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市場調查報告書
商品編碼
1792307
2025-2033 年控制閥市場報告(按類型、技術、組件、材料、最終用途行業和地區)Control Valves Market Report by Type, Technology, Component, Material, End-Use Industry, and Region 2025-2033 |
2024年,全球控制閥市場規模達97億美元。展望未來, IMARC Group預計到2033年,市場規模將達到142億美元,2025-2033年期間的複合年成長率(CAGR)為4.15%。市場對不銹鋼產品的需求不斷成長,以及工業自動化的日益發展,是推動市場發展的主要動力。
提高工業自動化
隨著對運作效率和成本效益的需求日益成長,控制閥在多個系統中的重要性也日益凸顯,因為它們有助於控制流體壓力、流量和溫度。例如,2024年5月,艾默生宣布開發全新AVENTICS™ 625系列Sentronic比例壓力控制閥。此外,這些閥旨在提供高精度電子比例壓力控制,並具備支援氣動控制工程應用所需的靈活性。此外,多種類型的閥門確保了控制系統的適應性和響應性,從而最佳化性能並最大限度地減少人為錯誤,這也是另一個重要的成長促進因素。例如,2024年4月,總部位於德國的自動化技術供應商之一費斯托 (Festo) 正在努力滿足全球各產業不斷發展的需求。該公司開發了其最新創新產品——閥島VTUX,該產品可輕鬆整合到最小的空間中。此外,控制閥還支援即時決策,從而提高營運效率和預測性維護能力。 2023年5月,倍福推出了MX系統,該系統透過以基板取代接線,實現了包括整合式氣動閥在內的電子模組的自動互連,徹底改變了控制櫃的設計。這簡化了維護流程,簡化了控制系統,增強了工業自動化的靈活性等。此外,智慧和物聯網技術在即時監控方面的日益融合,代表了控制閥市場近期的機會之一。例如,2024年4月,艾默生推出了高準G系列Coriolis質量流量和密度計。此外,它們提供與標準設計相同的品質和可靠性,但體積更輕巧、更小巧。此外,與傳統的體積流量計相比,它們可以直接測量質量流量。
不斷增加的客製化選項
各種應用領域的具體和多樣化需求正在推動全球市場的發展。此外,包括製藥、水處理、石油和天然氣、發電等在內的多個行業都各自擁有獨特的性能標準和營運挑戰。因此,客製化使製造商能夠根據精確的規格客製化控制閥,包括溫度範圍、材料相容性、獨特的壓力等級和流量特性。例如,2023 年 6 月,Geospace Technologies 的子公司 Aquana, LLC. 推出了一款名為執行器閥門系列 (AVS) 的遠端截止閥,該閥可在不派遣服務人員前往現場的情況下,透過遠端停止、啟動或減少向特定位置的供水量,在保障員工安全的同時最大限度地降低水務公司的營運成本。此外,客製化選項還可以增強系統的可靠性、效率、安全性等,從而確保在特定條件下實現最佳效能。例如,2023 年 11 月,Tecnik Fluid Controls Pvt.有限公司(TFCPL)專注於客製化工業流體控制閥的生產,該公司與總部位於美國的多元化工業製造商ITT工業公司成立了一家合資企業,為印度製藥業生產工業閥門。此外,用於管理油、氣和其他中間體的壓力、流量和溫度的最佳閥門的使用日益增多,也推高了控制閥市場的近期價格。 2024年3月,IMI關鍵工程公司推出了一款整合式防喘振和壓縮機循環閥,旨在避免整個油氣產業產生破壞性且代價高昂的意外壓縮機損壞。
嚴格的規定
控制閥廣泛應用於商業、工業和住宅領域。因此,一些主要的監管機構制定了相關標準,以確保其相容性、功能性和使用者安全性。美國石油學會 (API) 是石油和天然氣行業的監管機構之一,其製定了 900 多項標準,這些標準作為品質計劃的基礎,用於維護生產材料法規以及壓力容器、儲罐、管道檢驗員等的認證計劃。此外,API 發布的報告包括研究報告、建議做法以及閥門、管道、環境程序等方面的規範。此外,美國材料試驗協會 (ASTM)(原名美國材料試驗協會)也針對特定材質和特定應用的閥門制定了標準。此外,流體控制研究所 (FCI) 協助使用者和採購者了解和使用流體控制和調節設備,例如電磁閥、控制閥、調節器等。此外,旨在緩解工業操作壓力並確保安全運行的認證數量不斷增加,將在未來幾年繼續推動市場發展。例如,Pres-Vac Engineering 於 2024 年 5 月獲得了 IMO 1621 標準的高速甲醇閥門認證。此外,此次發布也為造船廠和船東打造更合規、更有效率的雙燃料系統提供了獨特的選擇。
線性閥門佔據大部分市場佔有率
線性閥的閥桿可上下或前後滑動以控制流量。這些閥門廣泛應用於需要精確流量控制的各個行業,包括水和廢水處理、製藥和 HVSC 系統。它們具有許多優勢,例如出色的節流特性、精確的流量調節、最佳的可靠性和耐用性等。因此,預計線性閥領域將在未來幾年繼續佔據控制閥市場佔有率的主導地位。例如,2023 年 7 月,SMAC 動圈執行器公司開發了其 LPL30 小型電動線性動圈執行器,可供歐洲和亞洲的計量和灌裝機製造商使用。此外,2024 年 1 月,英飛凌科技股份公司推出了專為線性閥設計的晶圓級封裝感測器。
