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市場調查報告書
商品編碼
1468130
2024-2032 年螺桿幫浦市場報告(按抽氣能力、額定功率、最終用戶和地區)Progressing Cavity Pump Market Report by Pumping Capacity, Power Rating, End User, and Region 2024-2032 |
2023年,全球螺桿IMARC Group市場規模達54億美元。對節能解決方案不斷成長的需求、PCP設計的不斷創新和技術進步,以及廢水處理中擴大採用將污泥從一個處理過程輸送到另一個處理過程,是推動市場的一些關鍵因素。
螺桿泵浦 (PCP) 是一種用於輸送流體或黏性物質的正排量泵浦。它由通常由金屬製成的螺旋形轉子和定子組成,定子是橡膠或彈性體襯裡的管,其中轉子連接到驅動軸。它可以有效地泵送不同黏度的物質,從稀薄液體到高黏度材料。它產生吸力並將流體吸入泵中,無需額外的啟動設備。
目前,石油和天然氣行業的人工採油系統、鑽井作業和油井維護對五氯酚的需求不斷成長,提供了良好的市場前景。除此之外,對環境法規的日益關注以及從具有挑戰性的油藏條件(例如高粘度流體和高含砂量)中提取碳氫化合物的需求,正在為行業投資者創造利潤豐厚的成長機會。此外,現有基礎設施的升級和擴建以及新設施的建設正在推動市場的成長。此外,食品和飲料 (F&B) 行業需要這些泵來處理黏性和剪切敏感流體,這在食品生產和加工中很常見。螺桿泵還提供溫和的產品處理和精確的計量功能,使其適用於各種食品和飲料應用。
對節能解決方案的需求不斷成長
PCP 具有功耗低、容積效率高以及能夠處理不同流體黏度等優點。這些功能使 PCP 成為注重能源的行業的有吸引力的選擇,從而導致其採用率不斷提高,市場不斷成長。它們是正排量泵,每次旋轉時都可以排出固定量的流體,無論壓力如何變化,都能產生恆定的流量,這有助於最佳化能耗。它們以低轉速運行,最大限度地減少泵送流體的剪切力,以保持流體的完整性並防止分解。此外,PCP 因其即使在變化的負載條件下也能保持高效率而聞名。
PCP 的技術進步
PCP 設計的持續創新和技術進步正在提高其效率、可靠性和性能。製造商正在引入先進的 PCP,其具有變頻驅動器、智慧泵系統和耐腐蝕材料等功能,從而增強其功能並提供營運優勢。他們還推出了採用改進材料的 PCP,以最大限度地減少內部洩漏並提高泵浦的容積和機械效率。 PCP 還可以配備感測器和監控系統,以實現即時性能追蹤。這使得操作員能夠監控和最佳化泵浦性能、檢測異常並準確預測維護需求。此外,變頻驅動器 (VFD) 與 PCP 的整合可以精確控制泵速,從而有效調節流量和操作條件。
廢水處理日益受到關注
五氯酚在廢水處理廠中用於將污泥從一種處理流程輸送到另一種處理流程,例如從沉澱池輸送到消化池或脫水裝置。它們也用於脫水應用,以去除污泥中的水,從而減少其體積和重量。這些幫浦用於帶式壓濾機、離心機和其他脫水設備等製程。 PCP 可以準確、可靠地將用於各種目的(例如 pH 調節、混凝或消毒)的化學品添加到廢水流中,確保精確控制和高效混合。
The global progressing cavity pump market size reached US$ 5.4 Billion in 2023. Looking forward, IMARC Group expects the market to reach US$ 7.5 Billion by 2032, exhibiting a growth rate (CAGR) of 3.7% during 2024-2032. The growing demand for energy efficient solutions, continuous innovation and technological advancements in PCP designs, and rising adoption in the wastewater treatment to transport the sludge from one treatment process to another represent some of the key factors driving the market.
