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市場調查報告書
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1851316

北美:人機介面市場佔有率分析、產業趨勢、統計數據和成長預測(2025-2030 年)

North America Human Machine Interface - Market Share Analysis, Industry Trends & Statistics, Growth Forecasts (2025 - 2030)

出版日期: | 出版商: Mordor Intelligence | 英文 120 Pages | 商品交期: 2-3個工作天內

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簡介目錄

北美:預計到 2025 年,人機介面市場規模將達到 622.1 億美元,到 2030 年將達到 857.2 億美元,年複合成長率為 6.62%。

北美:人機介面市場-IMG1

該地區向工業4.0轉型、私有5G網路部署以及更嚴格的OSHA-NIST網實整合法規的推進,正在推動市場需求,並迫使製造商用安全、以數據為中心的系統取代傳統的操作面板。現代工廠期望人機介面(HMI)不僅能夠傳達機器狀態,還能將即時生產資料流傳輸到雲端進行分析,這項期望正在改變離散製造和流程製造業的籌資策略。儘管半導體供不應求和OT-IT整合人才匱乏構成了短期限制因素,但包括電動車電池超級工廠在內的新產能擴張仍在持續支撐著未來多年的計劃儲備。因此,能夠整合硬體、軟體和安全功能的供應商正在北美人機介面市場獲得競爭優勢。

北美:人機介面市場趨勢與洞察

美國離散製造業中工業4.0的日益普及推動了對互聯機器介面的需求

如今,汽車、電子和包裝產品線的工廠經理們正在推行單一資料架構策略,將PLC邏輯、MES事務和品質分析整合到一個統一的人機介面(HMI)平台下。西門子的Industrial Copilot榮獲2025年赫爾墨斯獎,它融合了生成式人工智慧技術,在縮短工程時間的同時,提高了程式碼的健壯性。福特在其路易斯維爾組裝廠整合了軟體定義的SIMATIC自動化工作站,使生產單元的重新配置時間從數天縮短至數小時。一家中型契約製造製造商的類似部署標誌著人機介面結構正在轉變,從固定功能面板轉向可擴展的、以軟體為中心的HMI,從而支援預測性維護和能源最佳化。這些升級直接擴大了北美人機介面市場的潛在用戶群。

美國職業安全與健康管理局 (OSHA) 和美國國家標準與技術研究院 (NIST) 的網實整合物理合規性要求推動人機介面 (HMI) 升級

監管機構現在將不安全的HMI視為安全隱患。美國職業安全與健康管理局(OSHA)引用了NIST SP 800-82標準,並敦促製藥和化學企業加固遠端網路基地台並實施多因素身份驗證。美國網路安全與基礎設施安全局(CISA)在2024年的建議中指出,廣泛部署的操作員工作站存在SQL注入漏洞,促使企業棄用不再受支援的版本。違規的成本超過了現代化改造預算,資金正被重新分配到加密通訊協定和基於角色的存取控制方面。為符合IEC 62443標準的面板提供預認證的供應商報告稱,其在北美的人機介面市場實現了高於平均水平的成長。

傳統人機介面通訊協定存在安全漏洞

CISA 的 2025 年漏洞目錄重點指出了 Modbus-TCP 和 DNP3 協議的漏洞,這些漏洞可能允許在未打補丁的設備上執行遠端程式碼,從而加強了對工廠營運技術 (OT) 風險的板級審查。由於許多北美工廠仍依賴「空氣間隙」的假象,新揭露的漏洞正在加速老舊配電盤的更換計畫。然而,棕地線路的複雜性以及需要分階段停機維護,延緩了全面過渡的進程。

細分市場分析

可程式邏輯控制器(PLC)市場規模將在2024年達到174.2億美元,佔總支出的28%。製造執行系統(MES)平台雖然規模較小,但到2030年將以每年9.5%的速度成長,反映出市場正朝著閉合迴路品質控制和即時成本會計的方向發展。供應商正在將運動分析、安全分析和邊緣分析整合到新一代PLC中,縮小機櫃尺寸,同時擴大企業雲端的資料吞吐量。電子產業的早期採用者在將PLC標籤整合到MES儀錶板後,廢品率降低了12%以上。儘管監控與資料收集系統(SCADA)和分散式控制系統(DCS)解決方案在流程工業中仍然佔據主導地位,但隨著財務長們優先考慮將資本支出轉化為營運支出的訂閱模式,雲端託管的人機介面(HMI)軟體正在超越永久授權模式。這種技術融合使它們能夠互通而不相互競食,從而在北美人機介面市場的各個層面維持持續成長。

