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市場調查報告書
商品編碼
1820330
2025 年至 2033 年智慧工廠市場規模、佔有率、趨勢及預測(按現場設備、技術、最終用途產業及地區分類)Smart Factory Market Size, Share, Trends and Forecast by Field Devices, Technology, End Use Industry, and Region, 2025-2033 |
2024 年全球智慧工廠市場規模為 2,099.6 億美元。展望未來, IMARC Group估計,到 2033 年,市場規模將達到 4,525.4 億美元,2025 年至 2033 年的複合年成長率為 8.82%。亞太地區目前佔據市場主導地位,2024 年的市佔率將超過 45.5%。工業自動化需求的不斷成長、翻新工業機器人和無線射頻識別 (RFID) 系統的日益普及,以及連網設備與雲端運算、人工智慧 (AI) 和物聯網 (IoT) 的日益融合,都是推動市場發展的一些因素。
全球市場受到製造業對營運效率和成本削減日益成長的需求的推動。同樣,工業物聯網 (IIoT) 技術的日益普及也為市場注入了新的活力,這些技術能夠實現即時監控、數據驅動決策和預測性維護。例如,2024 年 7 月 18 日,LG 電子將人工智慧與 66 年的製造經驗結合,加速了其智慧工廠業務的發展。 LG 透過其生產工程研究所 (PRI) 提供數位孿生技術、自主機器人和生成式人工智慧等解決方案,瞄準半導體和製藥等行業,這些行業雄心勃勃地希望在 2030 年實現數兆韓元的成長目標。此外,對永續、節能的製造解決方案和可擴展機器人整合的需求持續推動市場擴張。
美國是一個重要的區域市場,由於需要彈性供應鏈和敏捷製造來最佳化生產並應對市場變化,美國市場正在成長。一份產業報告強調,86% 的美國製造商認為智慧工廠是 2025 年競爭的關鍵,儘管目前只有 16% 的製造商能夠即時了解營運情況。智慧工廠可將資產效率提高 20%,產品品質提高 30%,成本降低 30%。此外,即時資料分析、雲端運算和工業 4.0 技術的穩定應用正在推動更好的決策和營運透明度。政府對先進製造業的支持和對客製化產品的需求進一步推動了市場的成長。此外,對勞動力安全、技能發展和網路安全整合的日益關注確保了可靠的營運,並加速了各行各業智慧工廠的採用。
工業物聯網(IIoT)的廣泛接受
工業物聯網 (IIoT) 的出現是智慧工廠市場成長的重要驅動力。 IIoT 是指工業環境中互連的設備、感測器和機器的網路,可實現即時資料收集、分析和共享。這種連接和資料交換徹底改變了傳統的製造流程,並促進了智慧工廠的發展。透過利用 IIoT,智慧工廠可以增強其營運的可視性、控制力和最佳化。即時連接和監控各種設備和裝置可以提高效率、進行預測性維護並減少停機時間。據華為技術有限公司稱,5G 無線技術可以徹底改變製造業,到 2030 年將推動超過 7,400 億美元的成長,約佔全球製造業 GDP 的 4%。其先進的即時連接和資料通訊功能對於實現工業物聯網 (IIoT) 應用和智慧工廠至關重要。 IIoT 支援來自不同系統的無縫資料整合,為更好的決策和流程最佳化提供寶貴的見解。此外,智慧工廠採用工業物聯網 (IIoT) 還能實現資訊物理系統的整合,在物理生產環境和數位世界之間建立無縫連接。這種整合有助於更好地協調、協作和同步流程,從而提高敏捷性、靈活性以及對不斷變化的市場需求的回應能力。
智慧工廠解決方案的採用率不斷上升
智慧工廠解決方案在製造複雜汽車和醫療零件方面的應用日益廣泛,這為智慧工廠市場的發展做出了重要貢獻。這些產業的生產要求複雜,對精度、品質和效率的要求極高,而智慧工廠技術可以有效滿足這些要求。在汽車領域,智慧工廠能夠無縫整合自動化、機器人技術和進階分析技術,從而最佳化製造流程。這種整合能夠提高生產力,減少錯誤,並確保複雜汽車零件生產過程中始終如一的品質。事實上,根據產業報告,汽車產業正積極計劃在未來五年內將另外44%的工廠轉變為智慧工廠。智慧工廠還能實現設備即時監控、庫存管理和供應鏈最佳化,使汽車製造商能夠有效率地滿足產業日益成長的需求。同樣,醫療產業也需要對醫療器材、植入物和儀器等複雜部件進行精確的製造流程。智慧工廠解決方案提供先進的自動化、智慧品質控制和即時分析,確保最高的精度和品質標準。此外,在智慧工廠中整合先進的可追溯性和序列化系統有助於滿足醫療領域的法規合規性要求。此外,這些行業採用智慧工廠解決方案可以提高生產效率,使製造商能夠滿足嚴格的品質標準和監管要求。因此,對智慧工廠技術的需求正在快速成長,從而推動整個市場的發展。
日益關注永續性和環境責任
隨著全球各行各業都致力於減少碳足跡並推行環保實踐,智慧工廠帶來了促進永續發展的創新。它們運用物聯網、人工智慧和資料分析等技術來提高能源效率,同時最大限度地減少浪費並最佳化資源配置。智慧工廠能夠監控和分析即時能源消耗,更容易指出應該在何處實施節能措施。這不僅降低了營運成本,還透過減少溫室氣體排放促進了環境永續性。此外,智慧工廠透過應用智慧系統來監測和最佳化材料使用情況,從而促進高效的廢物管理。透過最大限度地減少材料浪費並盡可能回收或再利用材料,智慧工廠可以減少對環境的影響並促進循環經濟。隨後,艾默生於2023年2月將其電力專業知識與再生能源能力結合,打造了OvationTM Green產品組合,協助發電企業轉型為綠色能源生產與儲存。此次擴展包括將米塔軟體與艾默生的Ovation自動化平台整合,增強其在再生能源、網路安全和遠端管理方面的能力。此外,透過採用智慧工廠技術,可以確保預測性維護,從而了解機器和設備是否有效率地運作。這種先發制人的方法可以減少非計劃時間,最大限度地減少緊急維修,並延長設備壽命。減少設備浪費和延長設備壽命也有助於智慧工廠的永續發展。
