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市場調查報告書
商品編碼
1842501

工業無線感測器:市場佔有率分析、行業趨勢、統計數據和成長預測(2025-2030)

Industrial Wireless Sensor - Market Share Analysis, Industry Trends & Statistics, Growth Forecasts (2025 - 2030)

出版日期: | 出版商: Mordor Intelligence | 英文 121 Pages | 商品交期: 2-3個工作天內

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簡介目錄

預計工業無線感測器市場規模到 2025 年將達到 79.6 億美元,到 2030 年將達到 151.4 億美元,複合年成長率為 13.72%。

工業無線感測器市場-IMG1

這種擴展表明,數位化、邊緣運算和低功耗廣域網路正在推動無線感先導計畫從試點計畫邁向核心營運基礎設施。晶片組價格下降降低了整體擁有成本,通訊協定創新降低了整合風險,使工業無線感測器市場成為全球資產密集型產業極具吸引力的投資重點。供應商不斷改進網路安全和電池獨立設計,從而能夠在以前無法進入的區域進行監控,並釋放數據主導的維護策略。這種勢頭正在加速平台融合,感測器、閘道器和分析技術將融合在一起,創建整合的邊緣到雲端架構,從而縮短決策週期並提升資產價值。

全球工業無線感測器市場趨勢與洞察

邊緣到雲端分析需求激增

工業營運商現在只需將提取的洞察資訊(而非原始數據)傳輸到企業平台,從而減少了頻寬負擔和延遲。諸如TDK等公司生產的內建AI演算法的超小型感測器可在本地運行機器學習程序,從而將傳輸負載減少高達90%。私有5G網路與邊緣伺服器結合,可實現亞毫秒級的運動控制響應速度,此里程碑將工業無線感測器市場拓展至閉合迴路自動化領域。據報告,部署邊緣到雲端框架的工廠得益於即時異常檢測,生產率提高了20%至25%。此功能透過降低計算能耗來符合永續性目標,並支援提前數天偵測到故障的預測性維護策略。

棕地工廠的改裝與數位化

透過在運作設備中添加無線節點,傳統設施可以避免中斷性重新佈線成本。 ISA 數據顯示,使用無線儀器的改裝專案比有線改造計劃的投資回收期縮短 60%。歐洲化學品製造商正在泵浦和壓縮機上安裝振動節點,以延長其使用壽命並滿足嚴格的排放法規。在危險區域,由於電纜更換或添加需要防爆導管,無線特性極具吸引力,這使得無線感測器成為低風險的合規途徑。隨著棕地開發速度超過新建速度,預計未來十年整個工業無線感測器市場的改裝活動將保持兩位數的銷售成長。

射頻噪音工業環境中的可靠性問題

變頻驅動器、焊接線和電源轉換器會產生電磁干擾,導致某些工廠的資料包成功率低於 90% 的可靠性閾值。營運商轉而使用冗餘網路,或將安全關鍵環路恢復為有線鏈路。網狀拓撲、跳頻和先進的天線可以減輕干擾,但會增加成本和複雜性。金屬和汽車工廠仍然普遍存在干擾,因此營運商在核准無線技術進行即時控制之前,會進行嚴格的合格測試。

報告中分析的其他促進因素和限制因素

  1. 低功耗廣域(LPWA)晶片組價格崩壞
  2. 轉向預測性維護服務模式
  3. 以 OT 為中心的網路安全人才稀缺

細分分析

到2024年,壓力設備將佔據工業無線感測器市場佔有率的27%。持續的壓力追蹤可以避免致命的洩漏,滿足嚴格的監管審核,在佈線穿過I類1區成本過高的情況下,加速無線維修是合理的。隨著預測性維護從早期試點發展成為企業級標準,推動在旋轉資產上安裝多感測器,振動節點將以19.4%的複合年成長率成長最快。

