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市場調查報告書
商品編碼
1866723
電控氣動比例閥:全球市佔率及排名、總收入及需求預測(2025-2031)Electro-Pneumatic Proportional Valves - Global Market Share and Ranking, Overall Sales and Demand Forecast 2025-2031 |
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全球電控氣動比例閥市場預計在 2024 年達到 2.4 億美元,預計到 2031 年將達到 3.28 億美元,2025 年至 2031 年的複合年成長率為 4.2%。
本報告對近期關稅調整和國際戰略反制措施對電控氣動比例閥跨境產業佈局、資本配置模式、區域經濟相互依存關係和供應鏈重組的影響進行了全面評估。
預計到2024年,全球電動比例閥的銷售量將達到120萬台,平均售價為每台200美元。電控氣動比例閥根據控制訊號的大小調節閥芯的面積,從而實現壓力調節的技術目標和要求。電控氣動比例閥的流量控制主要分為兩種:開關控制和連續控制。伺服閥與其他閥門的不同之處在於,它們需要恆定的流量來維持上游控制油路的運行,這會導致顯著的能量損失。開關控制允許閥門處於全開或全關狀態,流量分別為最大和最小,沒有中間狀態。連續控制也是可行的:可以根據需要將閥口打開到任意程度,從而控制通過的流量。電控氣動比例閥透過電訊號控制氣壓,可實現氣壓的連續無段調節,以及遠端和可程式控制。
全球領先的電控氣動比例閥製造商包括 Aventics(艾默生)、SMC、Marsh Bellofram、ROSS 和 Proportion-Air。全球前五大製造商的市佔率超過 51%。主要製造商主要分佈在歐洲、北美、中國和日本。按產品類型分類,流量控制是最大的細分市場,市場佔有率超過 63%。按應用領域分類,石油化學產業是最大的應用領域,市佔率超過 18%,其次是食品飲料產業。
隨著工業4.0和智慧製造的推進,電動比例閥在控制系統中的應用不斷擴展,尤其是在石油天然氣、化學、製藥等對自動化程度要求較高的行業。現代工業對能源效率和流體控制精度提出了更高的要求,而電動比例閥因其能夠精確控制流量、壓力和溫度,已成為重要的控制元件。同時,物聯網(IoT)的進步和各行業數位轉型的推進,正迅速推動包括電動比例閥在內的智慧控制設備的需求成長,尤其是具備整合回饋控制和遠端監控功能的高階產品。未來幾年,隨著工業自動化的持續發展、智慧製造的廣泛應用以及對更高能源效率的需求,電動比例閥市場將持續受益。隨著技術的進步和智慧技術的融合,市場規模和技術應用將進一步擴大,尤其是在成長潛力巨大的亞太地區。
電動比例閥市場的主要促進因素包括:
一、技術創新和性能的顯著提升
1. 精密控制技術的進步
最佳化的核心參數:採用比例電磁閥和脈寬調變(PWM)技術,實現10-30 N/A的力電流比和微米級位移解析度(10-30 ms動態響應)。 LVDT/霍爾感測器(0.1 μm解析度)結合PID演算法,實現±2%的控制精度和小於5%的滯後補償。
材料和製程創新:新型材料(例如 60Si2MnA 彈簧鋼和硬鉻鍍層閥芯)提高了耐用性,使閥芯壽命長達 12,000 小時。微米級加工精度(V 形槽設計,流量係數線性變化範圍為 0.3 至 0.8)確保了穩定性。
智慧整合:整合的IOLink技術確保在-40°C至125°C的環境溫度範圍內穩定運行,故障率降低80%。數位液壓技術將控制解析度提高到16位,液壓變壓器+比例閥系統的能源回收效率達到40-60%。
2. 對各種情況的適應能力
惡劣的運作環境:在石油化學工業,多級彈簧設計確保精確控制氫氣壓力(防爆等級 Ex d IIB T4);在冶金產業,連鑄機液壓振動系統的切換時間為 30 毫秒。
與新興技術的融合:與物聯網 (IoT) 和數位轉型的融合,為智慧製造所需的即時流體動態調整提供了整合回饋控制和遠端監控功能。
二、對工業自動化和工業升級的需求
1. 智慧製造將推動核心應用
滲透到主要產業:
汽車領域:用於控制新能源汽車中電池冷卻液的流量,以及最佳化混合動力汽車中機油的流量,從而提高能源效率。
航太:飛行控制系統中的襟翼和升降舵控制需要高精度(5毫秒階躍響應)和可靠性。
製程工業:在化學和製藥行業,比例閥對於精確計量液體和氣體至關重要,對壓力和溫度控制的需求正在推動市場成長。
2. 促進產業發展的政策支持
國家戰略方向:中國的「十四五」規劃將閥門產業定位為高階製造業,推動向智慧化、節能環保製造轉型。各省市均推出政策支持技術創新。例如,福建德信閥門有限公司已研發出耐壓超過64兆帕的產品。
三、成本最佳化及環境法規
1. 大規模生產和在地化
成本降低:感測器的大規模生產降低了價格。匯頂科技和福佳科技等國內供應鏈的崛起,帶動了高階感測器國內產量的增加,促進了中小企業和新興市場(例如東南亞)採用電動比例閥。
應用場景不斷擴展:智慧家庭領域的需求正在快速成長,比例閥作為關鍵組件,正受益於家庭自動化設備的普及。
2. 環境法規和節能要求
排放減排的需求:全球向低碳經濟轉型的趨勢正在推動汽車和工業自動化領域應用電動比例閥,以降低能耗和排放。例如,液壓變壓器與比例閥的組合可以達到40-60%的能源回收效率。
推動合規:歐盟「人工智慧指令」等法規促進了生物識別資料的安全性,間接增強了市場對高精度控制設備(例如電動比例閥)的信心。電動比例閥市場呈現持續成長趨勢,主要受以下三個因素影響:技術創新與性能突破、工業自動化與產業升級的需求、成本最佳化、環境保護條例。
本報告旨在按地區/國家、類型和應用對全球電控氣動比例閥市場進行全面分析,重點關注總銷售量、收入、價格、市場佔有率和主要企業的排名。
本報告以銷售量(千台)和收入(百萬美元)為單位,對電控氣動比例閥市場規模、估算和預測進行了呈現,以2024年為基準年,並涵蓋了2020年至2031年的歷史數據和預測數據。透過定量和定性分析,我們幫助讀者制定電控氣動比例閥的業務/成長策略,評估市場競爭,分析自身在當前市場中的地位,並做出明智的商業決策。
市場區隔
公司
按類型分類的細分市場
應用領域
按地區
The global market for Electro-Pneumatic Proportional Valves was estimated to be worth US$ 240 million in 2024 and is forecast to a readjusted size of US$ 328 million by 2031 with a CAGR of 4.2% during the forecast period 2025-2031.
This report provides a comprehensive assessment of recent tariff adjustments and international strategic countermeasures on Electro-Pneumatic Proportional Valves cross-border industrial footprints, capital allocation patterns, regional economic interdependencies, and supply chain reconfigurations.