The global smart factory market size was valued at USD 209.96 Billion in 2024. Looking forward, IMARC Group estimates the market to reach USD 452.54 Billion by 2033, exhibiting a CAGR of 8.82% from 2025-2033. Asia Pacific currently dominates the market, holding a market share of over 45.5% in 2024. The increasing demand for industrial automation, the rising adoption of refurbished industrial robots and radio frequency identification (RFID) systems, and the growing integration of connected devices with cloud computing, artificial intelligence (AI), and the Internet of Things (IoT) are some of the factors propelling the market.
The global market is propelled by the rising need for operational efficiency and cost reduction in manufacturing. Similarly, the growing adoption of Industrial Internet of Things (IIoT) technologies enabling real-time monitoring, data-driven decision-making, and predictive maintenance, is providing an impetus to the market. For instance, on July 18, 2024, LG Electronics accelerated its smart factory business by integrating AI with 66 years of manufacturing expertise. Through its Production Engineering Research Institute (PRI), LG offers solutions such as Digital Twin technology, autonomous robots, and generative AI, targeting industries like semiconductors and pharmaceuticals with ambitious multi-trillion KRW growth goals by 2030. Additionally, the demand for sustainable, energy-efficient manufacturing solutions and scalable robotics integration continues to drive market expansion.
The United States is a key regional market and is growing due to the need for resilient supply chains and agile manufacturing to optimize production and respond to market shifts. An industry report highlights that 86% of U.S. manufacturers consider smart factories as key to competition by 2025, although only 16% currently have real-time visibility into operations. Smart factories enhance asset efficiency by 20%, improve product quality by 30%, and reduce costs by 30%. Furthermore, the steady adoption of real-time data analytics, cloud computing, and Industry 4.0 technologies is driving better decision-making and operational transparency. Government support for advanced manufacturing and the demand for customized products further propel growth in the market. Additionally, the growing focus on workforce safety, skill development, and cybersecurity integration ensures reliable operations and accelerates smart factory adoption across industries.