溫度、流量和氣體類別將確保其在環境和品管的廣泛應用,而濕度和液位單元則滿足食品、製藥和罐式儲存領域中一些小眾但日益成長的監管要求。成像和生物感測技術尚處於起步階段,但它們展現了邊緣人工智慧將如何在未來十年擴展工業無線感測器產業的感測模式。工業買家青睞模組化外形規格和本質安全外殼,可將安裝工作量減少高達 40%。供應商目前正在整合邊緣分析技術來對警報嚴重程度進行排序,從而減少誤報和維護工單。

Wi-Fi 保持了 45.2% 的市場佔有率,這得益於其在企業網路中的普及以及與IT安全管理的契合。工廠通常在控制室和室內製程區域部署 Wi-Fi,這些區域的頻寬能夠支援高解析度視訊和進階分析串流。然而,LPWAN 24.7% 的複合年成長率表明,市場偏好轉向公里級覆蓋和多年的電池壽命,這對於礦山和管道通道至關重要。

WirelessHART 可涵蓋現有的 HART 環路,使石化工廠能夠保護數十年的資本投資。 ISA100.11a 儘管工程成本高昂,但仍適用於確定性控制情境。藍牙和 Zigbee 適用於短距離行動工作者和建築自動化用例。 5G NR 工業切片將在超低延遲運動控制領域首次亮相,但生態系統的成熟度將決定其應用速度。

區域分析

2024年,北美將維持34.8%的收入佔有率,這得益於龐大的石油管線、頁岩資產以及正在進行工業4.0維修的現有棕地工廠。美國政策刺激了私有5G網路的發展,而聯邦政府對數位基礎設施的稅收獎勵措施也加速了5G網路的普及。加拿大礦商正在數千平方公里的範圍內部署LoRaWAN,以監控自動駕駛運輸車輛;而墨西哥的加工廠則正在使用無線節點,以增強近岸外包協議下產品的可追溯性。

預計亞太地區將以14.2%的複合年成長率位居榜首,到2029年將超過北美。中國的目標是到2027年建成1萬家全互聯工廠,這將需要數百萬個感測器來提升流程、環境和預測能力。本地原始設備製造商正在提供成本最佳化的低功耗廣域網路(LPWAN)設備,降低二級製造商的進入門檻。日本汽車製造商和電子巨頭正在利用邊緣感測器來完善其即時生產(JIT)工作流程,以便及早發現品質變化。

隨著工業4.0政策和歐盟綠色交易鼓勵工廠審核其能源和排放,歐洲正穩步成長。德國製程工廠正在將WirelessHART與OPC UA閘道器整合,以實現整體可視性。北歐風能和太陽能發電場正在其渦輪機上安裝振動和應變感測器,以防止在惡劣氣候負載下發生機械故障。北歐大陸實施嚴格的網路安全指令,推動了對IEC 62443認證設備的需求。

其他福利:

  • Excel 格式的市場預測 (ME) 表
  • 3個月的分析師支持

目錄

第1章 引言

  • 調查結果
  • 調查前提
  • 調查範圍

第2章調查方法

第3章執行摘要

第4章 市場狀況

  • 市場概況
  • 市場促進因素
    • 邊緣到雲端分析需求激增
    • 棕地工廠的改裝與數位化
    • 低功耗廣域(LPWA)通訊價格下降
    • 轉向預測性維護服務模式
    • 網路安全感測器到雲端閘道器的普及(IEC 62443)
    • 強制脫碳困難產業
  • 市場限制
    • 射頻噪音工業環境中的可靠性問題
    • 以OT為中心的網路安全人才短缺
    • 大規模部署中的電池壽命更換成本
    • 通訊協定生態系統碎片化,標準化過程緩慢
  • 價值/供應鏈分析
  • 監管狀況
  • 技術展望
  • 五力分析
    • 供應商的議價能力
    • 買方的議價能力
    • 新進入者的威脅
    • 替代品的威脅
    • 競爭對手之間的競爭強度

