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市場調查報告書
商品編碼
1904547
控制系統自動化市場預測至2032年:按產品、組件、部署類型、技術、分銷管道、應用和地區分類的全球分析Control Systems Automation Market Forecasts to 2032 - Global Analysis By Product, Component, Deployment, Technology, Distribution Channel, Application and By Geography |
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根據 Stratistics MRC 的一項研究,預計到 2025 年,全球控制系統自動化市場規模將達到 1,834.8 億美元,到 2032 年將達到 3,857.6 億美元,在預測期內複合年成長率為 11.2%。
控制系統自動化是指應用自動控制技術,以最小的人工干預來管理、協調和最佳化機器、流程和工業系統的運作。它將感測器、控制器和致動器等硬體與軟體平台整合,以執行即時狀態監控、數據分析和預先定義的控制動作。透過確保精度、一致性和反應速度,控制系統自動化能夠提高運作效率、增強安全性並減少錯誤,從而支援包括製造業、能源、公共產業、運輸和流程工業在內的各個行業的持續可靠運作。
工業4.0和智慧工廠概念
製造商正在加速採用智慧工廠方案,以提高生產效率、柔軟性和即時決策能力。先進的控制系統能夠實現生產線上感測器、機器和分析平台的無縫整合。網實整合系統和工業IoT的應用,能夠更清楚地展現營運狀態和資產效能。自動化解決方案支援基於數據驅動的流程最佳化、能耗控制和品管。政府和產業協會也正在透過政策支持和資金項目推動數位化製造的發展。這些因素共同促進了現代控制系統在各個工業領域的應用。
與舊有系統的互通性
許多工業設施仍然依賴過時的硬體和專屬軟體,這些硬體和軟體難以與現代平台整合。升級或更換這些系統通常需要大量的資金投入和停機時間。通訊協定和資料格式的差異進一步增加了系統整合的複雜性。要在不中斷現有營運的情況下實現平穩過渡,需要高度專業的知識。預算和技術資源有限的中小型企業尤其容易受到影響。
人工智慧驅動的預測性維護
利用機器學習演算法,控制系統可以分析即時和歷史資料來預測設備故障。這種方法使工業領域能夠從被動維護轉向主動維護。減少非計劃性停機時間可以提高營運效率並降低維護成本。將人工智慧整合到分散式和可程式控制系統中,可以提高資產的可靠性和使用壽命。製造業、能源和化學等產業正在加大對預測分析解決方案的投資。隨著人工智慧模型變得更加精確和可擴展,預計其在控制系統中的應用將迅速成長。
科技快速過時
硬體、軟體和通訊標準的不斷進步可能會縮短產品生命週期。最終用戶可能由於擔心未來的兼容性和升級問題而猶豫是否要投資新系統。供應商為了保持競爭力,不斷面臨創新和更新產品的壓力。這種快速變化的節奏會導致研發成本增加和利潤空間壓縮。資產使用壽命長的行業在將自動化投資與不斷發展的技術相匹配方面面臨挑戰。因此,技術過時會為供應商和客戶都帶來不確定性。
新冠疫情對控制系統自動化市場產生了複雜的影響。初期封鎖措施擾亂了製造業活動,並延緩了跨產業的自動化計劃。供應鏈中斷影響了控制器和感測器等關鍵部件的供應。然而,這場危機凸顯了自動化在維持業務連續性上的重要性。企業加快了遠端監控解決方案的採用,以便在減少現場員工的同時管理設施。隨著韌性成為策略重點,數位轉型進程也隨之加速。疫情後,對具有柔軟性和自主性的控制系統的投資顯著增加。
預計在預測期內,分散式控制系統(DCS)細分市場將佔據最大的市場佔有率。
由於分散式控制系統 (DCS) 在製程工業中的廣泛應用,預計在預測期內,DCS 細分市場將佔據最大的市場佔有率。 DCS 解決方案已廣泛應用於石油天然氣、發電、化學和製藥等領域。這些系統能夠在複雜操作中實現分散式控制,同時提供集中監控。高可靠性、可擴展性和即時流程最佳化是 DCS 平台的主要優勢。工業領域依賴 DCS 來確保安全、遵守法規並維持連續生產。數位化和人工智慧賦能的 DCS 的持續升級正在進一步推動其應用。
預計在預測期內,醫療保健和製藥業將實現最高的複合年成長率。
預計在預測期內,醫療保健和製藥業將實現最高成長率。對精密製造日益成長的需求以及嚴格的監管合規要求正在推動該行業自動化技術的應用。自動化控制系統可確保製藥生產過程的一致性、可追溯性和品質。潔淨室自動化和先進製程控制的整合正在提高營運效率。製藥公司正在擴大控制系統的應用範圍,以支援連續生產模式。生物製藥、疫苗和個人化醫療的成長進一步推動了對自動化的需求。
預計亞太地區將在預測期內佔據最大的市場佔有率,這主要得益於中國、印度和韓國等國的快速工業化和不斷擴大的製造地。該地區各國政府正透過國家層級的措施大力推動智慧製造和自動化。能源、化學和基礎設施計劃投資的成長推動了對先進控制系統的需求。本地和全球自動化供應商正透過夥伴關係和在地化生產來增強其市場地位。成本效益高的製造模式和大規模的工業勞動力也為市場擴張提供了支撐。
在預測期內,由於先進自動化和數位技術的應用,北美預計將實現最高的複合年成長率。對人工智慧、工業IoT和雲端控制平台的大力投資正在推動創新。各行業正在對舊有系統進行現代化改造,以提高效率和網路安全。主要自動化解決方案提供者的存在也促進了技術的快速普及。監管機構對安全、品質和能源效率的關注進一步推動了自動化技術的應用。
According to Stratistics MRC, the Global Control Systems Automation Market is accounted for $183.48 billion in 2025 and is expected to reach $385.76 billion by 2032 growing at a CAGR of 11.2% during the forecast period. Control systems automation refers to the application of automated control technologies to manage, regulate, and optimize the operation of machines, processes, and industrial systems with minimal human intervention. It integrates hardware such as sensors, controllers, and actuators with software platforms to monitor real-time conditions, analyze data, and execute predefined control actions. By ensuring accuracy, consistency, and responsiveness, control systems automation improves operational efficiency, enhances safety, reduces errors, and supports continuous, reliable performance across industries including manufacturing, energy, utilities, transportation, and process-based sectors.