Widespread Acceptance of the Industrial Internet of Things (IIoT)
The advent of the Industrial Internet of Things (IIoT) is a significant driver for the growth of the smart factory market. IIoT refers to the network of interconnected devices, sensors, and machines within the industrial setting, enabling data collection, analysis, and sharing in real-time. This connectivity and data exchange revolutionize traditional manufacturing processes and contribute to the development of smart factories. By leveraging IIoT, smart factories can achieve enhanced visibility, control, and optimization of their operations. Connecting and monitoring various devices and equipment in real-time allows for improved efficiency, predictive maintenance, and reduced downtime. According to Huawei Technologies, 5G wireless technology could revolutionize manufacturing, driving growth valued at over USD 740 billion by 2030, approximately 4% of global manufacturing GDP. Its advanced real-time connectivity and data communication capabilities are critical for enabling Industrial Internet of Things (IIoT) applications and smart factories. IIoT enables seamless data integration from different systems, providing valuable insights for better decision-making and process optimization. Moreover, the adoption of IIoT in smart factories also enables the integration of cyber-physical systems, creating a seamless connection between the physical production environment and the digital world. This integration facilitates better coordination, collaboration, and synchronization of processes, leading to increased agility, flexibility, and responsiveness to changing market demands.
Rising Adoption of Smart Factory Solutions
The growing adoption of smart factory solutions for manufacturing intricate automotive and medical components is a majorly contributing to the smart factory market. These industries have complex production requirements, demanding high precision, quality, and efficiency, which smart factory technologies can effectively address. In the automotive sector, smart factories enable seamless integration of automation, robotics, and advanced analytics to optimize manufacturing. This integration enhances productivity, reduces errors, and ensures consistent quality in producing intricate automotive components. In fact, the automotive industry has aggressive plans to convert an additional 44% of its factories into smart facilities over the next five years, according to industry reports. Smart factories also facilitate real-time monitoring of equipment, inventory management, and supply chain optimization, enabling automotive manufacturers to meet the growing demands of the industry efficiently. Similarly, the medical industry requires precise manufacturing processes for intricate components such as medical devices, implants, and instruments. Smart factory solutions offer advanced automation, intelligent quality control, and real-time analytics, ensuring the highest standards of precision and quality. Moreover, integrating advanced traceability and serialization systems in smart factories helps meet regulatory compliance requirements in the medical field. Additionally, adopting smart factory solutions in these industries improves production efficiency and enables manufacturers to meet stringent quality standards and regulatory requirements. As a result, the demand for smart factory technologies is growing rapidly, thereby driving the overall market.
Growing Focus on Sustainability and Environmental Responsibility
As industries all around the world aim at reducing carbon footprints and opting for environmentally friendly practices, smart factories bring innovations that promote sustainability. They use technologies like IoT, AI, and data analytics to improve energy efficiency while minimizing waste and optimizing resources. Smart factories have the potential to monitor and analyze the real-time consumption of energy so that it becomes easier to point out where exactly the energy-saving measures should be implemented. This reduces the cost of operation and contributes to environmental sustainability through the reduction of greenhouse gas emissions. Moreover, smart factories promote efficient waste management through the application of intelligent systems that monitor and optimize material usage. By minimizing material waste and recycling or reusing materials wherever possible, smart factories reduce environmental impact and contribute to a circular economy. Following this, in February 2023, Emerson combined its power expertise with renewable energy capabilities into the OvationTM Green portfolio, assisting power generation companies in their transition to green energy generation and storage. This expansion includes the integration of Mita-Teknik software with Emerson's Ovation automation platform, enhancing capabilities in renewable energy, cybersecurity, and remote management. In addition, through the adoption of smart factory technology, predictive maintenance is ensured by finding out that machinery and equipment are working efficiently. This pre-emptive approach reduces unprogrammed time, minimizes emergency repairs, and increases equipment life. Reduction of equipment waste and longevity also supports sustainable practices within smart factories
Industrial robots lead the market with around 35.3% of market share in 2024. This is due to the changes they bring in the manufacturing industry through the integration of automation, connectivity, and artificial intelligence. Industrial robots provide various advantages, including increased productivity, enhanced precision, cost savings, and safety. Companies can simplify production processes, optimize workflows, and attain higher efficiency by integrating intelligent robotics into their operations. Industrial robots can carry out repetitive and labor-intensive tasks with consistent accuracy and speed, avoiding human errors and minimizing production downtime. Their ability to work collaboratively with human workers increases productivity. The increasing adoption of industrial robots in smart factories is driving the market by transforming traditional manufacturing processes into agile, intelligent, and interconnected systems. As companies realize that they can gain more productivity and save costs, the demand for industrial robots is expected to increase.
