![]() |
市場調查報告書
商品編碼
1887193
機器狀態監測市場規模、佔有率、成長及全球產業分析:依類型、應用和地區劃分的洞察與預測(2024-2032)Machine Condition Monitoring Market Size, Share, Growth and Global Industry Analysis By Type & Application, Regional Insights and Forecast to 2024-2032 |
||||||
全球機器狀態監測市場正進入快速增長期,其成長動力主要來自工業自動化的快速發展、預測性維護的興起以及工業4.0技術的廣泛應用。根據最新的產業報告,該市場在2024年的價值為27.8億美元,2025年將成長至29.9億美元,預計到2032年將達到55.3億美元,複合年增長率(CAGR)為9.14%。 2024年,亞太地區將以36.33%的市佔率引領市場,主要得益於中國、印度、日本和東南亞地區龐大的製造業基地以及加速的數位轉型。
機器狀態監測解決方案涵蓋振動分析、油液分析、熱成像、聲學監測和性能分析,對於減少停機時間、降低營運風險和優化資產健康狀況至關重要。石油天然氣、發電、製造、採礦、汽車、化學以及航空航天和國防等行業高度依賴這些技術來及早發現故障並提高生產效率。感測器技術、人工智慧和雲端連接的快速發展進一步增強了即時機器診斷能力。
市場驅動因素
推動市場成長的關鍵因素是全球轉型為工業物聯網 (IIoT) 和智慧工廠生態系統的轉型。嵌入機器的感測器收集高頻運行數據,從而實現預測性維護策略,減少計劃外故障並延長資產使用壽命。世界各國政府也在投資數位基礎設施和工業 4.0 集成,促進先進監控系統的應用。
例如,NKE FERSA 和 Nanoprecise 於 2024 年 12 月聯合推出了一款創新的風力渦輪機監測系統,支援早期故障檢測並延長設備使用壽命。對自動化、成本降低和遠端監測日益增長的需求,持續推動各行各業對機器狀態監測的需求。
市場限制因子
高昂的實施和升級成本仍然是一個重大障礙,尤其對於中小企業 (SME) 而言。將先進的監控解決方案整合到現有機械中需要專業知識、基礎設施升級和持續培訓。技能差距也給技術人員帶來了挑戰,他們必須解讀複雜的振動特徵、熱模式和油液分析數據。儘管長期營運效益顯著,但有限的預算減緩了中小企業的採用速度。
市場機會
將人工智慧和機器學習整合到監測解決方案中,為市場擴張提供了巨大的機會。先進的演算法能夠分析來自感測器的大量數據,識別模式,並比傳統方法更準確地預測潛在故障。 GE Vernova 於 2024 年推出的 AI 驅動型自主偵測解決方案,展示了智慧監控系統如何重塑維護策略。新興市場工業化進程的加快,以及對自動化需求的不斷增長,為全球市場在 2032 年前提供了強勁的成長潛力。
市場趨勢
重塑產業的關鍵趨勢是無線監控和雲端分析技術的快速普及。這些系統降低了安裝成本,實現了遠端追蹤,並提供即時數據視覺化。智慧工廠的興起也增強了對環保、低維護監控解決方案的需求。 2025 年 1 月,總部位於瑞典的 PureSignal 公司發布了一款無線 AI 驅動的潤滑監控系統,其工作範圍達 2 公里,標誌著下一代監控系統的發展。
細分市場洞察
振動分析因其在診斷旋轉機械故障方面的有效性,仍然是關鍵的設備細分市場。隨著工業界將污染檢測和潤滑健康狀況置於優先地位,油液分析解決方案也不斷擴展。熱成像技術預計在2024年將佔29%的市場佔有率,並因其能夠快速安全地檢測溫度異常而持續成長。
依最終用戶劃分,製造業和採礦業引領市場,這得益於複雜機械中預測性維護的日益普及。預計到2025年,航空航太和國防領域將佔11%的市場佔有率,因為汽車製造商正在擴大狀態監測的部署,以最大限度地提高生產效率。預計石油和天然氣產業在預測期內將以7.85%的複合年增長率穩定成長。
區域概覽
亞太地區
亞太市場是成長最快的地區,在強勁的自動化舉措和穩固的工業基礎的支撐下,預計到2024年市場規模將達到10.1億美元。預計2025年,中國市場規模將達2.9億美元,日本2.3億美元,印度1.8億美元。
北美
預計到2025年,北美市場規模將達到8.5億美元,這得益於汽車、航空航太和能源產業的強勁成長。光是美國一地,預計到2025年市場規模就將達到5.2億美元。
歐洲
預計到2025年,歐洲市場規模將達到6.5億美元,這主要得益於先進監控技術的日益普及、可持續發展法規的推動以及先進自動化技術的廣泛應用。
The global machine condition monitoring market is entering a high-growth phase, driven by rapid industrial automation, the rise of predictive maintenance, and widespread adoption of Industry 4.0 technologies. According to the latest industry report, the market was valued at USD 2.78 billion in 2024, is projected to grow to USD 2.99 billion in 2025, and is expected to reach USD 5.53 billion by 2032, progressing at a CAGR of 9.14%. In 2024, Asia Pacific dominated the market with a 36.33% share, supported by large-scale manufacturing bases and accelerating digital transformation across China, India, Japan, and Southeast Asia.
