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市場調查報告書

商品編碼

1876685

離散式自動化市場預測至2032年：按類型、組件、應用、最終用戶和地區分類的全球分析

Discrete Automation Market Forecasts to 2032 - Global Analysis By Type, Component, Application, End User, and By Geography

出版日期: 2025年11月01日 | 出版商:

Stratistics Market Research Consulting | 英文 200+ Pages | 商品交期: 2-3個工作天內

價格

簡介目錄圖表

根據 Stratistics MRC 的一項研究，預計到 2025 年，全球離散式自動化市場價值將達到 1,870 億美元，到 2032 年將達到 2,984 億美元。

預計在預測期內，離散式自動化是一種利用機器人、控制器、感測器和機器視覺技術，實現電子產品、汽車零件和消費品等離散產品組裝和製造自動化的技術。這些系統使生產線能夠以高精度、高重複性和高靈活性處理各種不同的產品配置。推動離散自動化普及的因素包括勞動力結構的變化、客製化趨勢以及對產品品質一致性的需求。供應商正專注於推廣軟性機器人、快速換模工具和模擬工具，以縮短換模時間，並實現小批量、多品種生產。

勞動成本上升和技術純熟勞工短缺

人事費用上升和全球熟練製造業工人持續短缺是推動離散自動化技術普及的主要因素。越來越多的公司利用自動化來確保營運順暢並維持穩定的生產水準。採用機器人和自動化系統使公司能夠減少對人事費用的依賴，從而降低長期營運成本並提高生產效率。這種策略轉變對於保持競爭力至關重要，尤其是在高成本地區，它使自動化成為現代製造商的經濟必需品而非奢侈品，從而直接推動了市場成長。

高昂的初始投資和實施成本

硬體、軟體和系統整合的高昂前期成本使得中小企業難以採用新技術。這筆高額的初始投資不僅包括機器人和控制設備的購置，還包括系統設計、安裝和員工培訓等相關費用。因此，較長的投資回收期阻礙了企業進行大規模自動化計劃，這可能會減緩成本敏感型工業領域的市場滲透，並在短期內限制整體市場擴張。

協作機器人和靈活自動化解決方案的開發

協作機器人（cobot）和自適應自動化系統的出現，為中小企業開闢了廣泛的新應用領域。與傳統工業機器人不同，協作機器人可以安全地與人類工人協同工作，並且易於編程和重新部署以執行不同的任務。這種靈活性使製造商能夠在不徹底重新設計生產線的情況下實現特定流程的自動化。此外，這一趨勢還支持多品種、小批量生產，滿足了客製化需求，並為瞄準先前未開發的市場領域的自動化供應商創造了巨大的成長空間。

影響製造業資本投資的經濟波動

離散自動化極易受到景氣衰退和工業生產波動的影響。在經濟不確定或衰退時期，製造商為了維持現金流，往往會延遲或取消資本密集型計劃，例如自動化升級。這種起伏循環對市場穩定構成持續風險，因為企業削減開支會直接影響新系統訂單，並可能導致計劃延長。因此，全球製造業的健康狀況和信心對市場成長有顯著影響。

新冠疫情的影響：

疫情初期，供應鏈嚴重中斷、生產停滯，導致離散自動化市場遭受重創，計劃開發停滯不前。然而，疫情最終也起到了催化劑的作用，暴露了依賴人力勞動固有的脆弱性。隨著封鎖措施的解除，企業迫切需要增強營運韌性並實施社交距離，這加速了自動化技術的應用。由此引發了對機器人和自動化系統需求的激增，推動市場強勁復甦，因為企業正在尋求確保業務永續營運，並降低未來可能發生的中斷帶來的風險。

預計在預測期內，可程式邏輯控制器（PLC）細分市場將佔據最大的市場佔有率。

預計在預測期內，可程式邏輯控制器 (PLC) 細分市場將佔據最大的市場佔有率。 PLC 是大多數離散式自動化系統的基礎控制核心，控制著無數工業領域的工廠車間機械。其持續的市場主導地位歸功於其久經考驗的可靠性、在嚴苛工業環境中的穩健性以及龐大的用戶基數，而這些用戶基數又需要持續的更換和升級。已開發國家老舊工業基礎設施的持續現代化改造以及發展中國家新工廠的投產，都確保了穩定的需求。