In 2024, global sales of electric proportional valves will reach 1.2 million units, with an average selling price of US$200 per unit.The Electro-Pneumatic Proportional Valves are to adjust the cross-sectional area of the valve core according to the size of the control signal, so as to achieve the technological goals and requirements of adjusting the pressure. The flow control of the Electro-Pneumatic Proportional Valves can be divided into two types. One is switch control and the other is continuous control. The difference between the servo valve and other valves is that its energy loss is greater because it requires a certain flow to maintain the work of the pre-stage control oil circuit. One is switch control: either fully open or fully closed, the flow is either maximum or minimum, and there is no intermediate state. The other is continuous control: the valve port can be opened to any opening degree as required, thereby controlling the size of the flow through. The Electro-Pneumatic Proportional Valves control the air pressure through the electric signal, which can realize the continuous and stepless adjustment of the air pressure, and can realize the remote control and program control.
Global key players of electro-pneumatic proportional valves include Aventics (Emerson), SMC, Marsh Bellofram, ROSS, Proportion-Air, etc. Global top five manufacturers hold a share over 51%. The key players are mainly located in Europe, North America, China, and Japan. In terms of product, flow control is the largest segment, with a share over 63%. And in terms of application, the largest application is petrochemical, with a share over 18%, followed by food and beverage.
With the promotion of Industry 4.0 and intelligent manufacturing, the application of electric proportional valves in control systems continues to increase, especially in industries with high automation requirements, such as oil and gas, chemicals, and pharmaceuticals. Modern industry requires higher energy efficiency and precise fluid control, and electric proportional valves have become key components because they can provide precise flow, pressure, and temperature control. At the same time, the advancement of the Internet of Things (IoT) and digital transformation in multiple industries has led to a sharp increase in the demand for intelligent control equipment such as electric proportional valves, especially high-end products with integrated feedback control and remote monitoring functions. The electric proportional valve market will benefit from the continued advancement of industrial automation, the popularization of intelligent manufacturing, and the need to improve energy efficiency in the next few years. With the advancement of science and technology and the integration of intelligent technologies, the market size and technology applications will expand further, especially in the Asia-Pacific region, where the growth potential is significant.
The main drivers of the electric proportional valve market include the following:
I. Technological Innovation and Performance Breakthroughs
1. Precision Control Technology Upgrade
Core Parameter Optimization: Utilizing proportional solenoids and PWM technology, this valve achieves a force-to-current ratio of 10-30 N/A and micron-level displacement resolution (10-30 ms dynamic response). Combined with LVDT/Hall sensors (0.1 μm resolution) and PID algorithms, this valve achieves control accuracy of +-2% and hysteresis compensation of <5%.
Material and Process Breakthroughs: New materials (such as 60Si2MnA spring steel and hard chrome-plated valve cores) enhance durability, achieving a valve core lifespan of up to 12,000 hours. Micron-level machining precision (V-groove design with linearly adjustable flow coefficient from 0.3 to 0.8) ensures stability.
