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市場調查報告書
商品編碼
1733862
2026 年至 2032 年功能安全市場(按系統類型、組件、最終用戶產業和地區分類)Functional Safety Market By System Type, Component, End-User Industry, & Region For 2026-2032 |
嚴格的安全法規和標準在整個企業中變得越來越重要。隨著公司採用更現代化、自動化的系統,確保系統的安全性和可靠性變得越來越重要。監管機構要求制定嚴格的安全標準來保護操作員和設備,導致對功能安全解決方案的需求增加,到 2024 年將達到 51.9 億美元,到 2032 年將達到 121.4 億美元。
此外,工業自動化和物聯網在製造過程中的實施日益成長的趨勢正在推動市場的發展。這些技術創新將需要先進的安全措施來防止故障和事故,預計從 2026 年到 2032 年,市場將以約 11.20% 的複合年成長率成長。
功能安全市場定義/概述
功能安全是指依賴系統或設備對其輸入正確回應的整體安全方面。確保關鍵控制和安全系統正常、可預測地運行,避免因其故障而造成的危險。功能安全可應用於許多不同的行業,包括汽車(例如防鎖死煞車系統)、航太(例如飛行控制系統)、製造業(例如機器人安全)和能源(例如發電廠安全系統)。隨著各個領域擁抱自動化數位化,未來的功能安全格局將會擴大,需要先進的安全措施來管理複雜的系統並減輕人工智慧、物聯網和自動駕駛汽車等新興技術的危害。
嚴格的安全法規和標準在整個企業中變得越來越重要。石油和天然氣、汽車、製藥和製造等行業受到國際電工委員會 (IEC) 和國際標準化組織等組織制定的安全標準的嚴格監管。這些標準,例如 IEC 61508 和 ISO 26262,要求採取嚴格的安全預防措施來維護關鍵任務系統的可靠性和安全性。公司必須遵守這些法規,以避免昂貴的罰款、法律義務和嚴重的聲譽損害,這推動了對功能安全解決方案的需求。
政府法律和行業規範的變化正在加速這一趨勢。例如,歐盟於2023年12月修訂了《機械指令》,要求在生產中使用的自動化和機器人系統增加安全功能。該法規強調了功能安全在降低機器操作相關風險的重要性,並鼓勵製造商投資安全解決方案。同樣,2024 年 1 月,美國公路交通安全管理局 (NHTSA) 宣布加強自動駕駛和半自動汽車的安全法規。
2024 年 2 月,西門子股份公司推出了符合最新 IEC 要求的全新安全整合自動化系統套件。此舉旨在幫助公司遵守不斷擴大的安全法規,同時維持業務效率。
此外,2024 年 3 月,施耐德電機推出了增強型安全控制器,以根據更新的 API 指南滿足石油和天然氣領域更高的安全標準。這些進步顯示嚴格的安全法規和標準如何推動功能安全領域的創新和成長。
功能安全系統的高引入成本是市場擴張的一大障礙。為了維持符合安全法規,這些系統通常需要在最先進的技術、專用設備和嚴格的測試通訊協定上進行大量投資。此外,將功能安全性整合到當前流程中可能很困難且成本高昂,需要進行重大的基礎設施改進和大量的勞動力開發。特別是對於較小的組織來說,這些支出可能會過高,並限制其實施完整功能安全解決方案的能力。
這些高成本對工業造成的後果是:2023 年 11 月,國際自動化學會 (ISA) 報告稱,在石油和天然氣行業實施全面功能安全系統的平均成本可能接近 100 萬美元。這種財務負擔對於中小型企業來說尤其困難,因為它們可能缺乏資金來投資這種全面的安全措施。
同樣,汽車安全委員會在 2024 年 1 月進行的一項民意調查發現,40% 的汽車供應商認為高昂的實施成本是採用功能安全要求的主要障礙,儘管他們認知到功能安全要求的重要性。
政府和行業協會開始提供財政獎勵和援助計劃,以幫助減輕高昂的採用成本負擔。例如,歐盟於 2024 年 4 月宣布了一項財政計劃,為中小型企業 (SME) 提供補助金和低利率貸款,用於安裝現代安全系統。
例如,2024年2月,美國能源局提案了一項針對能源產業的補助計劃,以協助分擔將功能安全系統整合到關鍵基礎設施中的費用。這些努力旨在減少財務障礙並促進各行業採用功能安全實踐。
There is a growing emphasis on severe safety laws and standards across businesses. As companies embrace more modern and automated systems, it becomes increasingly important to assure their safety and reliability. Regulatory organizations are demanding strict safety standards to protect both operators and equipment, resulting in a greater demand for functional safety solutions is fueling USD 5.19 Billion in 2024 and reaching USD 12.14 Billion by 2032.
