國際機器人聯合會(IFR)的數據,到 2023 年,工廠中安裝的工業機器人數量將達到創紀錄的 276,288 台。
工業4.0和智慧製造技術的日益普及
工廠自動化市場的關鍵驅動力是工業4.0和智慧製造理念的加速普及。網實整合系統、物聯網 (IoT) 和現場高級數據分析的整合正在推動這項變革。企業正積極利用這些技術來提高產品品質、實現前所未有的效率並實現大規模客製化。向智慧互聯工廠的轉型正在創造對各種自動化組件和軟體的穩定需求,從而改變現代產品的製造方式。
高昂的初始投資和實施成本
自動化系統廣泛應用的主要障礙仍然是高昂的初始投資和實施成本。這不僅包括對機器人和感測器等先進硬體的大量資本支出,還包括系統整合、軟體許可和員工技能提升等方面的成本。對於許多中小企業而言,這種財務障礙往往導致決策週期過長,並且不願從舊有系統遷移,從而限制了整體市場成長,尤其是在對成本較為敏感的地區。
開發雲端基礎的自動化解決方案
雲端基礎自動化解決方案的開發和廣泛應用帶來了巨大的市場機會。這些平台提供可擴展的訂閱模式,降低了初始資本支出,並減少了進入門檻。雲端系統支援隨時隨地即時存取數據,從而實現卓越的遠端監控、預測性維護以及全球業務營運的無縫協作。這種轉變使更多製造商,尤其是中小企業,能夠利用先進的數據分析技術,連接其所有營運環節,從而提高效率並加速自動化進程。
來自國內外自動化供應商的激烈競爭
市場面臨全球巨頭和靈活敏捷的本地自動化供應商的激烈競爭。這種擁擠的市場環境加劇了價格戰,擠壓了所有參與者的利潤空間。此外,本地競爭對手擁有深厚的區域知識,能夠以低成本提供客製化解決方案,這對國際公司的優勢構成了挑戰。這種持續不斷的競爭壓力迫使企業不斷增加對創新和客戶服務的投入,使得任何一家公司都難以在全球市場中保持永續的競爭優勢。
新冠疫情初期,嚴重的供應鏈瓶頸和暫時停工導致工廠自動化市場受到衝擊,正在進行的計劃因此停滯。然而,疫情最終卻成為推動市場轉型的重要催化劑。這場危機暴露了對人力和傳統供應鏈的嚴重依賴,迫使製造商加快對自動化的投資,以確保業務永續營運。疫情後,企業更加重視減少對人力的依賴,並致力於打造更靈活、更透明的生產系統,這導致對機器人和數位化解決方案的需求激增。
預計在預測期內,硬體細分市場將佔據最大的市場佔有率。
由於硬體在任何自動化系統中都扮演著基礎性角色,包括工業機器人、感測器、致動器和控制設備等關鍵實體組件,預計硬體部分將在預測期內佔據最大的市場佔有率。儘管軟體的重要性日益凸顯,但這些有形組件代表著建立自動化生產線所需的大量資本投資。此外,全球範圍內以新設備取代舊工廠的趨勢正在加速發展,這確保了對硬體的穩定高需求,預計硬體將在不久的將來成為市場最大、最重要的收入來源。
預計在預測期內,製造執行系統(MES)細分市場將呈現最高的複合年成長率。
預計在預測期內,製造執行系統 (MES) 領域將實現最高成長率,因為製造商越來越希望彌合企業級計畫與現場營運之間的差距。這些系統能夠即時展現生產流程,並支援數據驅動的決策,從而最佳化效率、追蹤品質並管理資源。全球供應鏈日益複雜以及嚴格的監管合規要求正在推動 MES 的廣泛應用。
預計亞太地區將在預測期內佔據最大的市場佔有率。這一主導地位得益於中國、日本和韓國等全球製造業強國,它們正積極投資自動化以保持其競爭優勢。該地區正在實施強力的政府舉措,例如“中國製造2025”,以促進工業現代化。加上人事費用不斷上漲和龐大的製造業基礎,這些因素共同造就了對自動化技術的巨大且持續的需求,鞏固了該地區在市場規模和價值方面的持續主導地位。
預計亞太地區在預測期內將實現最高的複合年成長率。這項加速成長主要得益於印度、越南和泰國等新興經濟體的快速工業化。這些國家正積極吸引外資並發展製造業。各國政府也透過優惠政策和對工業基礎設施的投資來支持這項轉型。此外,全球供應鏈持續向該地區策略轉移,將進一步推動對先進自動化解決方案的需求,使亞太地區成為未來幾年最具活力的成長區域。
According to Stratistics MRC, the Global Factory Automation Market is accounted for $235.6 billion in 2025 and is expected to reach $447.6 billion by 2032, growing at a CAGR of 9.6% during the forecast period. The factory automation equips manufacturing plants with robotics, control systems, sensors, and software to increase productivity, quality, and flexibility. Solutions range from standalone robots to integrated production lines and digital twins that simulate operations. Demand stems from reshoring trends, customization needs, and the push for higher efficiency. Vendors offer system integration, predictive maintenance, and AI-driven optimization to reduce downtime and scrap.
According to the International Federation of Robotics, industrial robot installations in factories reached record levels with 276,288 robots installed in 2023.
