機器狀態監測市場規模、佔有率、成長分析（按監測方法、按產品、按部署類型、按監測類型、按機器類型、按行業垂直和按地區）- 行業預測 2025-2032

2023 年全球機器狀態監測市場規模為 31.9 億美元，預計將從 2024 年的 34.4 億美元成長到 2032 年的 62.7 億美元，預測期內（2025-2032 年）的複合年成長率為 7.8%。

在工業 4.0 原則的推動下，機器狀態監測市場預計將在預測期內大幅擴張，該原則強調減少人工參與並提高預測性維護的自動化程度。透過利用即時數據處理和高級分析，企業可以提高業務效率並最佳化設備性能。這一新形勢為傳統製造業以外的創新預測性維護開闢了可能性。此外，行業領導者最近的進展，例如 Doble 工程公司推出的 Calisto 電纜監控解決方案，顯示了他們致力於提高設備可靠性、降低營運成本和提供即時健康評估的承諾。人們對機器狀態監測的認知不斷提高，預計將為市場創造新的商機。

目錄

介紹

• 調查目的
• 研究範圍
• 定義

調查方法

• 資訊採購
• 二次資料和一次資料方法
• 市場規模預測
• 市場假設與限制

執行摘要

• 全球市場展望
• 供需趨勢分析
• 細分機會分析

市場動態與展望

• 市場概覽
• 市場規模
• 市場動態
  • 促進因素和機會
  • 限制與挑戰
• 波特的分析

關鍵市場考察

• 關鍵成功因素
• 競爭程度
• 主要投資機會
• 市場生態系統
• 市場吸引力指數（2024年）
• PESTEL分析
• 總體經濟指標
• 價值鏈分析
• 定價分析
• 案例研究
• 技術進步
• 監管格局

機器狀態監測市場規模（按監測方法和複合年成長率） (2025-2032)

• 市場概覽
• 振動監測
• 超音波監測
• 熱成像（紅外線監測）
• 油液分析和潤滑監測
• 聲波發射監測
• 馬達電流分析（MCA）
• 腐蝕監測
• 壓力監測

機器狀態監測市場規模（按產品類型和複合年成長率） (2025-2032)

• 市場概覽
• 硬體
  • 振動感測器
  • 紅外線感測器
  • 超音波檢測器
  • 腐蝕探頭
  • 油分析套件
  • 馬達分析儀
• 軟體
  • 預測性維護軟體
  • 數據分析平台
  • 雲端基礎的監控解決方案
• 服務
  • 安裝和整合
  • 培訓和諮詢
  • 遠端監控和診斷服務
  • 維護和支援

機器狀態監測市場規模（按部署類型和複合年成長率）（2025-2032）

• 市場概覽
• 本地
• 雲端基礎
• 邊緣運算解決方案

機器狀態監測市場規模（按監測類型和複合年成長率）（2025-2032）

• 市場概覽
• 可攜式/手持式監控
• 線上/持續監控

機器狀態監測市場規模（按機器類型和複合年成長率）（2025-2032）

• 市場概覽
• 旋轉設備
• 固定設備
• 電氣設備

機器狀態監測市場規模（依產業垂直分類）及複合年成長率（2025-2032）

• 市場概覽
• 石油和天然氣
• 發電
• 航太/國防
• 汽車與運輸
• 金屬與礦業
• 飲食
• 化工/石化
• 其他

機器狀態監測市場規模（按地區）及複合年成長率（2025-2032）

• 北美洲
  • 美國
  • 加拿大
• 歐洲
  • 德國
  • 西班牙
  • 法國
  • 英國
  • 義大利
  • 其他歐洲國家地區
• 亞太地區
  • 中國
  • 印度
  • 日本
  • 韓國
  • 其他亞太地區
• 拉丁美洲
  • 巴西
  • 其他拉丁美洲
• 中東和非洲
  • 海灣合作理事會國家
  • 南非
  • 其他中東和非洲地區

競爭資訊

• 前五大公司對比
• 主要企業市場定位（2024年）
• 主要市場參與者所採取的策略
• 近期市場趨勢
• 公司市場佔有率分析（2024年）
• 主要企業簡介
  • 公司詳情
  • 產品系列分析
  • 公司分部佔有率分析
  • 收益與前一年同期比較對比（2022-2024 年）

主要企業簡介

• General Electric（GE）（USA）
• Emerson Electric Co.（USA）
• SKF AB（Sweden）
• Rockwell Automation Inc.（USA）
• Meggitt PLC（UK）
• FLIR Systems Inc.（USA）
• Fluke Corporation（USA）
• Nippon Avionics Co., Ltd.（Japan）
• Thermo Fisher Scientific Inc.（USA）
• PerkinElmer Inc.（USA）
• AMETEK Inc.（USA）
• Spectro Scientific（USA）
• Parker Hannifin Corp.（USA）
• Gastops Ltd.（Canada）
• Honeywell International Inc.（USA）
• National Instruments Corporation（USA）
• Siemens AG（Germany）
• Schneider Electric（France）
• ABB Ltd.（Switzerland）

結論和建議

Global Machine Condition Monitoring Market size was valued at USD 3.19 billion in 2023 and is poised to grow from USD 3.44 billion in 2024 to USD 6.27 billion by 2032, growing at a CAGR of 7.8% during the forecast period (2025-2032).