Furthermore, the growing trend of industrial automation and the incorporation of IoT into manufacturing processes is driving the market, as these innovations necessitate sophisticated safety measures to prevent failures and accidents is expected to grow at a CAGR of about 11.20% from 2026 to 2032.
Functional Safety Market: Definition/ Overview
Functional safety refers to the aspect of overall safety that is dependent on a system or equipment responding correctly to its inputs. It guarantees that important control and safety systems perform properly and predictably, avoiding dangers caused by breakdowns. Functional safety has applications in a variety of industries, including automotive (e.g., anti-lock brake systems), aerospace (e.g., flight control systems), manufacturing (e.g., robotic safety), and energy (e.g., power plant safety systems). The future scope of functional safety is set to expand as sectors embrace automation and digitalization, necessitating sophisticated safety measures to manage complex systems and reduce dangers associated with emerging technologies such as AI, IoT, and self-driving cars.
There is a growing emphasis on severe safety laws and standards across businesses. Industries such as oil and gas, automotive, pharmaceuticals, and manufacturing are heavily regulated, with safety standards established by organizations such as the International Electrotechnical Commission (IEC) and the International Organization for Standardization. These standards, such as IEC 61508 and ISO 26262, require stringent safety precautions to maintain essential systems' reliability and security. Companies are required to comply with these rules in order to avoid expensive penalties, legal obligations, and severe reputational damage, which drives demand for functional safety solutions.
Changes in government legislation and industry norms have accelerated this tendency. For instance, in December 2023, the European Union revised the Machinery Directive to require additional safety features in automated and robotic systems used in production. This regulation highlights the importance of functional safety in reducing risks connected with machinery operation, urging manufacturers to invest in safety solutions. Similarly, In January 2024, the United States National Highway Traffic Safety Administration (NHTSA) announced in tighter safety regulations for autonomous and semi-autonomous vehicles, with a focus on functional safety factors to assure passenger and pedestrian safety.
In February 2024 Siemens AG announced the launch of a new suite of safety-integrated automation systems that will comply with the most recent IEC requirements. This move aims to assist industry in meeting growing safety regulations while retaining operational efficiency.
In addition, in March 2024 Schneider Electric released enhanced safety controllers to meet greater safety standards in the oil and gas sector, in accordance with updated API guidelines. These advancements demonstrate how severe safety laws and standards are driving innovation and growth in the functional safety sector.
The high costs of deploying functional safety systems pose a substantial obstacle to the market's expansion. To maintain compliance with safety regulations, these systems frequently necessitate significant investment in modern technology, specialized equipment, and stringent testing protocols. Furthermore, integrating functional safety into current processes can be hard and expensive, necessitating large infrastructure improvements and extensive personnel training. Smaller organizations, in particular, may find these expenditures prohibitively expensive, restricting their capacity to implement complete functional safety solutions.
The consequences of these high costs for the industry. In November 2023, the International Society of Automation (ISA) reported that the average cost of deploying a full-scale functioning safety system in the oil and gas sector might approach $1 million. This financial burden is especially difficult for mid-sized and smaller businesses, which may lack the money to invest in such comprehensive safety measures.