預計在預測期內，服務業板塊的複合年成長率將最高。

受自動化系統日益複雜化的推動，服務領域預計將在預測期內實現最高成長率。隨著企業採用先進的機器人技術和物聯網解決方案，對系統整合、諮詢和維護方面的專業知識需求日益成長。此外，預測性維護和互聯工廠生態系統的發展也持續催生了對持續支援和最佳化服務的需求。這種成長凸顯了市場關注點的轉變，即更加重視確保先進系統平穩運作所需的知識和持續支援。

佔比最大的地區：

亞太地區預計將在預測期內保持最大的市場佔有率，其中中國、日本和韓國主導這一趨勢，這主要得益於其作為全球製造地的地位。該地區受益於龐大的工業生產規模、政府大力推動工業自動化的舉措（例如「中國製造2025」）以及對提升製造能力的巨額投資。眾多汽車、電子和機械製造商的存在，催生了對離散式自動化解決方案的強勁需求，協助該地區保持其在全球市場的主導地位。

複合年成長率最高的地區：

預計亞太地區在預測期內將實現最高的複合年成長率，這主要得益於印度、越南和泰國等新興經濟體的快速工業化。這些國家正積極吸引製造業投資，從而建立起配備先進自動化設施的現代化新工廠。此外，該地區不斷上漲的人事費用也促使製造商提高自動化水準以保持競爭力。新投資與提升營運效率的迫切需求相結合，構成了強勁的成長引擎，推動該地區的複合年成長率超越其他成熟市場。

免費客製化服務：

購買此報告的客戶可享有以下免費自訂選項之一：

公司概況
- 對其他市場參與者（最多 3 家公司）進行全面分析
- 主要參與者（最多3家公司）的SWOT分析
區域細分
- 根據客戶要求，提供主要國家的市場估算和預測，以及複合年成長率（註：可行性需確認）。
競爭基準化分析
- 根據主要參與者的產品系列、地理覆蓋範圍和策略聯盟基準化分析

介紹
北美洲
- 美國
- 加拿大
- 墨西哥
歐洲
- 德國
- 英國
- 義大利
- 法國
- 西班牙
- 其他歐洲
亞太地區
- 日本
- 中國
- 印度
- 澳洲
- 紐西蘭
- 韓國
- 亞太其他地區
南美洲
- 阿根廷
- 巴西
- 智利
- 南美洲其他地區
中東和非洲
- 沙烏地阿拉伯
- 阿拉伯聯合大公國
- 卡達
- 南非
- 其他中東和非洲地區

第10章：重大進展

協議、夥伴關係、合作和合資企業
收購與併購
新產品上市
業務拓展
其他關鍵策略

第11章企業概況

Siemens AG
ABB Ltd.
Schneider Electric SE
Rockwell Automation, Inc.
Mitsubishi Electric Corporation
Honeywell International Inc.
Emerson Electric Co.
Omron Corporation
Yokogawa Electric Corporation
FANUC Corporation
Yaskawa Electric Corporation
Bosch Rexroth AG
Delta Electronics, Inc.
Beckhoff Automation GmbH & Co. KG
Keyence Corporation
Fuji Electric Co., Ltd.
Parker Hannifin Corporation
General Electric Company

簡介目錄圖表

Product Code: SMRC32451

According to Stratistics MRC, the Global Discrete Automation Market is accounted for $187.0 billion in 2025 and is expected to reach $298.4 billion by 2032, growing at a CAGR of 6.9% during the forecast period. Discrete automation is about using robots, controllers, sensors, and machine vision to automate the assembly and manufacturing of individual items like electronics, car parts, and consumer products. Systems enable high precision, repeatability, and flexible production lines for varied product mixes. Adoption is driven by labor dynamics, customization trends, and the need for quality consistency. Vendors emphasize flexible robots, quick-change tooling, and simulation tools to shorten changeover times and enable small-batch, high-variety manufacturing.