第5章市場規模及成長預測

  • 依產品類型
    • 溫度感測器
    • 壓力感測器
    • 流量感測器
    • 氣體感測器
    • 濕度感測器
    • 振動感測器
    • 液位感測器
    • 影像感測器
    • 生物感測器
    • 其他產品類型
  • 按通訊協定
    • WirelessHART
    • ISA100.11a
    • Wi-Fi
    • Bluetooth/BLE
    • Zigbee
    • 6LoWPAN/Thread
    • 低功耗廣域網路 (LoRa、Sigfox)
    • 5G NR(Rel-17 工業版)
  • 按電源
    • 電池供電
    • 能源採集
    • 有線閘道器
  • 按最終用戶產業
    • 製造業
      • 飲食
      • 化學
      • 製藥
      • 電子和半導體
    • 石油和天然氣
    • 能源和電力
    • 採礦和金屬
    • 醫療機構
    • 智慧建築和基礎設施
    • 其他行業
  • 按地區
    • 北美洲
      • 美國
      • 加拿大
      • 墨西哥
    • 南美洲
      • 巴西
      • 阿根廷
      • 其他南美
    • 歐洲
      • 德國
      • 英國
      • 法國
      • 義大利
      • 西班牙
      • 俄羅斯
      • 其他歐洲國家
    • APAC
      • 中國
      • 日本
      • 印度
      • 韓國
      • 澳洲
      • 亞太地區其他國家
    • 中東和非洲
      • 中東
      • 沙烏地阿拉伯
      • 阿拉伯聯合大公國
      • 土耳其
      • 其他中東地區
      • 非洲
      • 南非
      • 奈及利亞
      • 肯亞
      • 其他非洲國家

第6章 競爭態勢

  • 市場集中度
  • 策略舉措
  • 市佔率分析
  • 公司簡介
    • ABB Ltd.
    • Rockwell Automation Inc.
    • Honeywell International Inc.
    • Siemens AG
    • Schneider Electric SE
    • STMicroelectronics NV
    • Emerson Electric Co.
    • General Electric Co.
    • Texas Instruments Inc.
    • NXP Semiconductors NV
    • BAE Systems plc
    • Yokogawa Electric Corp.
    • Banner Engineering Corp.
    • Phoenix Contact GmbH and Co. KG
    • Advantech Co., Ltd.
    • Cisco Systems, Inc.
    • Analog Devices, Inc.
    • TE Connectivity Ltd.
    • Robert Bosch GmbH(Bosch Sensortec)
    • Sensirion AG
    • Endress+Hauser Group
    • Hitachi Ltd.

第7章 市場機會與未來展望

簡介目錄
Product Code: 66390

The industrial wireless sensors market size generated USD 7.96 billion in 2025 and will reach USD 15.14 billion by 2030, reflecting a 13.72% CAGR.

Industrial Wireless Sensor - Market - IMG1

The expansion signals how digitalization, edge computing, and low-power wide-area networking push wireless sensing from pilot projects into core operational infrastructure. Falling chipset prices lower the total cost of ownership, while protocol innovation reduces integration risk, positioning the industrial wireless sensors market as an attractive investment priority for asset-intensive industries worldwide. Vendors continue to improve cyber-secure, battery-agnostic designs, enabling monitoring in previously inaccessible areas and unlocking data-driven maintenance strategies. This momentum accelerates platform convergence in which sensors, gateways, and analytics merge to create unified edge-to-cloud architectures that shorten decision cycles and raise asset value.

Global Industrial Wireless Sensor Market Trends and Insights

Edge-to-Cloud Analytics Demand Surge

Industrial operators now send only distilled insights instead of raw data to enterprise platforms, easing bandwidth burdens and cutting latency. Ultracompact sensors with embedded AI algorithms from firms such as TDK run machine-learning routines locally, shrinking transmitted payloads by up to 90%. Private 5G networks pair with edge servers to deliver sub-millisecond responsiveness for motion control, a milestone that broadens industrial wireless sensors market applicability into closed-loop automation. Factories deploying edge-to-cloud frameworks report 20-25% productivity gains through real-time anomaly detection. The capability aligns with sustainability goals by reducing compute energy requirements and enables predictive maintenance strategies that detect failures days in advance.