A progressing cavity pump (PCP) is a type of positive displacement pump used to move fluid or viscous substances. It consists of a helical-shaped rotor, typically made of metal, and a stator, which is a rubber or elastomer-lined tube, wherein the rotor is connected to a drive shaft. It can efficiently pump substances with varying viscosities, ranging from thin liquids to highly viscous materials. It creates suction and draws fluid into the pump without the need for additional priming equipment.
At present, the growing demand for PCPs in the oil and gas industry for artificial lift systems, drilling operations, and well servicing is offering a favorable market outlook. Besides this, the rising focus on environmental regulations and the need to extract hydrocarbons from challenging reservoir conditions, such as high viscosity fluids and high sand content, are creating lucrative growth opportunities for industry investors. Moreover, upgrades and expansions of existing infrastructure and the construction of new facilities are propelling the growth of the market. In addition, the food and beverage (F&B) industry requires these pumps for handling viscous and shear-sensitive fluids, which are common in the production and processing of food products. Progressing cavity pumps also offer gentle product handling and precise metering capabilities, making them suitable for various food and beverage applications.
Growing demand for energy efficient solutions
PCPs offer advantages, such as low power consumption, high volumetric efficiency, and the ability to handle varying fluid viscosities. These features make PCPs an attractive choice for energy-conscious industries, leading to their increasing adoption and market growth. They are positive displacement pumps that can displace a fixed amount of fluid with each rotation of the pump, resulting in a constant flow rate regardless of changes in pressure, which helps optimize energy consumption. They operate at low rotational speeds, minimizing shear forces on the pumped fluid to maintain the integrity of the fluid and prevent degradation. In addition, PCPs are known for their ability to maintain high efficiency even at varying load conditions.
Technological advancements in PCPs
Continuous innovation and technological advancements in PCP designs are improving their efficiency, reliability, and performance. Manufacturers are introducing advanced PCPs with features like variable frequency drives, smart pumping systems, and corrosion-resistant materials, which enhance their capabilities and offer operational benefits. They are also introducing PCPs with improved material to minimize internal leakage and enhance the volumetric and mechanical efficiency of pumps. PCPs can also be equipped with sensors and monitoring systems to enable real-time performance tracking. This allows operators to monitor and optimize pump performance, detect anomalies, and predict maintenance requirements accurately. In addition, the integration of variable frequency drives (VFDs) with PCPs enables precise control over pump speed, allowing for efficient adjustment of flow rates and operating conditions.
Rising focus on wastewater treatment
PCPs are used in wastewater treatment plants to transport the sludge from one treatment process to another, such as from sedimentation tanks to digesters or dewatering units. They are also used in dewatering applications to remove water from sludge, reducing its volume and weight. These pumps are employed in processes, such as belt filter presses, centrifuges, and other dewatering equipment. PCPs can accurately and reliably add chemicals for various purposes, such as pH adjustment, coagulation, or disinfection, into the wastewater stream, ensuring precise control and efficient mixing.
IMARC Group provides an analysis of the key trends in each segment of the global progressing cavity pump market report, along with forecasts at the global, regional and country levels from 2024-2032. Our report has categorized the market based on pumping capacity, power rating and end user.
Up to 500 GPM
501-1,000 GPM
Above 1,000 GPM
Up to 500 GPM dominate the market
The report has provided a detailed breakup and analysis of the market based on the pumping capacity. This includes up to 500 GPM, 501-1,000 GPM, and above 1,000 GPM. According to the report, up to 500 GPM represented the largest segment due to its ability to handle flow rates of up to 500 GPM. It is suitable for applications requiring large volumes of fluid to be moved efficiently. It is known for its versatility and ability to handle a wide range of fluids, including viscous, abrasive, and shear-sensitive liquids. It can effectively pump fluids with varying viscosities, making it ideal for diverse industries, such as oil and gas, wastewater treatment, food processing, and chemical manufacturing.
Up to 50 HP
51-150 HP
Above 1,50 HP
Up to 50 HP holds the biggest market share
A detailed breakup and analysis of the market based on the power rating has also been provided in the report. This includes up to 50 HP, 51-150 HP, and above 150 HP. According to the report, up to 50 HP accounted for the largest market share.