Intelligent Integration: Integrated IOLink technology enables stable operation in an ambient temperature range of -40°C to 125°C, reducing failure rates by 80%. Digital hydraulic technology increases control resolution to 16 bits, and the energy recovery efficiency of the hydraulic transformer + proportional valve system reaches 40%-60%.
2. Multi-Scenario Adaptability
Extreme Operating Conditions: The petrochemical industry uses a multi-stage spring design to achieve precise hydrogen pressure control (explosion-proof Ex d IIB T4); the metallurgical industry achieves 30ms switching in the hydraulic vibration system of continuous casting machines.
Emerging Technology Integration: Integrating with the Internet of Things (IoT) and digital transformation, integrated feedback control and remote monitoring capabilities meet the real-time fluid dynamics adjustments required by smart manufacturing.
II. Industrial Automation and Industrial Upgrading Demand
1. Smart Manufacturing Drives Core Applications
Key Industry Penetration:
Automotive: Used in new energy vehicles for battery coolant flow control and hybrid vehicle oil flow optimization to improve energy efficiency.
Aerospace: Flap and elevator control in flight control systems requires high precision (5ms step response) and reliability.
Process Industries: The chemical and pharmaceutical industries rely on proportional valves for precise liquid/gas metering, with demand for pressure and temperature control driving market growth.
2. Policy Support for Industrial Upgrading
National Strategic Direction: China's 14th Five-Year Plan includes the valve industry in high-end manufacturing, promoting transformation toward intelligent, energy-saving, and environmentally friendly manufacturing. Various provinces and cities have introduced policies to support technological innovation. For example, Fujian Detsen Valve has developed products with pressure resistance exceeding 64 MPa.
III. Cost Optimization and Environmental Regulations
1. Large-Scale Production and Localization
Cost Reduction: Large-scale sensor production has lowered prices. The rise of domestic supply chains (such as Goodix Technology and FocalTech) has enabled the localization of high-end sensors, driving the adoption of electric proportional valves among small and medium-sized enterprises and emerging markets (such as Southeast Asia).
Expanding Application Scenario: Demand in the smart home sector is rapidly growing, and proportional valves, as key components, are benefiting from the widespread adoption of home automation devices.
2. Environmental Regulations and Energy Efficiency Requirements
Energy Conservation and Emission Reduction Demand: The global emphasis on a low-carbon economy is driving the application of electric proportional valves in fields such as automotive and industrial automation, reducing energy consumption and emissions. For example, hydraulic transformer + proportional valve combinations achieve energy recovery efficiencies of 40%-60%.
Compliance Driven: Regulations such as the EU's "AI Directive" promote biometric data security, indirectly increasing market trust in high-precision control equipment (such as electric proportional valves). The electric proportional valve market is showing a sustained growth trend driven by three major factors: technological innovation and performance breakthroughs, industrial automation and industry upgrading needs, and cost optimization and environmental protection regulations.
This report aims to provide a comprehensive presentation of the global market for Electro-Pneumatic Proportional Valves, focusing on the total sales volume, sales revenue, price, key companies market share and ranking, together with an analysis of Electro-Pneumatic Proportional Valves by region & country, by Type, and by Application.
The Electro-Pneumatic Proportional Valves market size, estimations, and forecasts are provided in terms of sales volume (K Units) and sales revenue ($ millions), considering 2024 as the base year, with history and forecast data for the period from 2020 to 2031. With both quantitative and qualitative analysis, to help readers develop business/growth strategies, assess the market competitive situation, analyze their position in the current marketplace, and make informed business decisions regarding Electro-Pneumatic Proportional Valves.
Market Segmentation
By Company
Segment by Type
Segment by Application
By Region
Chapter Outline
Chapter 1: Introduces the report scope of the report, global total market size (value, volume and price). This chapter also provides the market dynamics, latest developments of the market, the driving factors and restrictive factors of the market, the challenges and risks faced by manufacturers in the industry, and the analysis of relevant policies in the industry.
Chapter 2: Detailed analysis of Electro-Pneumatic Proportional Valves manufacturers competitive landscape, price, sales and revenue market share, latest development plan, merger, and acquisition information, etc.
Chapter 3: Provides the analysis of various market segments by Type, covering the market size and development potential of each market segment, to help readers find the blue ocean market in different market segments.
Chapter 4: Provides the analysis of various market segments by Application, covering the market size and development potential of each market segment, to help readers find the blue ocean market in different downstream markets.
Chapter 5: Sales, revenue of Electro-Pneumatic Proportional Valves in regional level. It provides a quantitative analysis of the market size and development potential of each region and introduces the market development, future development prospects, market space, and market size of each country in the world.
Chapter 6: Sales, revenue of Electro-Pneumatic Proportional Valves in country level. It provides sigmate data by Type, and by Application for each country/region.
Chapter 7: Provides profiles of key players, introducing the basic situation of the main companies in the market in detail, including product sales, revenue, price, gross margin, product introduction, recent development, etc.
Chapter 8: Analysis of industrial chain, including the upstream and downstream of the industry.
Chapter 9: Conclusion.