Machine condition monitoring solutions-covering vibration analysis, oil analysis, thermography, acoustic monitoring, and performance analytics-are becoming indispensable for reducing downtime, lowering operational risk, and optimizing asset health. Industries such as oil & gas, power generation, manufacturing, mining, automotive, chemicals, aerospace, and defense rely heavily on these technologies to detect failures early and improve productivity. Rapid advancements in sensor technology, artificial intelligence, and cloud connectivity further enhance real-time machine diagnostics.
Market Drivers
A major driver of market growth is the global shift toward Industrial IoT (IIoT) and smart factory ecosystems. Sensors embedded in machines now collect high-frequency operational data, enabling predictive maintenance strategies that reduce unexpected failures and improve asset life cycles. Governments worldwide are also investing in digital infrastructure and Industry 4.0 integration, boosting adoption of advanced monitoring systems.
For example, NKE FERSA and Nanoprecise jointly launched an innovative wind turbine monitoring system in December 2024, supporting early fault detection and extending equipment life. The growing demand for automation, cost reduction, and remote insights continues to propel machine condition monitoring across all industrial sectors.
Market Restraints
High implementation and upgrade costs remain a major restraint, particularly for small and mid-sized enterprises. Integrating advanced monitoring solutions with legacy machinery requires specialized expertise, infrastructure upgrades, and continuous training. Skill gaps also challenge technicians who must interpret complex vibration signatures, thermal patterns, and oil analytics. Limited budgets delay adoption among SMEs despite long-term operational benefits.
Market Opportunities
The integration of AI and machine learning into monitoring solutions presents significant opportunities for market expansion. Advanced algorithms analyze large datasets from sensors, identify patterns, and predict potential failures more accurately than traditional methods. GE Vernova's 2024 AI-powered autonomous inspection solution highlights how intelligent monitoring systems are reshaping maintenance strategies. Growing industrialization in emerging markets, combined with increasing demand for automation, provides strong growth potential for the global market through 2032.
Market Trends
A key trend transforming the landscape is the accelerated adoption of wireless monitoring and cloud-based analytics. These systems reduce installation costs, enable remote tracking, and provide real-time data visualization. The rise of smart factories is also strengthening demand for eco-friendly, low-maintenance monitoring solutions. In January 2025, Sweden-based Puresignal launched a wireless AI-enabled lubrication monitoring system with a 2 km operational range, showing how next-generation monitoring systems are evolving.
Segmental Insights
Vibration analysis remains the dominant equipment segment due to its effectiveness in diagnosing faults in rotating machinery. Oil analysis solutions are also expanding as industries prioritize contamination detection and lubrication health. Thermography, holding 29% share in 2024, continues to grow for its ability to detect temperature anomalies quickly and safely.
Among end users, manufacturing & mining lead due to increasing adoption of predictive maintenance in complex machinery. Automotive companies are expanding deployment of condition monitoring to maximize production efficiency, while the aerospace & defense sector is projected to capture 11% market share in 2025. The oil & gas segment is expected to grow steadily at a 7.85% CAGR over the forecast period.
Regional Overview
Asia Pacific
The fastest-growing region, the Asia Pacific market was valued at USD 1.01 billion in 2024 and is supported by strong automation initiatives and robust industrial presence. In 2025, China is projected to reach USD 0.29 billion, Japan USD 0.23 billion, and India USD 0.18 billion.
North America
Expected to reach USD 0.85 billion in 2025, North America benefits from strong adoption across automotive, aerospace, and energy sectors. The U.S. alone is forecasted to achieve USD 0.52 billion in 2025.
Europe
Europe continues adopting advanced monitoring technologies and is expected to reach USD 0.65 billion in 2025, driven by sustainability regulations and high automation uptake.
Conclusion
The machine condition monitoring market shows strong growth potential, rising from USD 2.78 billion in 2024 to USD 2.99 billion in 2025, and ultimately reaching USD 5.53 billion by 2032. Increasing industrial automation, IIoT integration, AI-driven diagnostics, and demand for predictive maintenance will continue to propel market expansion well into the next decade.
Segmentation By Equipment, End User, and Region
Segmentation By Equipment
By End User
By Region
Key Market Players Profiled in the Report General Vernova (U.S.), Honeywell International Inc. (U.S.), SKF (Netherlands), Siemens AG (Germany), Rockwell Automation Inc. (U.S.), Fluke Corporation (Japan), Bentley Nevada (Nevada), Acoem (France), Schaeffler (U.S.), Bosch Rexroth AG (Germany)