Industry 4.0 and smart factory initiatives
Manufacturers are increasingly implementing smart factory initiatives to enhance productivity, flexibility, and real-time decision-making. Advanced control systems enable seamless integration of sensors, machines, and analytics platforms across production lines. The use of cyber-physical systems and industrial IoT is improving visibility into operations and asset performance. Automation solutions support data-driven optimization of processes, energy consumption, and quality control. Governments and industry bodies are also promoting digital manufacturing through policy support and funding programs. Together, these factors are accelerating the deployment of modern control systems across industrial sectors.
Interoperability with legacy systems
Many industrial facilities still rely on outdated hardware and proprietary software that are difficult to integrate with modern platforms. Upgrading or replacing these systems often requires significant capital investment and operational downtime. Differences in communication protocols and data formats further complicate system integration. Skilled expertise is required to ensure smooth migration without disrupting ongoing operations. Small and mid-sized enterprises are particularly impacted due to limited budgets and technical resources.
AI-Driven predictive maintenance
By leveraging machine learning algorithms, control systems can analyze real-time and historical data to predict equipment failures. This approach helps industries shift from reactive to proactive maintenance strategies. Reduced unplanned downtime leads to improved operational efficiency and lower maintenance costs. Integration of AI with distributed and programmable control systems enhances asset reliability and lifespan. Industries such as manufacturing, energy, and chemicals are increasingly investing in predictive analytics solutions. As AI models become more accurate and scalable, their adoption within control systems is expected to expand rapidly.
Rapid technology obsolescence
Continuous advancements in hardware, software, and communication standards can shorten product life cycles. End users may hesitate to invest in new systems due to concerns about future compatibility and upgrades. Vendors are under constant pressure to innovate and update their offerings to remain competitive. This fast pace of change can increase R&D costs and strain profit margins. Industries with long asset lifetimes find it challenging to align automation investments with evolving technologies. Consequently, technology obsolescence can create uncertainty for both suppliers and customers.