>1吋至7吋佔據最大市場佔有率
1吋至7吋尺寸的閥門廣泛應用於眾多領域,例如化學加工、水處理、石油和天然氣、暖通空調系統等。此外,此尺寸範圍的閥門用途廣泛,可用於控制中型至大型製程的流量壓力、流量和溫度。它們也是製造工廠、煉油廠、管道和發電設施中不可或缺的零件,因為它們能夠對流體過程提供精確的控制和可靠性。因此,1英寸至7英寸尺寸的閥門正在推動控制閥市場的收入成長。
氣動代表著領先的細分市場
氣動技術在控制閥的運作中起著至關重要的作用,它為各種工業製程的流量、壓力和溫度調節提供可靠且高效的手段。 2023年11月,Festo開發了MS-Basic系列氣動服務單元,這是一款經濟高效的聚合物外殼氣動服務單元,可滿足大多數應用需求。此系列產品包括電動開關閥、軟啟動閥以及帶過濾-調節器組合的手動開關閥。氣動控制閥使用壓縮空氣驅動閥門運動,由於其非電氣驅動特性,具有響應時間快、控制精確以及在危險環境中固有安全性等優勢。例如,Automation24在2024年3月新增了諾冠(Norgren)空氣處理產品,包括以氣動運動和流體控制技術生產的過濾器、組合單元(過濾器/調節器/潤滑器)、調節器、閥門和配件。此外,在石油和天然氣行業,氣動控制閥用於管理碳氫化合物在管道中的流動,即使在電力供應不足的偏遠地區也能確保平穩安全的運作。同樣,在水處理領域,氣動隔膜閥因其耐用性和處理磨蝕性或腐蝕性流體的能力而廣泛應用。氣動技術在控制閥中的應用擴展到化學加工、食品和飲料製造以及發電領域,其強大的性能和適應性使其成為關鍵控制任務的首選。這反過來又推動了控制閥市場的需求。
執行器代表著領先的細分市場
執行器是控制系統中的關鍵組件,負責將控制訊號轉換為機械運動,以操縱閥門、阻尼器或其他設備。它們在工業流程的自動化和最佳化中發揮著至關重要的作用,確保精確可靠的運作。執行器可以由各種能源驅動,包括電力、液壓和氣動,每種能源都有獨特的優勢。 2023年8月,自動化技術公司(ATI)——一家提供客製化綜合閥門自動化解決方案的公司——推出了其零排放電液執行器解決方案,旨在消除管道營運的碳足跡。此外,2023年12月,福斯公司發表了Limitorque QX B系列(QXb)四分之一迴轉智慧電動執行器,簡化了使用者體驗。執行器的選擇取決於所需的速度、力、控制精度和環境條件等因素,這凸顯了它們在實現各種工業環境中高效自動化方面的關鍵作用。這反過來又增強了整個細分市場中控制閥的市場前景。
合金基代表了領先的細分市場
合金基材料具有強度高、用途廣泛及耐腐蝕等特性。這些合金表現出優異的機械性能和化學穩定性,使其成為處理腐蝕性流體、高壓應用和極端溫度條件的理想選擇。因此,它們廣泛應用於石油化學、發電、紙漿和造紙等行業,以確保關鍵製程的可靠且高效運作。
石油和天然氣產業佔最大市場佔有率
控制閥對於維持壓力、溫度和流量的精確控制至關重要,確保從上游探勘生產到下游煉油和配送等各種應用的安全高效運作。 2023年12月,艾默生推出了Fisher FIELDVUE L2t液位控制器,主要用於大多數油氣井場的分離器。此外,業界遇到的惡劣環境,例如極端溫度、高壓和腐蝕性流體,需要堅固可靠的閥門解決方案。根據控制閥市場統計數據,對自動化、流程最佳化以及嚴格安全和環境法規的日益關注進一步推動了對先進控制閥的需求,鞏固了其作為油氣行業最大細分市場的地位。
根據控制閥市場概況,北美目前佔據全球市場佔有率
這份市場研究報告也對所有主要區域市場進行了全面分析,包括北美(美國和加拿大);亞太地區(中國、日本、印度、韓國、澳洲、印尼等);歐洲(德國、法國、英國、義大利、西班牙、俄羅斯等);拉丁美洲(巴西、墨西哥等);以及中東和非洲。報告顯示,北美佔據了最大的市場佔有率。
包括美國在內的各國監管機構的廣泛存在是推動區域市場發展的主要動力。一些主要的標準組織包括美國機械工程師學會 (ASME)、美國國家標準協會 (ANSI)、美國材料與試驗協會 (ASTM International,FKA 美國材料與試驗協會)、美國石油學會 (API)、製造商標準化協會 (MSS) 等。此外,持續的產品開發也是重要的成長誘導因素。例如,2023 年 6 月,Aquana 推出了執行器閥門系列 (AVS),該產品專門在美國製造和設計。除此之外,對能源效率的日益重視也加劇了對環保閥門技術的需求。例如,美國環保署 (EPA) 要求使用傳統的彈簧膜片執行器,以最大限度地減少溫室氣體排放量。
市場調查報告對競爭格局進行了全面分析,並提供了所有主要控制閥市場公司的詳細資料。市場中的一些主要參與者包括:
The global control valves market size reached USD 9.7 Billion in 2024. Looking forward, IMARC Group expects the market to reach USD 14.2 Billion by 2033, exhibiting a growth rate (CAGR) of 4.15% during 2025-2033. The escalating demand for stainless steel product variants, along with the increasing trend of industrial automation, is primarily bolstering the market.