Retrofit Digitalization of Brown-Field Plants

Legacy facilities avoid disruptive rewiring costs by adding wireless nodes to equipment already running at capacity. ISA data show retrofit projects using wireless instrumentation achieve payback periods 60% shorter than wired equivalents. European chemical producers install vibration nodes on pumps and compressors to extend operating life and satisfy strict emission rules. Wireless attributes are compelling in hazardous zones where replacing or adding cables demands explosion-proof conduits, making wireless sensors a low-risk path to compliance. As brownfield estates outnumber new builds, retrofit activity will sustain double-digit volume growth across the industrial wireless sensors market well into the next decade.

Reliability Concerns in RF-Noisy Industrial Sites

Variable-frequency drives, welding lines, and power converters emit electromagnetic interference that degrades packet success rates beyond 90% reliability thresholds in some factories. Operators resort to redundant networks or revert to wired links for safety-critical loops. Mesh topologies, frequency hopping, and advanced antennas mitigate disruptions yet add cost and complexity. As interference remains prevalent in metals and automotive plants, operators apply strict qualification tests before approving wireless for real-time control, a cautionary stance that tempers portions of the industrial wireless sensors market expansion.

Other drivers and restraints analyzed in the detailed report include:

  1. Low-Power Wide-Area (LPWA) Chipset Price Collapse
  2. Shift to Predictive Maintenance Service Models
  3. Scarcity of OT-Centric Cybersecurity Talent

For complete list of drivers and restraints, kindly check the Table Of Contents.

Segment Analysis

Pressure devices secured 27% industrial wireless sensors market share in 2024, reflecting their mandatory use for pipeline integrity and safety across process industries. Continuous pressure tracking avoids catastrophic leaks and satisfies stringent regulatory audits, justifying accelerated wireless retrofits where cabling through Class I Div 1 zones is cost-prohibitive. Vibration nodes grow fastest at 19.4% CAGR as predictive maintenance evolves from early pilots to corporate-wide standards, driving multi-sensor installations on rotating assets.

Temperature, flow, and gas categories secure broad adoption for environmental and quality control, while humidity and level units address niche but rising regulatory mandates in food, pharma, and tank storage. Imaging and biosensing remain nascent yet illustrate how edge AI will broaden sensing modalities within the industrial wireless sensors industry over the coming decade. Industrial buyers favor modular form factors and intrinsically safe housings that slash installation labor by up to 40%. Vendors now embed edge analytics to rank alarm severity, reducing false positives and maintenance tickets.

Wi-Fi retained a 45.2% share due to its ubiquity in enterprise networks and alignment with IT security controls. Plants often deploy Wi-Fi in control rooms and indoor process areas where bandwidth enables high-definition video or advanced analytics streams. Yet LPWAN's 24.7% CAGR indicates shifting preferences toward kilometer-scale coverage with multi-year battery life, critical for mines and pipeline corridors.

WirelessHART stays entrenched in petrochemical sites because it overlays existing HART loops, safeguarding decades of capital investment. ISA100.11a appeals to deterministic control scenarios despite higher engineering expense. Bluetooth and Zigbee service short-range mobile worker and building automation use cases. 5G NR industrial slices debut in ultra-low latency motion control, yet ecosystem maturity will dictate adoption pace.

The Industrial Wireless Sensor Market is Segmented by Product Type (Temperature Sensor, Pressure Sensor, Gas Sensor, and More), Communication Protocol (WirelessHART, ISA100. 11a, and More), Power Source (Battery-Powered, Energy-Harvesting, and More), End-User Industry (Manufacturing, Oil and Gas, Energy and Power, and More) and by Geography. The Market Forecasts are Provided in Terms of Value (USD).

Geography Analysis

North America preserved a 34.8% revenue share in 2024, supported by sprawling oil pipelines, shale assets, and established brown-field factories embracing Industry 4.0 retrofits. U.S. policy spurs private 5G networks, and federal tax incentives for digital infrastructure accelerate deployments. Canadian miners deploy LoRaWAN over thousands of square kilometers to supervise autonomous haulage fleets, while Mexican maquiladoras adopt wireless nodes to enhance production traceability under nearshoring contracts.