Market Dynamics:

Driver:

Increasing labor costs and shortage of skilled workers

Rising labor expenses and a persistent global shortage of skilled manufacturing workers are primary catalysts for discrete automation adoption. More and more businesses are using automation to keep their operations running smoothly and their production levels steady. By deploying robotics and automated systems, businesses can mitigate dependency on manual labor, reduce long-term operational expenditures, and enhance productivity. This strategic shift is critical to sustaining competitiveness, particularly in high-cost regions, thereby directly fueling market growth as automation becomes an economic necessity rather than a luxury for modern manufacturing.

Restraint:

High initial investment and implementation costs

The high initial costs of hardware, software, and systems integration make it hard for small and medium-sized businesses (SMEs) to adopt new technology. This high initial investment includes not only the purchase of robots and controllers but also the costs associated with system design, installation, and employee training. Consequently, the lengthy return on investment period can deter businesses from committing to large-scale automation projects, potentially slowing market penetration in cost-sensitive industrial segments and limiting overall market expansion in the near term.

Opportunity:

Development of collaborative robotics and flexible automation solutions

The emergence of collaborative robots (cobots) and adaptable automation systems opens vast new application areas, particularly for SMEs. Unlike traditional industrial robots, cobots can work safely alongside human workers and are easier to program and redeploy for various tasks. This flexibility allows manufacturers to automate specific processes without completely redesigning production lines. Furthermore, this trend enables high-mix, low-volume production, meeting the demand for customization and creating a significant growth avenue for automation providers targeting previously untapped market segments.

Threat:

Economic volatility affecting capital expenditure in manufacturing sectors

Discrete automation is highly susceptible to economic downturns and fluctuations in industrial output. During periods of economic uncertainty or recession, manufacturers often delay or cancel capital-intensive projects like automation upgrades to preserve cash flow. This cycle of ups and downs is a constant risk to market stability because when companies spend less money, it directly affects new system orders and can cause projects to be delayed. Therefore, the overall health and confidence of the global manufacturing industry closely influences the market's growth.

Covid-19 Impact:

The pandemic initially disrupted the discrete automation market through severe supply chain interruptions and manufacturing shutdowns, stalling project deployments. However, it ultimately acted as a catalyst by exposing the vulnerabilities of reliant human labor. Post-lockdown, the urgent need for operational resilience and social distancing protocols accelerated the adoption of automation. These developments led to a surge in demand for robotics and automated systems as companies sought to de-risk their operations, ensuring business continuity against future disruptions and driving a robust market recovery.

The programmable logic controllers (PLC) segment is expected to be the largest during the forecast period

The programmable logic controllers (PLC) segment is expected to account for the largest market share during the forecast period. The programmable logic controllers (PLC) segment is expected to account for the largest market share during the forecast period. PLCs form the foundational control backbone of most discrete automation systems, governing machinery on factory floors across countless industries. Their enduring dominance is attributed to proven reliability, robustness in harsh industrial environments, and a vast installed base that necessitates continuous replacement and upgrades. The ongoing modernization of aging industrial infrastructure in developed economies and new factory deployments in developing regions ensure consistent demand.

The services segment is expected to have the highest CAGR during the forecast period

Over the forecast period, the services segment is predicted to witness the highest growth rate, driven by the escalating complexity of automation systems. As companies integrate advanced robotics and IoT-enabled solutions, the need for specialized expertise in system integration, consulting, and maintenance intensifies. Moreover, the shift towards predictive maintenance and connected factory ecosystems creates a sustained demand for ongoing support and optimization services. This growth highlights a change in the market where the focus is more on the knowledge and ongoing help needed to keep these advanced systems running smoothly.

Region with largest share:

During the forecast period, the Asia Pacific region is expected to hold the largest market share, anchored by its position as the global manufacturing hub, with China, Japan, and South Korea at the forefront. The region benefits from massive industrial output, strong government initiatives promoting industrial automation, such as "Made in China 2025," and significant investments in upgrading manufacturing capabilities. The large number of car, electronics, and machinery manufacturers in the area creates a strong need for discrete automation solutions, which helps maintain the region's leading position in the global market.