Increasing Industrial Automation
The rising need for operation efficiency and cost-effectiveness is increasing the importance of control valves in several systems, as they facilitate the control of fluid pressure, flow, and temperature. For instance, in May 2024, Emerson announced the development of new AVENTICSTM Series 625 sentronic proportional pressure control valves. Moreover, they are designed to deliver highly accurate and electronic proportional pressure control and offer the flexibility needed to support pneumatic control engineering applications. Additionally, the diverse types of valves ensure an adaptive and responsive control system that optimizes performance and minimizes human error, which is acting as another significant growth-inducing factor. For example, in April 2024, Festo, one of the providers of automation technologies based in Germany, is catering to the developing needs of industries worldwide. The company developed its latest innovation in the form of the Valve Terminal VTUX, which can be easily incorporated into the smallest of spaces. Apart from this, control valves allow for real-time decision-making, which, in turn, improves operational efficiency and predictive maintenance capabilities. In May 2023, Beckhoff launched the MX-System, which revolutionized control cabinets by replacing wiring with baseplates for the automatic interconnection of electronic modules, including integrated pneumatic valves. This streamlines maintenance, simplifies control systems, enhances flexibility, etc., in industrial automation. Furthermore, the rising integration of smart and IoT technologies for real-time monitoring represents one of the control valves market recent opportunities. For example, in April 2024, Emerson launched the Micro Motion G-Series line of Coriolis mass flow and density meters. In addition, they provide the same level of quality and reliability as standard designs, but in a much lighter and smaller form factor. Moreover, compared to traditional volumetric flow meters, they offer direct mass flow measurement.