Asia Pacific records the fastest 14.2% CAGR and will surpass North America before 2029. China targets 10,000 fully connected factories by 2027, requiring millions of sensors for process, environmental, and predictive functions. Local OEMs offer cost-optimized LPWAN devices, lowering entry barriers for tier-two manufacturers. Japanese automotive and electronics giants refine just-in-time workflows through edge-enabled sensors that spot quality drifts early.

Europe grows steadily as Industrie 4.0 policies and the EU Green Deal compel factories to audit energy and emissions. German process plants integrate WirelessHART with OPC UA gateways for holistic visibility. Nordic wind and solar farms blanket turbines with vibration and strain sensors to pre-empt mechanical faults under harsh climate loads. The continent maintains stringent cybersecurity mandates, elevating demand for IEC 62443-validated devices.

  1. ABB Ltd.
  2. Rockwell Automation Inc.
  3. Honeywell International Inc.
  4. Siemens AG
  5. Schneider Electric SE
  6. STMicroelectronics N.V.
  7. Emerson Electric Co.
  8. General Electric Co.
  9. Texas Instruments Inc.
  10. NXP Semiconductors N.V.
  11. BAE Systems plc
  12. Yokogawa Electric Corp.
  13. Banner Engineering Corp.
  14. Phoenix Contact GmbH and Co. KG
  15. Advantech Co., Ltd.
  16. Cisco Systems, Inc.
  17. Analog Devices, Inc.
  18. TE Connectivity Ltd.
  19. Robert Bosch GmbH (Bosch Sensortec)
  20. Sensirion AG
  21. Endress+Hauser Group
  22. Hitachi Ltd.

Additional Benefits:

  • The market estimate (ME) sheet in Excel format
  • 3 months of analyst support

TABLE OF CONTENTS

1 INTRODUCTION

  • 1.1 Study Deliverables
  • 1.2 Study Assumptions
  • 1.3 Scope of the Study

2 RESEARCH METHODOLOGY

3 EXECUTIVE SUMMARY

4 MARKET LANDSCAPE

  • 4.1 Market Overview
  • 4.2 Market Drivers
    • 4.2.1 Edge-to-Cloud analytics demand surge
    • 4.2.2 Retrofit digitalization of brown-field plants
    • 4.2.3 Low-power wide-area (LPWA) chipset price collapse
    • 4.2.4 Shift to predictive maintenance service-models
    • 4.2.5 Cybersecure sensor-to-cloud gateways (IEC 62443) uptake
    • 4.2.6 Decarbonization mandates in hard-to-abate sectors
  • 4.3 Market Restraints
    • 4.3.1 Reliability concerns in RF-noisy industrial sites
    • 4.3.2 Scarcity of OT-centric cybersecurity talent
    • 4.3.3 Battery-life replacement OPEX in large-scale roll-outs
    • 4.3.4 Fragmented protocol ecosystem slowing standards
  • 4.4 Value / Supply-Chain Analysis
  • 4.5 Regulatory Landscape
  • 4.6 Technological Outlook
  • 4.7 Porter's Five Forces
    • 4.7.1 Bargaining Power of Suppliers
    • 4.7.2 Bargaining Power of Buyers
    • 4.7.3 Threat of New Entrants
    • 4.7.4 Threat of Substitute Products
    • 4.7.5 Intensity of Competitive Rivalry