Region with highest CAGR:

Over the forecast period, the Asia Pacific region is anticipated to exhibit the highest CAGR, fueled by the rapid industrialization of emerging economies like India, Vietnam, and Thailand. These countries are actively attracting manufacturing investments, leading to the establishment of new, modern factories equipped with advanced automation. Additionally, rising labor costs in the region are compelling manufacturers to automate in order to sustain competitiveness. This combination of greenfield investments and the pressing need for operational efficiency creates a powerful growth engine, propelling the region's CAGR ahead of other mature markets.

Key players in the market

Some of the key players in Discrete Automation Market include Siemens AG, ABB Ltd., Schneider Electric SE, Rockwell Automation, Inc., Mitsubishi Electric Corporation, Honeywell International Inc., Emerson Electric Co., Omron Corporation, Yokogawa Electric Corporation, FANUC Corporation, Yaskawa Electric Corporation, Bosch Rexroth AG, Delta Electronics, Inc., Beckhoff Automation GmbH & Co. KG, Keyence Corporation, Fuji Electric Co., Ltd., Parker Hannifin Corporation, and General Electric Company.

Key Developments:

In October 2025, Rockwell Automation launched its new ControlLogix(R) 5590 controller, designed for modern discrete, motion and robotics applications across manufacturing.

In May 2025, Siemens is announcing an expansion of its industrial AI offerings with advanced AI agents designed to work seamlessly across its established Industrial Copilot ecosystem. This new technology represents a fundamental shift from AI assistants that respond to queries towards truly autonomous agents that proactively execute entire processes without human intervention. Siemens' new AI agent architecture features a sophisticated orchestrator. Like a craftsman, it deploys a toolbox of specialized agents to solve complex tasks across the entire industrial value chain.

In March 2025, Siemens introduced advanced AI agents for industrial automation under its Industrial Copilot ecosystem, enabling proactive execution of processes in discrete industries.

Types Covered:

Programmable Logic Controllers (PLC)
Manufacturing Execution Systems (MES)
Product Lifecycle Management (PLM)
Distributed Control Systems (DCS)
Other Types

Components Covered:

Hardware
Software
Services

Applications Covered:

Assembly Line Automation
Material Handling and Logistics Automation
Inspection and Quality Control
Packaging and Palletizing
Testing and Measurement

End Users Covered:

Automotive
Electronics and Semiconductor
Aerospace and Defense
Machinery Manufacturing
Food & Beverage
Logistics and Warehousing
Medical Devices and Pharmaceuticals
Consumer Goods and Packaging
Textile
Other End Users

Regions Covered:

North America
- US
- Canada
- Mexico
Europe
- Germany
- UK
- Italy
- France
- Spain
- Rest of Europe
Asia Pacific
- Japan
- China
- India
- Australia
- New Zealand
- South Korea
- Rest of Asia Pacific
South America
- Argentina
- Brazil
- Chile
- Rest of South America
Middle East & Africa
- Saudi Arabia
- UAE
- Qatar
- South Africa
- Rest of Middle East & Africa

What our report offers:

Market share assessments for the regional and country-level segments
Strategic recommendations for the new entrants
Covers Market data for the years 2024, 2025, 2026, 2028, and 2032
Market Trends (Drivers, Constraints, Opportunities, Threats, Challenges, Investment Opportunities, and recommendations)
Strategic recommendations in key business segments based on the market estimations
Competitive landscaping mapping the key common trends
Company profiling with detailed strategies, financials, and recent developments
Supply chain trends mapping the latest technological advancements

Free Customization Offerings:

All the customers of this report will be entitled to receive one of the following free customization options:

Company Profiling
- Comprehensive profiling of additional market players (up to 3)
- SWOT Analysis of key players (up to 3)
Regional Segmentation
- Market estimations, Forecasts and CAGR of any prominent country as per the client's interest (Note: Depends on feasibility check)
Competitive Benchmarking
- Benchmarking of key players based on product portfolio, geographical presence, and strategic alliances

1 Executive Summary

2 Preface

2.1 Abstract
2.2 Stake Holders
2.3 Research Scope
2.4 Research Methodology
- 2.4.1 Data Mining
- 2.4.2 Data Analysis
- 2.4.3 Data Validation
- 2.4.4 Research Approach
2.5 Research Sources
- 2.5.1 Primary Research Sources
- 2.5.2 Secondary Research Sources
- 2.5.3 Assumptions