The market for machine condition monitoring is set to expand significantly during the forecast period, driven by the principles of Industry 4.0, which emphasizes reduced human involvement and increased automation in predictive maintenance. By leveraging real-time data processing and advanced analytics, organizations can enhance operational efficiency and optimize equipment performance. This emerging landscape presents opportunities for innovative predictive management beyond traditional manufacturing sectors, as machine condition monitoring systems provide valuable insights into equipment health, enabling proactive scheduling of repairs to prevent breakdowns. Furthermore, recent advancements from industry leaders, such as Doble Engineering Company's launch of the Calisto cable monitoring solution, demonstrate the commitment to improving equipment reliability, reducing operational costs, and offering real-time health assessments. This growing awareness of machine status monitoring is anticipated to create new business opportunities in the market.

Top-down and bottom-up approaches were used to estimate and validate the size of the Global Machine Condition Monitoring market and to estimate the size of various other dependent submarkets. The research methodology used to estimate the market size includes the following details: The key players in the market were identified through secondary research, and their market shares in the respective regions were determined through primary and secondary research. This entire procedure includes the study of the annual and financial reports of the top market players and extensive interviews for key insights from industry leaders such as CEOs, VPs, directors, and marketing executives. All percentage shares split, and breakdowns were determined using secondary sources and verified through Primary sources. All possible parameters that affect the markets covered in this research study have been accounted for, viewed in extensive detail, verified through primary research, and analyzed to get the final quantitative and qualitative data.

Global Machine Condition Monitoring Market Segments Analysis

Global Machine Condition Monitoring Market is segmented by Monitoring Technique, Offering, Deployment Type, Monitoring Type, Machine Type, Industry Vertical and region. Based on Monitoring Technique, the market is segmented into Vibration Monitoring, Ultrasound Monitoring, Thermography (Infrared Monitoring), Oil Analysis & Lubrication Monitoring, Acoustic Emission Monitoring, Motor Current Analysis (MCA), Corrosion Monitoring and Pressure Monitoring. Based on Offering, the market is segmented into Hardware, Software and Services. Based on Deployment Type, the market is segmented into On-Premise, Cloud-Based and Edge Computing Solutions. Based on Monitoring Type, the market is segmented into Portable/Handheld Monitoring and Online/Continuous Monitoring. Based on Machine Type, the market is segmented into Rotating Equipment, Fixed Equipment and Electrical Equipment. Based on Industry Vertical, the market is segmented into Oil & Gas, Power Generation, Aerospace & Defense, Automotive & Transportation, Metals & Mining, Food & Beverage, Chemical & Petrochemical and Others. Based on region, the market is segmented into North America, Europe, Asia Pacific, Latin America and Middle East & Africa.

Driver of the Global Machine Condition Monitoring Market

The Global Machine Condition Monitoring market is significantly propelled by advancements in IoT and AI technologies, resulting in a transformation in the way machine monitoring is conducted. IoT sensors continuously gather vast amounts of data from equipment, enabling real-time performance and health assessments. This influx of information allows AI algorithms to identify trends and anomalies, facilitating the development of predictive maintenance strategies that reduce the risk of unexpected machine failures. Consequently, organizations can leverage actionable insights for informed decision-making, enhancing operational efficiency, lowering maintenance expenses, and increasing the reliability of equipment. As companies recognize the value of condition monitoring systems, investment in these technologies is expected to grow exponentially.

Restraints in the Global Machine Condition Monitoring Market

Despite the numerous benefits that machine condition monitoring offers, small and medium-sized enterprises (SMEs) often face challenges in affording the initial setup costs. The expenses associated with advanced sensors, data processing software, and the integration of these systems into existing operations can be significant. Additionally, ongoing costs such as personnel training and system maintenance further contribute to the financial burden. This financial barrier can deter companies from implementing these technologies, particularly when faced with prolonged return on investment periods. As a result, many organizations may delay or even forgo the adoption of sophisticated monitoring systems altogether.

Market Trends of the Global Machine Condition Monitoring Market

The Global Machine Condition Monitoring market is experiencing a significant shift towards predictive maintenance strategies, driven by the growing reliance on advanced data analytics. Businesses are increasingly leveraging real-time data from machine sensors to identify potential equipment failures before they occur, reducing costly downtime and enhancing operational efficiency. The rise of innovative technologies enabling sophisticated data analysis and modeling is propelling this trend forward. As organizations recognize the substantial benefits of proactive maintenance, such as minimized disruption and optimized maintenance schedules, the adoption of predictive maintenance solutions is expected to escalate, solidifying their position in the market and transforming maintenance practices across various industries.