5 MARKET SIZE AND GROWTH FORECASTS (VALUE)

  • 5.1 By Product Type
    • 5.1.1 Temperature Sensor
    • 5.1.2 Pressure Sensor
    • 5.1.3 Flow Sensor
    • 5.1.4 Gas Sensor
    • 5.1.5 Humidity Sensor
    • 5.1.6 Vibration Sensor
    • 5.1.7 Level Sensor
    • 5.1.8 Imaging Sensor
    • 5.1.9 Biosensor
    • 5.1.10 Other Product Types
  • 5.2 By Communication Protocol
    • 5.2.1 WirelessHART
    • 5.2.2 ISA100.11a
    • 5.2.3 Wi-Fi
    • 5.2.4 Bluetooth / BLE
    • 5.2.5 Zigbee
    • 5.2.6 6LoWPAN / Thread
    • 5.2.7 LPWAN (LoRa, Sigfox)
    • 5.2.8 5G NR (Rel-17 Industrial)
  • 5.3 By Power Source
    • 5.3.1 Battery-Powered
    • 5.3.2 Energy-Harvesting
    • 5.3.3 Wired-Powered Gateways
  • 5.4 By End-user Industry
    • 5.4.1 Manufacturing
      • 5.4.1.1 Automotive
      • 5.4.1.2 Food and Beverage
      • 5.4.1.3 Chemicals
      • 5.4.1.4 Pharmaceuticals
      • 5.4.1.5 Electronics and Semiconductor
    • 5.4.2 Oil and Gas
    • 5.4.3 Energy and Power
    • 5.4.4 Mining and Metals
    • 5.4.5 Healthcare Facilities
    • 5.4.6 Smart Buildings and Infrastructure
    • 5.4.7 Other Industries
  • 5.5 By Geography
    • 5.5.1 North America
      • 5.5.1.1 United States
      • 5.5.1.2 Canada
      • 5.5.1.3 Mexico
    • 5.5.2 South America
      • 5.5.2.1 Brazil
      • 5.5.2.2 Argentina
      • 5.5.2.3 Rest of South America
    • 5.5.3 Europe
      • 5.5.3.1 Germany
      • 5.5.3.2 United Kingdom
      • 5.5.3.3 France
      • 5.5.3.4 Italy
      • 5.5.3.5 Spain
      • 5.5.3.6 Russia
      • 5.5.3.7 Rest of Europe
    • 5.5.4 APAC
      • 5.5.4.1 China
      • 5.5.4.2 Japan
      • 5.5.4.3 India
      • 5.5.4.4 South Korea
      • 5.5.4.5 Australia
      • 5.5.4.6 Rest of APAC
    • 5.5.5 Middle East and Africa
      • 5.5.5.1 Middle East
      • 5.5.5.1.1 Saudi Arabia
      • 5.5.5.1.2 United Arab Emirates
      • 5.5.5.1.3 Turkey
      • 5.5.5.1.4 Rest of Middle East
      • 5.5.5.2 Africa
      • 5.5.5.2.1 South Africa
      • 5.5.5.2.2 Nigeria
      • 5.5.5.2.3 Kenya
      • 5.5.5.2.4 Rest of Africa

6 COMPETITIVE LANDSCAPE

  • 6.1 Market Concentration
  • 6.2 Strategic Moves
  • 6.3 Market Share Analysis
  • 6.4 Company Profiles (includes Global level Overview, Market level overview, Core Segments, Financials as available, Strategic Information, Market Rank/Share, Products and Services, Recent Developments)
    • 6.4.1 ABB Ltd.
    • 6.4.2 Rockwell Automation Inc.
    • 6.4.3 Honeywell International Inc.
    • 6.4.4 Siemens AG
    • 6.4.5 Schneider Electric SE
    • 6.4.6 STMicroelectronics N.V.
    • 6.4.7 Emerson Electric Co.
    • 6.4.8 General Electric Co.
    • 6.4.9 Texas Instruments Inc.
    • 6.4.10 NXP Semiconductors N.V.
    • 6.4.11 BAE Systems plc
    • 6.4.12 Yokogawa Electric Corp.
    • 6.4.13 Banner Engineering Corp.
    • 6.4.14 Phoenix Contact GmbH and Co. KG
    • 6.4.15 Advantech Co., Ltd.
    • 6.4.16 Cisco Systems, Inc.
    • 6.4.17 Analog Devices, Inc.
    • 6.4.18 TE Connectivity Ltd.
    • 6.4.19 Robert Bosch GmbH (Bosch Sensortec)
    • 6.4.20 Sensirion AG
    • 6.4.21 Endress+Hauser Group
    • 6.4.22 Hitachi Ltd.

7 MARKET OPPORTUNITIES AND FUTURE OUTLOOK

  • 7.1 White-space and Unmet-Need Assessment