Growing adoption of Industry 4.0 and smart manufacturing technologies
The primary driver for the factory automation market is the accelerating adoption of Industry 4.0 and smart manufacturing principles. The integration of cyber-physical systems, the Internet of Things (IoT), and advanced data analytics on the shop floor fuel this revolution. Companies are actively using these technologies to improve product quality, make operations more efficient than ever, and allow for mass customization. This move towards smart, connected factories is leading to a steady need for various automation parts and software, changing how products are made today.
High initial investment and implementation costs
A significant barrier to widespread adoption remains the high initial investment and implementation costs associated with automation systems. This includes not only the substantial capital outlay for sophisticated hardware like robotics and sensors but also the expenses related to system integration, software licensing, and workforce retraining. For many small and medium-sized enterprises (SMEs), this financial hurdle is prohibitive, often leading to prolonged decision-making cycles and reluctance to transition from legacy systems, thereby restraining overall market growth, particularly in cost-sensitive regions.
Development of cloud-based automation solutions
The development and proliferation of cloud-based automation solutions present a substantial market opportunity. These platforms lower the barrier to entry by offering scalable, subscription-based models that reduce upfront capital expenditure. Cloud systems facilitate real-time data access from anywhere, enabling superior remote monitoring, predictive maintenance, and seamless collaboration across global operations. This change allows more manufacturers, especially small and medium-sized enterprises, to use advanced data analysis and connect their entire operations, leading to greater efficiency and encouraging more companies to adopt automation.
Intense competition from local and global automation providers
The market faces the persistent threat of intense competition from a diverse mix of global giants and nimble local automation providers. This crowded landscape fuels price wars, squeezing profit margins for all players. Furthermore, local competitors often possess deep regional knowledge and can offer tailored solutions at lower costs, challenging the dominance of international corporations. This relentless competitive pressure forces continuous investment in innovation and customer service, making it challenging for any single entity to maintain a sustained competitive advantage in the global marketplace.
The COVID-19 pandemic initially disrupted the factory automation market through severe supply chain bottlenecks and temporary shutdowns, stalling ongoing projects. However, it ultimately acted as a powerful catalyst for market transformation. The crisis exposed profound vulnerabilities in reliance on manual labor and traditional supply chains, compelling manufacturers to accelerate investments in automation to ensure operational resilience. This heightened focus on minimizing human dependency and building more agile, transparent production systems has led to a surge in demand for robotics and digitalization solutions post-pandemic.
The hardware segment is expected to be the largest during the forecast period
The hardware segment is expected to account for the largest market share during the forecast period, attributed to its foundational role in any automation setup, comprising essential physical components such as industrial robots, sensors, actuators, and control devices. Despite the growing importance of software, these tangible elements represent the crucial capital investments required to establish automated production lines. Additionally, the worldwide effort to upgrade old factories with new machines guarantees a steady and high demand for hardware, making it the biggest and most important source of income in the market for the near future.
The manufacturing execution systems (MES) segment is expected to have the highest CAGR during the forecast period
Over the forecast period, the manufacturing execution systems (MES) segment is predicted to witness the highest growth rate as manufacturers increasingly seek to bridge the gap between enterprise-level planning and shop-floor operations. These systems provide real-time visibility into production processes, enabling data-driven decision-making to optimize efficiency, track quality, and manage resources. The escalating complexity of global supply chains and the need for strict regulatory compliance are driving robust adoption.
During the forecast period, the Asia Pacific region is expected to hold the largest market share. This leadership is anchored by China, Japan, and South Korea, which are global manufacturing powerhouses aggressively investing in automation to maintain their competitive edge. The region benefits from strong government initiatives promoting industrial modernization, such as "Made in China 2025." Coupled with rising labor costs and an extensive manufacturing base, these factors create a massive, sustained demand for automation technologies, ensuring the region's continued dominance in terms of overall market value and scale.
Over the forecast period, the Asia Pacific region is anticipated to exhibit the highest CAGR. This accelerated growth is driven by the rapid industrialization of emerging economies like India, Vietnam, and Thailand, which are actively attracting foreign investment and developing their manufacturing sectors. Governments in these nations are supporting this transition with favorable policies and investments in industrial infrastructure. Moreover, the ongoing strategic shift of global supply chains into the region further fuels the need for advanced automation solutions, positioning Asia Pacific for the most dynamic expansion in the coming years.
Key players in the market
Some of the key players in Factory Automation Market include Siemens AG, ABB Ltd, Rockwell Automation, Inc., Schneider Electric SE, Mitsubishi Electric Corporation, Honeywell International Inc., Emerson Electric Co., Omron Corporation, FANUC Corporation, Yokogawa Electric Corporation, KUKA AG, Robert Bosch GmbH, Keyence Corporation, Panasonic Corporation, Delta Electronics, Inc., DENSO Corporation, Cognex Corporation, Teradyne, Inc., and Yaskawa Electric Corporation.
In November 2025, Siemens completed the acquisition of ebm-papst's IDT, strengthening its position in factory automation and digitalization with enhanced mechatronic drive systems for conveyor and autonomous transport systems such as mobile robots and driverless vehicles.
In October 2025, Siemens and rhobot.ai launched an edge-native AI solution for manufacturing available on Siemens Xcelerator digital marketplace. It optimizes manufacturing processes in real-time using advanced AI integrated with factory automation hardware and software. This AI deployment has shown significant sustainability and efficiency gains in industrial applications.
In January 2025, Teradyne Robotics announced a strategic partnership with Analog Devices to accelerate AI and advanced robotics adoption for collaborative automation.
Note: Tables for North America, Europe, APAC, South America, and Middle East & Africa Regions are also represented in the same manner as above.