Table of Contents

Introduction

• Objectives of the Study
• Scope of the Report
• Definitions

Research Methodology

• Information Procurement
• Secondary & Primary Data Methods
• Market Size Estimation
• Market Assumptions & Limitations

Executive Summary

• Global Market Outlook
• Supply & Demand Trend Analysis
• Segmental Opportunity Analysis

Market Dynamics & Outlook

• Market Overview
• Market Size
• Market Dynamics
  • Drivers & Opportunities
  • Restraints & Challenges
• Porters Analysis
  • Competitive rivalry
  • Threat of substitute
  • Bargaining power of buyers
  • Threat of new entrants
  • Bargaining power of suppliers

Key Market Insights

• Key Success Factors
• Degree of Competition
• Top Investment Pockets
• Market Ecosystem
• Market Attractiveness Index, 2024
• PESTEL Analysis
• Macro-Economic Indicators
• Value Chain Analysis
• Pricing Analysis
• Case Studies
• Technology Advancement
• Regulatory Landscape

Global Machine Condition Monitoring Market Size by Monitoring Technique & CAGR (2025-2032)

• Market Overview
• Vibration Monitoring
• Ultrasound Monitoring
• Thermography (Infrared Monitoring)
• Oil Analysis & Lubrication Monitoring
• Acoustic Emission Monitoring
• Motor Current Analysis (MCA)
• Corrosion Monitoring
• Pressure Monitoring

Global Machine Condition Monitoring Market Size by Offering & CAGR (2025-2032)

• Market Overview
• Hardware
  • Vibration Sensors
  • Infrared Sensors
  • Ultrasonic Detectors
  • Corrosion Probes
  • Oil Analysis Kits
  • Motor Analyzers
• Software
  • Predictive Maintenance Software
  • Data Analytics Platforms
  • Cloud-based Monitoring Solutions
• Services
  • Installation & Integration
  • Training & Consulting
  • Remote Monitoring & Diagnostic Services
  • Maintenance & Support

Global Machine Condition Monitoring Market Size by Deployment Type & CAGR (2025-2032)

• Market Overview
• On-Premise
• Cloud-Based
• Edge Computing Solutions

Global Machine Condition Monitoring Market Size by Monitoring Type & CAGR (2025-2032)

• Market Overview
• Portable/Handheld Monitoring
• Online/Continuous Monitoring

Global Machine Condition Monitoring Market Size by Machine Type & CAGR (2025-2032)

• Market Overview
• Rotating Equipment
• Fixed Equipment
• Electrical Equipment

Global Machine Condition Monitoring Market Size by Industry Vertical & CAGR (2025-2032)

• Market Overview
• Oil & Gas
• Power Generation
• Aerospace & Defense
• Automotive & Transportation
• Metals & Mining
• Food & Beverage
• Chemical & Petrochemical
• Others

Global Machine Condition Monitoring Market Size & CAGR (2025-2032)

• North America (Monitoring Technique, Offering, Deployment Type, Monitoring Type, Machine Type, Industry Vertical)
  • US
  • Canada
• Europe (Monitoring Technique, Offering, Deployment Type, Monitoring Type, Machine Type, Industry Vertical)
  • Germany
  • Spain
  • France
  • UK
  • Italy
  • Rest of Europe
• Asia Pacific (Monitoring Technique, Offering, Deployment Type, Monitoring Type, Machine Type, Industry Vertical)
  • China
  • India
  • Japan
  • South Korea
  • Rest of Asia-Pacific
• Latin America (Monitoring Technique, Offering, Deployment Type, Monitoring Type, Machine Type, Industry Vertical)
  • Brazil
  • Rest of Latin America
• Middle East & Africa (Monitoring Technique, Offering, Deployment Type, Monitoring Type, Machine Type, Industry Vertical)
  • GCC Countries
  • South Africa
  • Rest of Middle East & Africa

Competitive Intelligence

• Top 5 Player Comparison
• Market Positioning of Key Players, 2024
• Strategies Adopted by Key Market Players
• Recent Developments in the Market
• Company Market Share Analysis, 2024
• Company Profiles of All Key Players
  • Company Details
  • Product Portfolio Analysis
  • Company's Segmental Share Analysis
  • Revenue Y-O-Y Comparison (2022-2024)

Key Company Profiles

• General Electric (GE) (USA)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Emerson Electric Co. (USA)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• SKF AB (Sweden)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Rockwell Automation Inc. (USA)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Meggitt PLC (UK)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• FLIR Systems Inc. (USA)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Fluke Corporation (USA)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Nippon Avionics Co., Ltd. (Japan)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Thermo Fisher Scientific Inc. (USA)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• PerkinElmer Inc. (USA)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• AMETEK Inc. (USA)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Spectro Scientific (USA)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Parker Hannifin Corp. (USA)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Gastops Ltd. (Canada)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Honeywell International Inc. (USA)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• National Instruments Corporation (USA)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Siemens AG (Germany)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Schneider Electric (France)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• ABB Ltd. (Switzerland)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments

Conclusion & Recommendations