如今,越來越多的計劃將產品生命週期管理 (PLM) 資料與操作介面連接起來,以便工程變更能夠立即反映在生產車間。一家汽車原始設備製造商 (OEM) 表示,當 CAD 版本自動更新到人機介面 (HMI) 工作指令時,工程變更的部署時間縮短了兩天。基於 TSN 的開放原始碼OPC UA 協議已成為一種流行的通訊協定,可將客製化中間件的成本降低 18%。總而言之,這些進展表明,製造商不再僅僅根據面板數量來評判北美人機介面市場,而是關注其將數據轉化為可執行的財務成果的能力。

觸控螢幕面板憑藉其成熟的IP65防護等級和通用備件生態系統,到2024年將佔據北美人機介面市場26%的佔有率。然而,隨著5G私有網路的成熟,行動和穿戴式介面預計將以9.1%的複合年成長率成長。航太組裝廠的早期部署表明,透過使用支援AR功能的智慧眼鏡(該眼鏡可將扭力規格和公差疊加顯示),檢驗員可以核准速度。工業用電腦現在配備了NVIDIA GPU,使視覺應用程式可以直接在設備上運行,無需單獨的伺服器。小鍵盤人機介面在易爆環境和需要戴手套操作的場合仍然適用,觸覺確認功能可以防止誤觸。語音控制的人機介面正在逐步應用於金屬成型生產線,因為背景噪音仍然是一個障礙。

中央控制面板管理安全連鎖裝置,操作人員則攜帶平板電腦進行非關鍵性調整。由此形成的介面網路透過冗餘機制提高了運作。如果某個控制面板發生故障,可以透過經過認證的行動裝置來恢復線路。此配置擴大了採購範圍,提升了各設備系列網路安全認證的認可度,並增強了北美人機介面市場中各供應商之間的差異化優勢。

北美:人機介面市場按技術(可程式邏輯控制器、SCADA 等)、組件(通訊模組、控制設備等)、介面(觸控螢幕、小鍵盤等)、終端用戶產業(汽車、石油天然氣等)和國家(美國、加拿大)進行細分。市場規模和預測以美元計價。

其他福利:

  • Excel格式的市場預測(ME)表
  • 3個月的分析師支持

目錄

第1章 引言

  • 研究假設和市場定義
  • 調查範圍

第2章調查方法

第3章執行摘要

第4章 市場情勢

  • 市場概覽
  • 市場促進因素
    • 美國離散製造業中工業4.0的日益普及推動了對互聯機器介面的需求
    • 美國職業安全與網實整合合規性要求推動人機介面 (HMI) 升級
    • 美國墨西哥灣沿岸和亞伯達油砂老舊製程裝置的維修
    • 部署專用 5G 網路,以實現智慧工廠中的即時人機交互
    • 多語言勞動力需求加速了雙語人機介面面板的普及
    • 北美電動車電池超級工廠的擴張需要先進的介面解決方案
  • 市場限制
    • 傳統人機介面通訊協定的漏洞引發網路安全擔憂
    • OT-IT整合人才短缺問題日益嚴重,部署計畫延期。
    • 半導體供應中斷導致控制器和顯示器前置作業時間延長
    • FDA高昂的檢驗費用阻礙了製藥廠經常進行升級改造。
  • 價值/供應鏈分析
  • 監理與技術展望
  • 波特五力分析
    • 供應商的議價能力
    • 買方的議價能力
    • 新進入者的威脅
    • 替代品的威脅
    • 競爭對手之間的競爭
  • 投資分析(智慧製造介面的資本投資趨勢)

第5章 市場規模與成長預測

  • 透過技術
    • 可程式邏輯控制器(PLC)
    • 監控與數據採集(SCADA)
    • 企業資源規劃(ERP)
    • 分散式控制系統(DCS)
    • 人機介面(HMI)軟體
    • 產品生命週期管理(PLM)
    • 製造執行系統(MES)
    • 其他技術
  • 按介面類型
    • 觸控螢幕操作面板
    • 工業用電腦(面板和機殼)
    • 小鍵盤/功能鍵人機介面
    • 行動和穿戴式人機介面
    • 支援語音和擴增實境的人機交互
  • 按組件
    • 通訊部門
    • 控制設備
    • 機器視覺系統
    • 機器人
    • 感應器
    • 其他部分
  • 按最終用戶行業分類
    • 石油和天然氣
    • 化工/石油化工
    • 製藥
    • 飲食
    • 金屬和採礦
    • 其他行業
  • 按國家/地區
    • 美國
    • 加拿大