Rising Customization Options
The specific and diverse requirements of several applications are bolstering the market across the globe. Additionally, several industries, including pharmaceuticals, water treatment, oil and gas, power generation, etc., each have unique performance standards and operational challenges. Consequently, customization allows manufacturers to tailor control valves to precise specifications, including temperature ranges, material compatibilities, unique pressure ratings, and flow characteristics. For instance, in June 2023, Aquana, LLC., a subsidiary of Geospace Technologies, launched a remote shutoff valve known as the actuator valve serial (AVS) that offers employee safety while minimizing operating expenses for water utilities by allowing remote stop, start, or reduced water delivery to specific locations without sending service personnel to the field. Besides this, customization options enhance system reliability, efficiency, safety, etc., thereby ensuring optimal performance under specific conditions. For example, in November 2023, Tecnik Fluid Controls Pvt. Ltd. (TFCPL), which is into manufacturing of custom-designed industrial fluid control valves, set up a joint venture with U.S.-based diversified industrial manufacturer ITT Industries Inc. to produce industrial valves for the pharmaceuticals industry in India. Moreover, the inflating use of optimal valves for managing the pressure, flow, and temperature of oil, gas, and other intermediates is elevating the control valves market's recent price. In March 2024, IMI Critical Engineering launched an integrated anti-surge and compressor recycle valve to avoid disruptive and costly unplanned compressor damage across the oil and gas industry.
Strict Regulations
Control valves find wide-ranging applications throughout the commercial, industrial, and residential industries. As a result, several major regulatory organizations implement standards to ensure proper compatibility, functionality, and safety for users. The American Petroleum Institute (API) is one of the regulatory bodies operating in the oil and gas industry produced more than 900 standards that serve as the basis for quality programs to maintain regulations for production material and certification programs for pressure vessels, storage tanks, piping inspectors, etc. Moreover, API publishes reports that include research reports, recommended practices, and specifications on valves, pipelines, environmental procedures, etc. Besides this, ASTM International, originally known as the American Society for Testing Materials (ASTM), launches standards for valves made of a particular material and for a specific application. Additionally, the Fluid Control Institute (FCI) assists users and purchasers in understanding and using fluid control and conditioning equipment, such as solenoid valves, control valves, regulators, etc. Apart from this, the increasing number of certifications to mitigate industrial operations and ensure safe operations will continue to fuel the market in the coming years. For instance, in May 2024, Pres-Vac Engineering obtained certification for its high-velocity methanol valves under the IMO 1621 standard. Furthermore, this launch offers shipbuilders and owners unique options for creating more compliant and efficient dual-fuel systems.
Linear valves accounts for the majority of the market share
Linear valves have a stem that slides up and down or back and forth to control the flow. These valves are widely used in various industries, including water and wastewater treatment, pharmaceutical, and HVSC systems, where precise flow control is required. They exhibit numerous benefits, such as excellent throttling characteristics, accurate flow modulation, optimal reliability and durability, etc. As a result, the linear valve segment is expected to continue to dominate the control valves market share in the coming years. For example, in July 2023, SMAC Moving Coil Actuators developed its LPL30 low-profile electric linear moving coil actuators that can be used by manufacturers of dosing and filling machines in Europe and Asia. Also, in January 2024, Infineon Technologies AG introduced a wafer-level packaged sensor designed for linear valves.
>1" to 7" holds the largest market share
>1" to 7" size valves find extensive applications across numerous sectors, such as chemical processing, water treatment, oil and gas, HVAC systems, etc. Additionally, valves in this size range are versatile and can be adopted for controlling flow pressures, rates, and temperatures in medium to large-scale processes. They are also essential components in manufacturing plants, refineries, pipelines, and power generation facilities, as they offer precise control and reliability over fluid processes. Consequently, >1" to 7" size is propelling the control valves market revenue.