3 Market Trend Analysis

3.1 Introduction
3.2 Drivers
3.3 Restraints
3.4 Opportunities
3.5 Threats
3.6 Application Analysis
3.7 End User Analysis
3.8 Emerging Markets
3.9 Impact of Covid-19

4 Porters Five Force Analysis

4.1 Bargaining power of suppliers
4.2 Bargaining power of buyers
4.3 Threat of substitutes
4.4 Threat of new entrants
4.5 Competitive rivalry

5 Global Discrete Automation Market, By Type

5.1 Introduction
5.2 Programmable Logic Controllers (PLC)
- 5.2.1 Modular PLC
- 5.2.2 Compact PLC
- 5.2.3 Rack-Mounted PLC
5.3 Manufacturing Execution Systems (MES)
5.4 Product Lifecycle Management (PLM)
5.5 Distributed Control Systems (DCS)
5.6 Other Types

6 Global Discrete Automation Market, By Component

6.1 Introduction
6.2 Hardware
- 6.2.1 Industrial Robots
- 6.2.2 Sensors and Vision Systems
- 6.2.3 Motors and Drives
- 6.2.4 Control Valves and Actuators
- 6.2.5 Communication and Networking Devices
6.3 Software
- 6.3.1 Supervisory Control and Data Acquisition (SCADA)
- 6.3.2 Human-Machine Interface (HMI)
- 6.3.3 Industrial Internet of Things (IIoT) Platforms
6.4 Services
- 6.4.1 Professional Services
- 6.4.2 Managed Services

7 Global Discrete Automation Market, By Application

7.1 Introduction
7.2 Assembly Line Automation
7.3 Material Handling and Logistics Automation
7.4 Inspection and Quality Control
7.5 Packaging and Palletizing
7.6 Testing and Measurement

8 Global Discrete Automation Market, By End User

8.1 Introduction
8.2 Automotive
8.3 Electronics and Semiconductor
8.4 Aerospace and Defense
8.5 Machinery Manufacturing
8.6 Food & Beverage
8.7 Logistics and Warehousing
8.8 Medical Devices and Pharmaceuticals
8.9 Consumer Goods and Packaging
8.10 Textile
8.11 Other End Users

9 Global Discrete Automation Market, By Geography

9.1 Introduction
9.2 North America
- 9.2.1 US
- 9.2.2 Canada
- 9.2.3 Mexico
9.3 Europe
- 9.3.1 Germany
- 9.3.2 UK
- 9.3.3 Italy
- 9.3.4 France
- 9.3.5 Spain
- 9.3.6 Rest of Europe
9.4 Asia Pacific
- 9.4.1 Japan
- 9.4.2 China
- 9.4.3 India
- 9.4.4 Australia
- 9.4.5 New Zealand
- 9.4.6 South Korea
- 9.4.7 Rest of Asia Pacific
9.5 South America
- 9.5.1 Argentina
- 9.5.2 Brazil
- 9.5.3 Chile
- 9.5.4 Rest of South America
9.6 Middle East & Africa
- 9.6.1 Saudi Arabia
- 9.6.2 UAE
- 9.6.3 Qatar
- 9.6.4 South Africa
- 9.6.5 Rest of Middle East & Africa

10 Key Developments

10.1 Agreements, Partnerships, Collaborations and Joint Ventures
10.2 Acquisitions & Mergers
10.3 New Product Launch
10.4 Expansions
10.5 Other Key Strategies

11 Company Profiling

11.1 Siemens AG
11.2 ABB Ltd.
11.3 Schneider Electric SE
11.4 Rockwell Automation, Inc.
11.5 Mitsubishi Electric Corporation
11.6 Honeywell International Inc.
11.7 Emerson Electric Co.
11.8 Omron Corporation
11.9 Yokogawa Electric Corporation
11.10 FANUC Corporation
11.11 Yaskawa Electric Corporation
11.12 Bosch Rexroth AG
11.13 Delta Electronics, Inc.
11.14 Beckhoff Automation GmbH & Co. KG
11.15 Keyence Corporation
11.16 Fuji Electric Co., Ltd.
11.17 Parker Hannifin Corporation
11.18 General Electric Company