By increasing the power rating to 50 HP, PCPs can deliver higher flow rates and improved pressure, allowing them to handle more demanding applications. Industries, such as oil and gas, wastewater treatment, mining, and food processing, often require pumps with higher power ratings to meet their operational requirements effectively. This power rating of PCPs enables them to efficiently handle high viscosity, abrasive particles, or corrosive properties fluids, ensuring reliable and consistent performance even under demanding conditions.
Water and Wastewater Management
Oil and Gas
Food and Beverages
Chemicals and Petrochemicals
Others
Water and wastewater management accounts for the majority of the market share
A detailed breakup and analysis of the market based on the end user has also been provided in the report. This includes water and wastewater management, oil and gas, food and beverages, chemicals and petrochemicals, and others. According to the report, water and wastewater management accounted for the largest market share.
PCPs are capable of handling highly viscous fluids, including sludges and wastewater with high solids content. They can efficiently transfer fluids with varying viscosities, making them suitable for a wide range of water and wastewater management processes. They are also used to handle fluids containing solids, such as sand, grit, and sewage sludge. In addition, these pumps generate a smooth, non-pulsating flow, which is beneficial for water and wastewater management processes. The consistent flow helps maintain system stability, prevents pipe damage, and allows for accurate dosing and mixing of chemicals.
North America
United States
Canada
Asia-Pacific
China
Japan
India
South Korea
Australia
Indonesia
Others
Europe
Germany
France
United Kingdom
Italy
Spain
Russia
Others
Latin America
Brazil
Mexico
Others
Middle East and Africa
Asia Pacific exhibits a clear dominance, accounting for the largest market share
The report has also provided a comprehensive analysis of all the major regional markets, which include North America (the United States and Canada); Asia Pacific (China, Japan, India, South Korea, Australia, Indonesia, and others); Europe (Germany, France, the United Kingdom, Italy, Spain, Russia, and others); Latin America (Brazil, Mexico, and others); and the Middle East and Africa. According to the report, Asia Pacific represented the largest market.
Asia Pacific held the biggest market share due to rapid industrialization, which is resulting in the increasing application of PCPs in various industries, such as oil and gas, mining, chemicals, food and beverage (F&B), and wastewater treatment. The growing number of oil and gas reserves, along with the rising investment in their exploration and production activities, is catalyzing the demand for PCPs in the region. Moreover, PCPs are used in construction applications for pumping concrete, slurries, and other viscous materials. The emphasis on infrastructure development in the region is also contributing to the growth of the market.
Established companies in the industry have strong brand recognition, established customer relationships, and a track record of delivering reliable pumping solutions. They also have a competitive advantage in terms of economies of scale, extensive product portfolios, and established distribution networks. Nonetheless, the market is attracting new players who offer innovative technologies, improved efficiency, or competitive pricing. These entrants can disrupt the market by introducing novel designs, materials, or manufacturing techniques. Additionally, evolving industry regulations and standards are creating opportunities for new entrants to address specific compliance requirements. Moreover, to succeed in the progressing cavity pump market, companies are differentiating themselves through factors, such as product quality, reliability, efficiency, after-sales support, and customization capabilities.
ChampionX
Circor International Inc.
Continental Pump Company Inc.
Erich NETZSCH GmbH & Co. Holding KG
Liberty Process Equipment Inc.
Nov Inc.
Nova Rotors Srl
PCM Inc. (Insight Enterprises Inc.)
Pumpenfabrik Wangen GmbH
Schlumberger Limited
Vogelsang GmbH & Co. KG
Weatherford International LLC
Xylem Inc.
ChampionX recently earned the top honors for the third consecutive year in Artificial Lift, Production Chemicals, and Intelligent Sensors and Controls in the 2023 Oilfield Products Customer Satisfaction Survey conducted by EnergyPoint Research.
In June 2023, CIRCOR International, Inc. announced the amended of its definitive merger agreement with affiliates of investment funds managed by KKR at $56.00 per share in cash.
In 2019, Continental Pump Company Inc. offered new metal water pump housing for the automotive aftermarket.