Pneumatic represents the leading market segment
Pneumatic technology plays a crucial role in the operation of control valves, providing reliable and efficient means of regulating flow, pressure, and temperature in various industrial processes. In November 2023, Festo developed MS-Basic, cost-effective pneumatic service units in polymer housings that cover most application needs. The line-up consists of electric on-off and soft-start valves and manual on-off valves with filter-regulator combinations. Pneumatically actuated control valves use compressed air to drive the valve's movement, offering advantages such as quick response times, precise control, and inherent safety in hazardous environments due to the non-electrical nature of the actuation. For example, in March 2024, Automation24 added Norgren air preparation products, including filters, combination units (filter/regulator/lubricator), regulators, valves, and accessories that are produced with pneumatic motion and fluid control technologies. Furthermore, in the oil and gas industry, pneumatic control valves are used to manage the flow of hydrocarbons through pipelines, ensuring smooth and safe operations even in remote locations where electricity is not readily available. Similarly, in the water treatment sector, pneumatic diaphragm valves are employed for their durability and ability to handle abrasive or corrosive fluids. The use of pneumatic technology in control valves extends to applications in chemical processing, food and beverage manufacturing, and power generation, where their robust performance and adaptability make them a preferred choice for critical control tasks. This, in turn, is escalating the control valves market demand.
Actuators represents the leading market segment
Actuators are vital components in control systems, responsible for converting control signals into mechanical motion to manipulate devices such as valves, dampers, or other equipment. They play a crucial role in automating and optimizing industrial processes, ensuring precise and reliable operation. Actuators can be powered by various energy sources, including electric, hydraulic, and pneumatic power, each offering unique advantages. In August 2023, Automation Technology, Inc. (ATI), one of the providers of customized and comprehensive valve automation solutions, introduced its zero-emission electro-hydraulic actuator solution to eliminate the carbon footprint of pipeline operations. Moreover, in December 2023, Flowserve Corporation released the Limitorque QX Series B (QXb) quarter-turn smart electric actuator that streamlines the user experience. The choice of the actuator depends on factors such as the required speed, force, control accuracy, and environmental conditions, underscoring their critical role in achieving efficient and effective automation in various industrial settings. This, in turn, is bolstering the control valves market outlook across the segmentation.
Alloy based represents the leading market segment
Alloy-based materials have strength, versatility, and corrosion resistance. These alloys exhibit superior mechanical properties and chemical stability, making them ideal for handling corrosive fluids, high-pressure applications, and extreme temperature conditions. As a result, they are widely used in industries such as petrochemicals, power generation, pulp and paper, etc., to ensure the reliable and efficient operation of critical processes.
Oil & gas industry holds the largest market share
Control valves are critical for maintaining the precise control of pressure, temperature, and flow rates, ensuring safe and efficient operation across a wide range of applications, from upstream exploration and production to downstream refining and distribution. In December 2023, Emerson launched its Fisher FIELDVUE L2t liquid level controller, designed primarily for use in the separators found at most oil and gas well sites. Additionally, the harsh and demanding environments encountered in the industry, such as extreme temperatures, high pressures, and corrosive fluids, require robust and reliable valve solutions. As per the control valves market statistics, the increasing focus on automation, process optimization, and adherence to stringent safety and environmental regulations further drives the demand for advanced control valves, solidifying their position as the largest segment in the oil and gas sector.
According to the control valves market overview, North America currently dominates the global market share
The market research report has also provided a comprehensive analysis of all the major regional markets, which include North America (the United States and Canada); Asia Pacific (China, Japan, India, South Korea, Australia, Indonesia, and others); Europe (Germany, France, the United Kingdom, Italy, Spain, Russia, and others); Latin America (Brazil, Mexico, and others); and the Middle East and Africa. According to the report, North America accounted for the largest market share.
The wide presence of regulatory bodies across countries, including the U.S., is primarily propelling the regional market. Some of the major standard organizations include the American Society of Mechanical Engineers (ASME), the American National Standards Institute (ANSI), the ASTM International (FKA American Society for Testing Materials), the American Petroleum Institute (API), the Manufacturers Standardization Society (MSS), etc. Moreover, continuous product developments are also acting as significant growth-inducing factors. For example, in June 2023, Aquana introduced the Actuator Valve Serial (AVS), which is specifically manufactured and designed in the U.S. Apart from this, the inflating emphasis on energy efficiency is escalating the demand for eco-friendly valve technologies. For instance, the U.S. Environmental Protection Agency (EPA) mandated the use of traditional spring diaphragm actuators to minimize greenhouse gas emissions levels.
The market research report has provided a comprehensive analysis of the competitive landscape. Detailed profiles of all major control valves market companies have also been provided. Some of the key players in the market include: