市場調查報告書
商品編碼
1401952
到 2030 年冷鐓和冷沖模具市場預測:按類型、材料、最終用戶和地區分類的全球分析Cold Heading and Cold Punching Mold Market Forecasts to 2030 - Global Analysis By Type (Extrusion Die, Bending Mold, Flat Die, Heading Die, Carbide Inserts amd Other Types), Material, End User and By Geography |
根據 Stratistics MRC 的數據,全球冷鐓和冷沖模具市場在預測期內將以 6.6% 的複合年成長率成長。
冷鐓用於生產金屬零件,特別是螺栓、螺絲和釘子等緊固件。冷鐓模具,也稱為晶粒,是一種由硬質合金或硬化鋼製成的裝置,透過壓縮而不使用熱量來形成金屬。與冷鐓類似,冷沖壓在金屬板或薄板上形成形狀或孔。冷沖壓模具是此過程中使用的工具,旨在在不使用熱量的情況下切割、剪切和成型金屬。
改善材料特性
冷加工往往會細化金屬的結晶結構,從而增強材料的機械性能,例如提高韌性和抗疲勞性。模具材料的較高硬度有助於防止在冷鐓和沖壓製程中典型的高壓和重複衝擊下變形和損壞。其結果是模具完整性更好,生產的零件更一致。這是促進市場成長的主要因素。
複雜的設計
冷成型技術可以限制複雜的形狀和裝飾。與鑄造或機械加工等其他製造流程相比,製造複雜精密的零件很困難。然而,製造用於沖壓和冷鐓的模具需要精密工程。由於其設計複雜,需要許多小零件,因此製造和維護成本也很高。這些點限制了市場的擴大。
高生產力
提高模具材料品質的好處是降低廢品率、減少模具維護停機時間以及提高生產穩定性,從而提高生產率。這些步驟通常是自動化的,因此可以快速生產零件,從而提高製造效率並減少生產時間。這是市場拓展的主要因素。
維護成本高
需要定期維護、修理或更換以保持功能和耐用性。在開發冷鐓或沖壓模具時,模具成本會增加。此外,生產這些模具可能需要費力且專門的設置,進一步增加了營運成本。因此,這些問題阻礙了市場的拓展。
在 COVID-19 爆發期間,整個民航部門被迫關閉,幾乎沒有辦法提前做好計劃。此外,許多工業設施暫時停止營運,以遵守停工和物理隔離規定。疫情爆發前,儘管飛機製造企業大量訂單,但航太產業無論是生產或服務都取得了長足發展。因此,疫情對冷成型和冷鐓產業的負面影響只是暫時的。
預計不銹鋼產業在預測期內將是最大的
預計不銹鋼細分市場在預測期內將成為最大的細分市場。由於其強度和硬度,不銹鋼需要特殊的模具來承受成型所需的壓力和磨損。不銹鋼模具耐用、精確,且必須由能夠承受金屬磨損的材料製成。
預計汽車業在預測期內複合年成長率最高
預計汽車業在預測期內複合年成長率最高。收緊法律規章和改變排放法規是推動電動車需求的主要因素。推動該產業發展的另一個因素是消費者越來越傾向於避免購買排放氣體高於電動車的引擎的汽車。這些步驟透過在環境溫度下形成金屬零件而無需使用熱量,有助於保持材料的品質和完整性。
預計北美在預測期內將佔據最大的市場佔有率。冷鐓和冷沖模具在製造過程中用於形成金屬零件。這些模具在航太、建築和汽車等各個領域都至關重要。為了滿足多樣化的工業需求,該領域的許多公司都專注於製造和生產這些模具。
預計亞太地區在預測期內將維持最高的複合年成長率。該地區的製造商擅長製造這些模具,因為該地區歷史悠久,精通精密工程和金屬加工。由於訓練有素的工人、技術發展和強大的工業基礎設施的存在,冷鐓和冷沖模具製造變得越來越普及。
According to Stratistics MRC, the Global Cold Heading and Cold Punching Mold Market is growing at a CAGR of 6.6 % during the forecast period. The method of cold heading is used to manufacture metal components, most often fasteners like bolts, screws, and nails. The cold heading mold, also referred to as a die, is a device composed of carbide or hardened steel that molds metal by compression without the use of heat. Similar to cold heading, cold punching entails punching forms or holes into a metal plate or sheet. A cold punching mold is a tool used in this process that is intended to cut, shear, or shape metal without the use of heat.