Distributed Control Systems (DCS) hold the leading position in the market with around 23.8% of market share in 2024 as DCS provides precise decentralized control and automation of complex manufacturing processes. It improves operational efficiency by integrating the real-time monitoring and control of various production units to enable efficient communication between the machinery, sensors, and human operators. Its modular design ensures scalability, as manufacturers can change their production to meet the changes in demand without having to overhaul systems already in place. DCS also enables sophisticated data analytics and predictive maintenance, which minimizes downtime and optimizes resource usage. As efficiency, safety, and agility take center stage in smart factories, DCS boasts robustness and reliability in the handling of high-volume, intricate operations. Compatibility with emerging technologies such as IoT, AI, and cloud computing further strengthens the system's position in the smart factory ecosystem.
Automotive and transportation lead the market with around 25.4% of market share in 2024. This is as they increasingly embrace smart factory technologies in an effort to make their productions more efficient, reduce costs, and increase product quality. Smart factories help automobile manufacturers render the production processes streamlined and optimize the management of supply chains. Advanced automation, robotics, and data analytics allow seamless operations on the assembly line with increased precision, faster production cycles, and better overall productivity. Smart factories further provide real-time monitoring and predictive maintenance, resulting in reduced time out and the optimal utilization of equipment. There is a fast-growing demand in the automotive and transportation sectors, with electric and autonomous vehicles, for smart factory technology. These are further contributing factors in the development of the efficient production of the EV components and battery systems of the autonomous vehicle, hence the whole market.
In 2024, Asia Pacific accounted for the largest market share of over 45.5% due to the presence of a strong manufacturing base. It has well-established industries, such as automotive, electronics, and consumer goods, actively adopting smart factory technologies. The governments in the region are also actively promoting initiatives to drive industrial automation and digital transformation. They are investing in research and development (R&D), offering subsidies, and implementing supportive policies to encourage the adoption of smart factory technologies. This favorable regulatory environment attracts domestic and foreign investments, further propelling the growth of the market. Furthermore, the region has a strong technological infrastructure and skilled workforce, facilitating the implementation and operation of smart factories. The availability of advanced technologies, such as artificial intelligence (AI), robotics, and the Internet of Things (IoT), also contributes to the growth of the market in Asia Pacific.
United States Smart Factory Market Analysis
In 2024, the United States accounted for 81.70% of the North America smart factory market. The expansion in semiconductor research and development (R&D) is an important catalyst for the United States smart factory market, as these innovations directly enable the integration of advanced technologies such as artificial intelligence, robotics, and IoT in manufacturing. In 2023, in the United States, the semiconductor industry proved its commitment to innovation through a record investment of USD 59.3 Billion into R&D. According to the Semiconductor Industry Association, this allocation shows an increase of only 0.9% compared with 2022. Thus, it marks strategic emphasis on advancing leading-edge technologies.
Semiconductors are the spine of smart factory systems; they power sensors, automation platforms, and real-time data analytics. Consistent investment in R&D develops faster, more efficient, and reliable semiconductor solutions, hence improving the capacity of intelligent factories. The synergy between the advancements in semiconductors and digitalization in manufacturing is pushing smart factory solutions across industries, hence promoting operational efficiencies and innovation in the U.S. industrial framework.
Europe Smart Factory Market Analysis
According to an industry report, the European manufacturing sector is an important entity in the region's economy, incorporating 2.1 million enterprises that employed 30 million people in 2021. With the European Commission now pushing for the adoption of Industry 4.0, demand for smart factory solutions is growing rapidly. Integration of advanced technologies such as robotics, IoT, and AI in production processes are transforming the efficiency, flexibility, and sustainability features.