The COVID-19 pandemic had a mixed impact on the control systems automation market. Initial lockdowns disrupted manufacturing activities and delayed automation projects across industries. Supply chain interruptions affected the availability of critical components such as controllers and sensors. However, the crisis highlighted the importance of automation in maintaining operational continuity. Companies increasingly adopted remote monitoring and control solutions to manage facilities with reduced workforce presence. Digital transformation initiatives gained momentum as resilience became a strategic priority. In the post-pandemic period, investments in flexible and autonomous control systems have accelerated.
The distributed control systems (DCS) segment is expected to be the largest during the forecast period
The distributed control systems (DCS) segment is expected to account for the largest market share during the forecast period, due to its extensive use in process industries. DCS solutions are widely deployed in sectors such as oil & gas, power generation, chemicals, and pharmaceuticals. These systems enable centralized monitoring while allowing distributed control across complex operations. High reliability, scalability, and real-time process optimization are key advantages of DCS platforms. Industries rely on DCS to ensure safety, regulatory compliance, and continuous production. Ongoing upgrades toward digital and AI-enabled DCS are further strengthening adoption.
The healthcare & pharmaceuticals segment is expected to have the highest CAGR during the forecast period
Over the forecast period, the healthcare & pharmaceuticals segment is predicted to witness the highest growth rate, due to rising demand for precision manufacturing and strict regulatory compliance is driving automation adoption in this sector. Automated control systems ensure consistency, traceability, and quality in drug production processes. The integration of cleanroom automation and advanced process control is improving operational efficiency. Pharmaceutical companies are increasingly deploying control systems to support continuous manufacturing models. Growth in biologics, vaccines, and personalized medicine is further boosting automation needs.
During the forecast period, the Asia Pacific region is expected to hold the largest market share, due to rapid industrialization and expanding manufacturing bases in countries such as China, India, and South Korea are key contributors. Governments in the region are promoting smart manufacturing and automation through national initiatives. Rising investments in energy, chemicals, and infrastructure projects are increasing demand for advanced control systems. Local and global automation vendors are strengthening their presence through partnerships and localized production. Cost-effective manufacturing and a large industrial workforce support market expansion.
Over the forecast period, the North America region is anticipated to exhibit the highest CAGR, owing to adoption of advanced automation and digital technologies. Strong investments in AI, industrial IoT, and cloud-based control platforms are driving innovation. Industries are modernizing legacy systems to enhance efficiency and cybersecurity. The presence of major automation solution providers supports rapid technology deployment. Regulatory emphasis on safety, quality, and energy efficiency further encourages automation adoption.
Key players in the market
Some of the key players in Control Systems Automation Market include Siemens AG, Delta Electronics, Inc., ABB Ltd., Johnson Controls, Rockwell Automation, Inc., Hitachi, Ltd., Schneider Electric, General Electric, Honeywell International Inc., Bosch Rexroth AG, Emerson Electric Co., Fanuc Corporation, Mitsubishi Electric Corporation, Yokogawa Electric Corporation, and OMRON Corporation.
In December 2025, Delta Electronics, Inc. and VIVOTEK Inc. announced approval by their respective boards of directors of a proposed cash-for-share exchange transaction under which Delta is to acquire 100% of VIVOTEK's outstanding shares for approximately NT$3,733 million. Under the terms of the Transaction agreement, the acquisition price is set at NT$100 per share, representing an approximate premium of 16.8%.
In July 2025, Siemens AG announced that it has completed the acquisition of Dotmatics, a leading provider of Life Sciences R&D software headquartered in Boston and Portfolio Company of global software investor Insight Partners, for an enterprise value of $5.1 billion. With the transaction now completed, Dotmatics will form part of Siemens' Digital Industries Software business, marking a significant expansion of Siemens' industry-leading Product Lifecycle Management (PLM) portfolio into the rapidly growing and complementary Life Sciences market.
Note: Tables for North America, Europe, APAC, South America, and Middle East & Africa Regions are also represented in the same manner as above.