第6章 競爭情勢

  • 市場集中度
  • 策略趨勢
  • 市佔率分析
  • 公司簡介
    • ABB Ltd.
    • Emerson Electric Company
    • Fanuc Corporation
    • General Electric Company
    • Honeywell International Inc.
    • Mitsubishi Electric Corporation
    • Robert Bosch GmbH
    • Rockwell Automation Inc.
    • Schneider Electric SE
    • Siemens AG
    • Texas Instruments Incorporated
    • Yokogawa Electric Corporation
    • Omron Corporation
    • Advantech Co., Ltd.
    • Beijer Electronics Group
    • Red Lion Controls(Spectris plc)
    • Maple Systems Inc.
    • BandR Industrial Automation GmbH(ABB Group)
    • Phoenix Contact GmbH and Co. KG
    • Keyence Corporation
    • Parker Hannifin Corporation
    • Eaton Corporation plc
    • Lenze SE

第7章 市場機會與未來展望

簡介目錄
Product Code: 49121

The North America human machine interface market reached USD 62.21 billion in 2025 and is forecast to touch USD 85.72 billion by 2030, advancing at a 6.62% CAGR.

North America Human Machine Interface - Market - IMG1

Demand scales with the region's push toward Industry 4.0, private 5G roll-outs, and stricter OSHA-NIST cyber-physical rules that force manufacturers to replace legacy operator panels with secure, data-centric systems. Modern plants now expect an HMI to stream real-time production data into cloud analytics rather than simply relay machine status, and this expectation is changing procurement strategies across discrete and process industries. Semiconductor shortages and the lack of OT-IT integration talent form a near-term drag, yet fresh capacity build-outs-especially EV battery gigafactories-continue to anchor multi-year project pipelines. Consequently, vendors that blend hardware, software, and cybersecurity functions occupy a premium competitive position in the North America human machine interface market.

North America Human Machine Interface Market Trends and Insights

Increasing Industry 4.0 adoption in U.S. discrete manufacturing driving demand for connected machine interfaces

Plant managers in automotive, electronics, and packaged-goods lines now pursue single data fabric strategies that unify PLC logic, MES transactions, and quality analytics under one HMI umbrella. Siemens' Industrial Copilot, honored with the 2025 Hermes Award, embeds generative AI that cuts engineering hours while boosting code robustness. Ford integrated the software-defined SIMATIC Automation Workstation across Louisville assembly to reconfigure production cells within hours, not days. Similar deployments across mid-sized contract manufacturers indicate a structural shift from fixed-function panels to scalable, software-centric HMIs that support predictive maintenance and energy optimization. These upgrades directly enlarge the addressable base of the North America human machine interface market.

OSHA and NIST cyber-physical compliance mandates boosting HMI upgrades

Regulators now treat unsecured HMIs as safety risks. OSHA citations reference NIST SP 800-82 controls, compelling pharmaceutical and chemical operators to harden remote-access points and implement multi-factor authentication. CISA advisories in 2024 flagged SQL injection flaws in widely deployed operator stations, pushing firms to retire unsupported versions. The cost of non-compliance dwarfs modernization budgets, shunting capital toward encrypted protocols and role-based access. Vendors that pre-certify panels to IEC 62443 standards report above-market growth across the North America human machine interface market.

Persistent vulnerabilities in legacy HMI communication protocols

CISA's 2025 catalog highlights modbus-TCP and DNP3 weaknesses that permit remote code execution on unpatched terminals, intensifying board-level scrutiny of plant OT risk. Because many North American facilities still rely on air-gap illusions, each newly disclosed exploit accelerates plans to replace aging panels. However, complexity of brown-field wiring, combined with the need to stage line outages, slows full migration.

Other drivers and restraints analyzed in the detailed report include:

  1. Retrofitting aging process plants in U.S. Gulf Coast and Alberta oil sands
  2. Deployment of private 5G networks enabling real-time HMI in smart factories
  3. Acute shortage of OT-IT integration talent inflating implementation timelines

For complete list of drivers and restraints, kindly check the Table Of Contents.