Similarly, in January 2024 a poll done by the Automotive Safety Council indicated that 40% of automotive suppliers cited high implementation costs as a major impediment to adopting functional safety requirements, despite acknowledging their importance for vehicle safety.
Governments and industry bodies are starting to give financial incentives and assistance programs to help alleviate the burden of high implementation costs. For instance, in April 2024, the European Union announced a financial effort to provide grants and low-interest loans to small and medium-sized firms (SMEs) for the implementation of modern safety systems.
For instance, in February 2024, the US Department of Energy proposed a subsidy program for the energy sector to help defray the price of integrating functioning safety systems in key infrastructure. These efforts attempt to reduce financial barriers and promote the widespread use of functional safety measures across sectors.
The increasing demand for safety instrumented systems (SIS) is predicted to significantly boost the functional safety industry. SIS is crucial for guaranteeing safe operations in hazardous industries because it provides automated protection against safety risks. The increased emphasis on industrial safety, fueled by severe regulatory requirements and the desire to minimize accidents and environmental harm, is a major element driving demand for SIS. Industries including oil and gas, chemicals, and power generation rely heavily on these technologies to reduce operational risks.
In July 2023, Emerson announced that it would be expanding its SIS offering with the DeltaV SIS Emerson Smart SIS platform. This platform provides greater flexibility and scalability, addressing the changing needs of modern industrial safety requirements.
Government restrictions play an important influence in the adoption of SIS. For example, in March 2023, the U.S. Occupational Safety and Health Administration (OSHA) issued updated safety rules for the chemical manufacturing industry, requiring the use of modern safety systems such as SIS to avoid accidents and protect workers. Such regulatory frameworks drive enterprises to invest in comprehensive safety solutions, resulting in market growth for SIS. The growing regulatory scrutiny and the resulting requirement for compliance are projected to boost demand for SIS for the foreseeable future.
The fastest-growing segment, however, is Programmable Logic Controllers (PLC). PLCs are becoming more popular due to their flexibility, scalability, and integration capabilities with other control systems, driven by the growing trend of industrial automation and the demand for improved operational efficiency and safety.
The increasing deployment of Safety PLCs (Programmable Logic Controllers) is expected to greatly boost the functional safety industry. Safety PLCs are essential components of modern industrial automation systems, providing increased dependability, flexibility, and scalability for managing complex safety operations. As enterprises prioritize safety to meet demanding regulatory standards while also protecting their workers and assets, the need for Safety PLCs is expanding. These controllers assure compliance with safety regulations such as IEC 61508 and ISO 13849, making them essential in industries such as oil and gas, chemicals, automobiles, and manufacturing.
In June 2023, Rockwell Automation announced the release of its new GuardLogix 5380 Safety Controller, which is intended to increase industrial safety and productivity. This product addresses the growing demand for advanced safety solutions that can be effortlessly integrated with existing control systems, resulting in comprehensive safety management capabilities. Similarly, in August 2023, Siemens released its new S7-1500 Safety PLCs, indicating key manufacturers' increased commitment in developing complex safety solutions to meet the market's changing demands.
For instance, in January 2023, the European Union strengthened its industrial safety legislation, requiring stricter safety standards across a variety of businesses. To meet the new criteria, organizations must implement advanced safety technology, such as Safety PLCs. The proactive posture of governments in maintaining workplace safety through severe laws fuels the functional safety industry, with Safety PLCs playing a critical part in this scenario.
Safety Sensors is the fastest-growing segment, driven by the increased adoption of IoT and Industry 4.0 technologies, which require advanced sensing systems for real-time monitoring and enhanced safety in industrial environments. These sensors are critical for identifying hazardous conditions and initiating necessary safety responses.