簡介目錄圖表

List of Tables

1 Global Discrete Automation Market Outlook, By Region (2024-2032) ($MN)
2 Global Discrete Automation Market Outlook, By Type (2024-2032) ($MN)
3 Global Discrete Automation Market Outlook, By Programmable Logic Controllers (PLC) (2024-2032) ($MN)
4 Global Discrete Automation Market Outlook, By Modular PLC (2024-2032) ($MN)
5 Global Discrete Automation Market Outlook, By Compact PLC (2024-2032) ($MN)
6 Global Discrete Automation Market Outlook, By Rack-Mounted PLC (2024-2032) ($MN)
7 Global Discrete Automation Market Outlook, By Manufacturing Execution Systems (MES) (2024-2032) ($MN)
8 Global Discrete Automation Market Outlook, By Product Lifecycle Management (PLM) (2024-2032) ($MN)
9 Global Discrete Automation Market Outlook, By Distributed Control Systems (DCS) (2024-2032) ($MN)
10 Global Discrete Automation Market Outlook, By Other Types (2024-2032) ($MN)
11 Global Discrete Automation Market Outlook, By Component (2024-2032) ($MN)
12 Global Discrete Automation Market Outlook, By Hardware (2024-2032) ($MN)
13 Global Discrete Automation Market Outlook, By Industrial Robots (2024-2032) ($MN)
14 Global Discrete Automation Market Outlook, By Sensors and Vision Systems (2024-2032) ($MN)
15 Global Discrete Automation Market Outlook, By Motors and Drives (2024-2032) ($MN)
16 Global Discrete Automation Market Outlook, By Control Valves and Actuators (2024-2032) ($MN)
17 Global Discrete Automation Market Outlook, By Communication and Networking Devices (2024-2032) ($MN)
18 Global Discrete Automation Market Outlook, By Software (2024-2032) ($MN)
19 Global Discrete Automation Market Outlook, By Supervisory Control and Data Acquisition (SCADA) (2024-2032) ($MN)
20 Global Discrete Automation Market Outlook, By Human-Machine Interface (HMI) (2024-2032) ($MN)
21 Global Discrete Automation Market Outlook, By Industrial Internet of Things (IIoT) Platforms (2024-2032) ($MN)
22 Global Discrete Automation Market Outlook, By Services (2024-2032) ($MN)
23 Global Discrete Automation Market Outlook, By Professional Services (2024-2032) ($MN)
24 Global Discrete Automation Market Outlook, By Managed Services (2024-2032) ($MN)
25 Global Discrete Automation Market Outlook, By Application (2024-2032) ($MN)
26 Global Discrete Automation Market Outlook, By Assembly Line Automation (2024-2032) ($MN)
27 Global Discrete Automation Market Outlook, By Material Handling and Logistics Automation (2024-2032) ($MN)
28 Global Discrete Automation Market Outlook, By Inspection and Quality Control (2024-2032) ($MN)
29 Global Discrete Automation Market Outlook, By Packaging and Palletizing (2024-2032) ($MN)
30 Global Discrete Automation Market Outlook, By Testing and Measurement (2024-2032) ($MN)
31 Global Discrete Automation Market Outlook, By End User (2024-2032) ($MN)
32 Global Discrete Automation Market Outlook, By Automotive (2024-2032) ($MN)
33 Global Discrete Automation Market Outlook, By Electronics and Semiconductor (2024-2032) ($MN)
34 Global Discrete Automation Market Outlook, By Aerospace and Defense (2024-2032) ($MN)
35 Global Discrete Automation Market Outlook, By Machinery Manufacturing (2024-2032) ($MN)
36 Global Discrete Automation Market Outlook, By Food & Beverage (2024-2032) ($MN)
37 Global Discrete Automation Market Outlook, By Logistics and Warehousing (2024-2032) ($MN)
38 Global Discrete Automation Market Outlook, By Medical Devices and Pharmaceuticals (2024-2032) ($MN)
39 Global Discrete Automation Market Outlook, By Consumer Goods and Packaging (2024-2032) ($MN)
40 Global Discrete Automation Market Outlook, By Textile (2024-2032) ($MN)
41 Global Discrete Automation Market Outlook, By Other End Users (2024-2032) ($MN)