Segment Analysis

The North America human machine interface market size for Programmable Logic Controllers stood at USD 17.42 billion in 2024 and retained a 28% share of total spending. MES platforms, although smaller, will grow 9.5% annually to 2030, reflecting a pivot toward closed-loop quality and real-time costing. Vendors integrate motion, safety, and edge analytics into new PLC generations, compressing cabinet footprint while expanding data throughput to enterprise clouds. Early adopters in electronics witness scrap reductions above 12% after unifying PLC tags with MES dashboards. While SCADA and DCS solutions maintain strongholds in process industries, cloud-hosted HMI software outsells perpetual licenses as CFOs prioritize subscription models that convert capex to opex. This technology convergence keeps technologies interoperating rather than cannibalizing, sustaining incremental growth in every layer of the North America human machine interface market.

A growing subset of projects now marries PLM data with operator interfaces so that engineering changes flow instantly to the shop floor. Automotive OEMs cite reductions of two days per engineering change roll-out when CAD revisions automatically populate HMI work instructions. Open-source OPC UA over TSN gains traction as common protocol, trimming custom middleware costs by 18%. Collectively, these advances underline how manufacturers judge the North America human machine interface market not simply on panel counts but on the capacity to convert data into actionable financial outcomes.

Touch-screen panels preserved 26% of the North America human machine interface market in 2024 due to their proven IP-65 housings and universal spare-parts ecosystems. Yet mobile and wearable interfaces will compound 9.1% per year as private 5G matures. Early roll-outs at aerospace assembly plants indicate 30% faster first-piece approvals when inspectors use AR-enabled smart glasses that overlay torque specs and tolerances. Industrial PCs now ship with NVIDIA GPUs, letting vision apps run directly on-device and eliminating separate servers. Keypad models stay relevant in explosive or gloved-hand zones, where tactile affirmations prevent mis-clicks. Voice-controlled HMIs inch forward, although background noise remains a barrier in metal-forming lines.

Hybrid deployments become common: a central panel governs safety interlocks while operators carry tablets for non-critical adjustments. The resulting interface mesh boosts uptime through redundancy; if a panel fails, the line can still be jogged from a certified mobile unit. Such configurations widen procurement scope and elevate the profile of cybersecurity certifications that span device families, reinforcing vendor differentiation across the North America human machine interface market.

The North America Human Machine Interface Market is Segmented by Technology (Programmable Logic Controller, SCADA and More), Component (Communication Segment, Control Device and More), Interface (Touchscreen, Keypad and More), End-User Industry (Automotive, Oil and Gas and More), and Country (United States, Canada). Market Size and Forecasts are Provided in USD.

List of Companies Covered in this Report:

  1. ABB Ltd.
  2. Emerson Electric Company
  3. Fanuc Corporation
  4. General Electric Company
  5. Honeywell International Inc.
  6. Mitsubishi Electric Corporation
  7. Robert Bosch GmbH
  8. Rockwell Automation Inc.
  9. Schneider Electric SE
  10. Siemens AG
  11. Texas Instruments Incorporated
  12. Yokogawa Electric Corporation
  13. Omron Corporation
  14. Advantech Co., Ltd.
  15. Beijer Electronics Group
  16. Red Lion Controls (Spectris plc)
  17. Maple Systems Inc.
  18. BandR Industrial Automation GmbH (ABB Group)
  19. Phoenix Contact GmbH and Co. KG
  20. Keyence Corporation
  21. Parker Hannifin Corporation
  22. Eaton Corporation plc
  23. Lenze SE

Additional Benefits:

  • The market estimate (ME) sheet in Excel format
  • 3 months of analyst support

TABLE OF CONTENTS

1 INTRODUCTION

  • 1.1 Study Assumptions and Market Definition
  • 1.2 Scope of the Study

2 RESEARCH METHODOLOGY

3 EXECUTIVE SUMMARY

4 MARKET LANDSCAPE

  • 4.1 Market Overview
  • 4.2 Market Drivers
    • 4.2.1 Increasing Industry 4.0 adoption in U.S. discrete manufacturing driving demand for connected machine interfaces
    • 4.2.2 OSHA and NIST cyber-physical compliance mandates boosting HMI upgrades
    • 4.2.3 Retrofitting ageing process plants in U.S. Gulf Coast and Alberta oil sands
    • 4.2.4 Deployment of private 5G networks enabling real-time HMI in smart factories
    • 4.2.5 Multilingual workforce requirements accelerating bilingual HMI panel adoption
    • 4.2.6 Expansion of North American EV battery gigafactories requiring advanced interface solutions
  • 4.3 Market Restraints
    • 4.3.1 Persistent vulnerabilities in legacy HMI communication protocols raising cybersecurity concerns
    • 4.3.2 Acute shortage of OT-IT integration talent inflating implementation timelines
    • 4.3.3 Semiconductor supply disruptions causing controller and display lead-time spikes
    • 4.3.4 Stringent FDA re-validation costs discouraging frequent upgrades in pharma plants
  • 4.4 Value / Supply-Chain Analysis
  • 4.5 Regulatory and Technological Outlook
  • 4.6 Porter's Five Forces Analysis
    • 4.6.1 Bargaining Power of Suppliers
    • 4.6.2 Bargaining Power of Buyers
    • 4.6.3 Threat of New Entrants
    • 4.6.4 Threat of Substitutes
    • 4.6.5 Intensity of Competitive Rivalry
  • 4.7 Investment Analysis (Capital Expenditure Trends in Smart Manufacturing Interfaces)

5 MARKET SIZE AND GROWTH FORECASTS (VALUE)

  • 5.1 By Technology
    • 5.1.1 Programmable Logic Controller (PLC)
    • 5.1.2 Supervisory Control and Data Acquisition (SCADA)
    • 5.1.3 Enterprise Resource Planning (ERP)
    • 5.1.4 Distributed Control System (DCS)
    • 5.1.5 Human Machine Interface (HMI) Software
    • 5.1.6 Product Lifecycle Management (PLM)
    • 5.1.7 Manufacturing Execution System (MES)
    • 5.1.8 Other Technologies
  • 5.2 By Interface Type
    • 5.2.1 Touch-Screen Operator Panels
    • 5.2.2 Industrial PCs (Panel and Box)
    • 5.2.3 Keypad / Function-Key HMIs
    • 5.2.4 Mobile and Wearable HMIs
    • 5.2.5 Voice- and AR-Enabled HMIs
  • 5.3 By Component
    • 5.3.1 Communication Segment
    • 5.3.2 Control Device
    • 5.3.3 Machine Vision Systems
    • 5.3.4 Robotics
    • 5.3.5 Sensors
    • 5.3.6 Other Components
  • 5.4 By End-User Industry
    • 5.4.1 Automotive
    • 5.4.2 Oil and Gas
    • 5.4.3 Chemical and Petrochemical
    • 5.4.4 Pharmaceutical
    • 5.4.5 Food and Beverage
    • 5.4.6 Metals and Mining
    • 5.4.7 Other Industries
  • 5.5 By Country
    • 5.5.1 United States
    • 5.5.2 Canada

6 COMPETITIVE LANDSCAPE

  • 6.1 Market Concentration
  • 6.2 Strategic Moves
  • 6.3 Market Share Analysis
  • 6.4 Company Profiles (includes Global level Overview, Market level overview, Core Segments, Financials as available, Strategic Information, Market Rank/Share for key companies, Products and Services, and Recent Developments)
    • 6.4.1 ABB Ltd.
    • 6.4.2 Emerson Electric Company
    • 6.4.3 Fanuc Corporation
    • 6.4.4 General Electric Company
    • 6.4.5 Honeywell International Inc.
    • 6.4.6 Mitsubishi Electric Corporation
    • 6.4.7 Robert Bosch GmbH
    • 6.4.8 Rockwell Automation Inc.
    • 6.4.9 Schneider Electric SE
    • 6.4.10 Siemens AG
    • 6.4.11 Texas Instruments Incorporated
    • 6.4.12 Yokogawa Electric Corporation
    • 6.4.13 Omron Corporation
    • 6.4.14 Advantech Co., Ltd.
    • 6.4.15 Beijer Electronics Group
    • 6.4.16 Red Lion Controls (Spectris plc)
    • 6.4.17 Maple Systems Inc.
    • 6.4.18 BandR Industrial Automation GmbH (ABB Group)
    • 6.4.19 Phoenix Contact GmbH and Co. KG
    • 6.4.20 Keyence Corporation
    • 6.4.21 Parker Hannifin Corporation
    • 6.4.22 Eaton Corporation plc
    • 6.4.23 Lenze SE

7 MARKET OPPORTUNITIES AND FUTURE OUTLOOK

  • 7.1 White-space and Unmet-Need Assessment