Improved material properties
Cold working tends to align the grain structure of metals, which enhance the material's mechanical properties, such as increased toughness and fatigue resistance. Higher hardness in mold materials prevent deformation or damage when subjected to the high pressures and repetitive impacts typical in cold heading or punching operations. This results in better tool integrity and consistency in the manufactured parts. This is the major factor improving the growth of the market.
Complexity in design
The intricacy of forms and decorations that may be accomplished may be restricted by cold forming techniques. Making complex or finely detailed pieces is more difficult than with other production processes like casting or machining. However, precision engineering is needed to create the molds used in punching and cold heading. They are costly to produce and maintain because to their sophisticated design, which calls for many little parts. These are the aspects that are limiting the market's expansion.
High production rates
Reduced rejection rates, less downtime for mold maintenance, and more consistent production are all benefits of improved mold material qualities that lead to higher productivity. Because these procedures are frequently automated, components may be produced quickly, increasing manufacturing efficiency and cutting down on production time. This is the main factor propelling the market's expansion.
High maintenance cost
Regular maintenance, repairs, or even replacements are necessary to maintain them functioning and durable, which might raise the cost of manufacturing overall. Tooling expenses up front are high when developing molds for cold heading and punching. Operational costs are further increased by the possibility of labor-intensive and specialized specialist setup for these molds during manufacturing. Therefore, these issues are impeding the market's expansion.
The entire commercial aviation sector was forced to halt operations during the COVID-19 epidemic, with few means of planning ahead. Additionally, a number of industrial facilities were temporarily shut down in order to comply with regulatory regulations pertaining to lockout and physical separation. Before the epidemic, the aerospace sector was seeing substantial development in terms of both production and services, despite large backlogs from aircraft manufacturers. As a result, the pandemic's detrimental impacts on the cold forming and cold heading industries were only felt temporarily.
The stainless steel segment is expected to be the largest during the forecast period
The stainless steel segment is expected to be the largest during the forecast period. Because of its strength and hardness, stainless steel needs specific molds that can handle the pressure and wear required in shaping it. Stainless steel molds must be constructed from materials that are durable, precise, and able to withstand the metal's abrasiveness.
The automotive segment is expected to have the highest CAGR during the forecast period
The automotive segment is expected to have the highest CAGR during the forecast period. Tighter laws and changing emission standards are the main factors driving the demand for electric vehicles. Customers' growing inclination to forego buying automobiles with engines that emit more emissions than electric ones is another factor propelling the industry. These procedures assist preserve the qualities and integrity of the material by shaping metal components at ambient temperature without the use of heat.
North America is projected to hold the largest market share during the forecast period. Molds for cold heading and cold punching are used in manufacturing operations to shape metal components. These molds are essential in a variety of sectors, including aerospace, construction, and automotive. To satisfy diverse industrial demands, a number of businesses in this area focus on creating and producing these molds.
Asia Pacific is projected to hold the highest CAGR over the forecast period. Because of the region's lengthy history and proficiency in precise engineering and metalworking, manufacturers in this area are skilled in creating these molds. Cold heading and cold punching mold production has become increasingly popular because to the availability of trained workers, technical developments, and a strong industrial infrastructure.
Some of the key players in Cold Heading and Cold Punching Mold market include National Machinery, Aida Engineering, Carlo Salvi, Harbin Rainbow Technology, Tanisaka Iron Works, Nakashimada Engineering Works, Waterbury Farrel, Sacma Group, Nakashimada, WCS Industries, Abbott Interfast, Arai Parts, Benchmark Fasteners, Inc. and National Machinery.
In November 2023, Misumi Group Inc. launched a new feature of sheet metal welding. Among various parts processing, the lead time for welded parts procurement tends to be long.