The shift towards automation will be further sped up by the post-COVID-19 recovery efforts, given that manufacturers prioritize resilience and productivity to mitigate any future disruptions. Recognizing this potential, the major global vendors are expanding their product portfolios in order to address the growing demand for robotic and digital solutions across Europe. The European Commission has been implementing many initiatives to promote digital innovation and energy-efficient manufacturing practices. In this context, smart factory systems are increasingly gaining popularity, cementing Europe's position as the leader in the world's industrial transformation. This should set the basis for robust growth in the market for smart factory systems.
Asia Pacific Smart Factory Market Analysis
The Asia-Pacific region is growing rapidly in the smart factory market, due to rapid industrialization, increased adoption of automation, and supportive government initiatives. India, with an installed power capacity of 442.85 GW as of April 30, 2024, is a key contributor to this growth, according to reports. As per IBEF, the Indian government's push for Industry 4.0 is accelerating the adoption of smart factory technologies. The National Manufacturing Policy, which seeks to increase the share of the manufacturing sector in GDP to 25% by 2025, is setting a favorable environment for the deployment of advanced manufacturing solutions.
In addition, the Production Linked Incentive scheme rolled out in 2022 will take India's core manufacturing sector to global levels. These are pushing digital transformation and adoption of automation technologies across sectors. Efforts from India, coupled with the increasing focus on efficiency and sustainability in the region, are expected to drive overall growth in the Asia-Pacific smart factory market, as per IBEF.
Latin America Smart Factory Market Analysis
Brazil stands out as a key disruptor of the Latin American smart factory market, since the country has major contributions to oil and gas production in the region. The International Trade Association observes that Brazil has the world's largest recoverable ultra-deep oil reserves and that 97.6% of its oil is produced offshore. The country's industrial sector is expected to grow further with the new industrial policy launched in January 2024. The policy sets development goals up to 2033, focusing on developing a sustainable industrial ecosystem through measures such as new financing instruments, including a development credit line for the industrial sector.
Adoption of smart factory technologies is envisaged in these efforts to drive more efficiency, sustainability, and competitiveness. For this reason, modernization of the industrial sector in Brazil is on track to significantly contribute to the expansion of the Latin American smart factory market.
Middle East and Africa Smart Factory Market Analysis
The Middle East and Africa region is likely to grow at a significant pace in the market with rapid industrialization, high demand for automation, and government-supported initiatives. Most of the countries in this region are emphasizing manufacturing sector changeover through digitalization and adoption of advanced technologies. Key players, such as the UAE, Saudi Arabia, and South Africa, are setting an example with their strategic plans in enhancing manufacturing efficiency, sustainability, and innovation.
The United Arab Emirates, for instance, looks at the adoption of smart factory solutions as enhancing industrial output and diversification in the economy as part of the "UAE Vision 2021" goals. Similar ambitions are targeted at Saudi Arabia under "Vision 2030", which strives to modernize the industrial sector with investments into automation and AI technologies. These efforts, combined with the growing need for more sustainable production methods, are creating a favorable environment for the growth of the smart factory market across the Middle East and Africa. As the region moves toward greater digital transformation, it is set to become a key player in the global smart factory landscape.
The top companies are the leading forces in market growth, based on their innovative solutions and high level of expertise. They are in the lead of developing and implementing advanced technologies in manufacturing processes to revolutionize manufacturing and improve the efficiency of operation. They heavily invest in research and development (R&D) for cutting-edge technology designed specifically for smart manufacturing. Furthermore, they also offer all-round end-to-end solutions involving hardware, software, and services to meet the different requirements of the manufacturing industry. They are customizable and scalable to the particular requirements of each solution so that manufacturers can adapt to the operation of their choice to fulfill their unique workflow and production requirements. Also, leading smart factory companies are globally based and thus partner with other organizations operating in any other type of industry. They develop industry-specific solutions by understanding different specific needs and challenges of different sectors and provide customized support to their clients. Furthermore, these companies contribute to the market growth through strategic partnerships and acquisitions. They seek out opportunities to enhance their product portfolios, technological capabilities, and expand into new markets. These strategic moves strengthen their market position and foster the adoption of smart factory solutions worldwide.