Country/Region-wise
Growing demand for improved safety systems, Europe's emerging automotive and manufacturing sectors are considerably driving the functional safety market. The European automobile sector is at the forefront of implementing functional safety measures, prompted by legislation such as the ISO 26262 standard for vehicle safety, which assures that safety-critical systems are dependable and satisfy high requirements. This regulatory framework is requiring automotive manufacturers to incorporate advanced safety systems into their vehicles in order to prevent accidents and assure compliance with safety regulations.
In April 2024, the European Commission recommended tighter car safety requirements, highlighting the importance of sophisticated safety devices in vehicles. This plan is likely to increase demand for functional safety systems, such as Safety Instrumented Systems (SIS) and Safety PLCs, as automobile manufacturers comply with new regulations. The increased emphasis on safety in the automobile industry is translating into greater investment in functional safety solutions.
The manufacturing sector in Europe is also helping to drive market expansion. European manufacturers are progressively developing safety systems to meet new safety rules and protect people and equipment from risks. For instance, in March 2024, Siemens announced a large investment in its safety automation systems, highlighting the increased emphasis on improving safety measures throughout manufacturing operations. This commitment to updating safety infrastructure is likely to increase demand for functional safety components and systems, cementing Europe's position as a market leader in this area.
Increasing safety awareness in Asia-Pacific is driving the functional safety market as enterprises across the region implement tougher safety measures to eliminate hazards and comply with changing laws. This increased emphasis on safety is motivated by both government laws and an increasing emphasis on workplace safety and operational dependability. Countries in Asia-Pacific, particularly those with thriving industrial and manufacturing sectors, are investing in modern functional safety solutions to raise their safety requirements.
In June 2024, the Ministry of Labour and Employment issued updated industrial safety rules, which included the required adoption of modern safety systems. This move intends to prevent workplace accidents and raise safety standards, hence increasing demand for functional safety solutions like Safety Instrumented Systems (SIS) and Safety PLCs. The regulatory push is projected to fuel significant expansion in the functional safety market throughout the region.
Furthermore, in China, the government's emphasis on improving industrial safety and automation has resulted in greater expenditures in functional safety technologies. In May 2024, the Chinese Ministry of Industry and Information Technology launched a financial effort to encourage the use of sophisticated safety technologies in production. This program is part of a larger strategy to update industrial processes and provide safer operating environments. The increased emphasis on safety in China's rapidly developing industrial sector is likely to increase demand for functional safety systems, driving market growth in the Asia-Pacific region.
The competitive landscape of the functional safety market is characterized by a mix of established and emerging players focusing on innovation and technological advancements. Companies are increasingly investing in research and development to offer advanced safety solutions that comply with stringent international safety standards and regulations. There is a significant focus on integrating functional safety with emerging technologies such as the Internet of Things (IoT), artificial intelligence (AI), and machine learning to enhance system reliability and performance. Strategic partnerships, mergers, and acquisitions are also common strategies employed by companies to expand their market presence and product offerings, addressing the growing demand across various industries, including automotive, aerospace, and manufacturing.
Some of the prominent players operating in the functional safety market include:
ABB
Siemens
Honeywell
Rockwell Automation
Schneider Electric
Yokogawa Electric Corporation
Emerson Electric
Robert Bosch GmbH
TUV SUD AG
Exida
TUV Rheinland AG
SGS
Intertek Group plc
Bureau Veritas
DEKRA SE
In July 2024, Honeywell expanded its functional safety solutions with the introduction of a new safety PLC series targeted for high-demand industrial applications. This idea intends to improve system dependability and safety during crucial operations.
In August 2024, Schneider Electric revealed its latest safety sensor technology, which has increased sensitivity and endurance for severe industrial situations. The new sensors are intended to increase safety and operating efficiency.
In April 2024, ABB announced a strategic relationship with a renowned software supplier to integrate sophisticated safety analytics into its industrial control systems. This collaboration intends to improve the predictive maintenance and real-time safety monitoring capabilities.
In May 2024, Emerson introduced a new range of safety switches with enhanced fail-safe features for industrial control systems. These switches are designed to be more reliable and meet stringent safety requirements.