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汽車用聚氨酯泡棉市場－全球產業規模、佔有率、趨勢、機會、預測：按產品、應用、地區和競爭對手分類，2021-2031年

Polyurethane-Based Foams in Automotive Market - Global Industry Size, Share, Trends, Opportunity, and Forecast, Segmented By Product, By Application, By Region & Competition, 2021-2031F

出版日期: 2026年01月19日 | 出版商:

TechSci Research | 英文 185 Pages | 商品交期: 2-3個工作天內

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簡介目錄

全球汽車聚氨酯泡棉市場預計將從 2025 年的 144.9 億美元成長到 2031 年的 183.7 億美元，複合年成長率為 4.03%。

這些泡棉材料由二異氰酸酯和多元醇反應合成，在汽車座椅、結構隔熱材料和隔音領域發揮著至關重要的作用。市場成長的主要驅動力是汽車產業對減重（提高燃油效率和電動車續航里程）的關注，以及對提升車內舒適度的日益成長的需求。例如，美國化學工業協會 (ACC) 在 2024 年的報告中指出，「平均每輛汽車大約使用 85 磅（約 38.5 公斤）聚氨酯泡棉」。

市場概覽
預測期	2027-2031
市場規模：2025年	144.9億美元
市場規模：2031年	183.7億美元
複合年成長率：2026-2031年	4.03%
成長最快的細分市場	靈活形式
最大的市場	亞太地區

儘管存在這些積極因素，但市場仍面臨一個主要障礙：原料價格的波動。由於這些材料依賴原油衍生的原料，原油價格的波動會導致生產成本難以預測。這種不穩定性阻礙了長期規劃，並使製造商難以在競爭激烈的環境中維持穩定的利潤率。

市場促進因素

隨著電動車 (EV) 的迅速普及，聚氨酯泡棉產業正從根本上發生變革，因為汽車製造商優先考慮減輕車重以最佳化續航里程。為了抵消高壓電池組重量的增加，製造商不得不降低座椅系統和結構隔熱材料等其他部件的品質。因此，聚氨酯泡棉正擴大採用先進的低密度配方進行設計，以顯著降低車輛的整體重量，同時保持關鍵的耐久性和隔音性能。國際能源總署 (IEA) 2025 年 1 月的數據也印證了這一趨勢，該報告指出，到 2024 年，電動車將佔全球汽車銷量的 21%，這將迫使製造商使用特殊的輕質泡沫材料來實現能源效率目標。

同時，市場正經歷著向永續、生物基和可回收泡沫配方的重大轉變。在嚴格的環境法規和消費者對綠色出行需求的推動下，供應商正在利用可再生原料開發「智慧」泡沫，並採用閉合迴路技術來減少汽車內裝的碳足跡。領先的零件製造商正積極實踐循環經濟原則；例如，安道拓（Adient）2025年1月發布的2024年永續發展報告強調，與2019年基準值相比，其範圍1和範圍2的溫室氣體排放減少了38%。科思創（Covestro）2025年4月發布的公司新聞稿也反映了這一轉變的規模，該公司預計2024年銷售額將達到142億歐元，這表明市場對永續的高性能聚合物解決方案有著巨大的需求。

市場挑戰

全球汽車用聚氨酯泡棉市場的主要障礙是原物料價格的持續波動，尤其是原油衍生原料。由於二異氰酸酯和多元醇的合成高度依賴石化供應鏈，全球原油價格的不可預測波動會導致製造成本的不穩定性。這種不穩定性為發泡體供應商帶來了複雜的經營環境，往往難以維持穩定的利潤率，也難以與汽車製造商（OEM）簽訂利潤豐厚的長期契約，從而阻礙了擴大產能和創新所需的資本投資。

生產成本的不確定性直接抑制了市場成長動能。 2024年11月，美國化學工業協會（ACC）報告稱，化學品製造商連續第三個季度面臨投入成本和原料成本上漲，顯示該行業將持續面臨上行壓力。這種難以預測的成本環境最終將減緩聚氨酯解決方案在競爭激烈的汽車產業的廣泛應用，迫使製造商優先考慮短期流動性而非長期策略成長。

市場趨勢

將熱失控保護泡棉整合到電動車 (EV) 電池組中正成為與標準減重措施截然不同的重要趨勢。製造商們正將安全性放在首位，並加速採用專為承受極端溫度和防止電池單元間熱傳遞而設計的專用聚氨酯間隙填充材和灌封泡沫。這些尖端材料在發生故障時可作為隔熱屏障，同時在正常運作期間保持高效能電池冷卻所需的導熱性。這些解決方案的工業化規模擴張顯而易見，陶氏化學於 2024 年 5 月宣布將 Voratron 聚氨酯系統的產能提高十倍，這凸顯了電動車產業對電池組裝解決方案的激增需求。

同時，市場正在開發針對電動車獨特頻寬的專用聲學泡沫材料，以應對其獨特的噪音、振動和不平順性 (NVH) 挑戰。隨著內燃機的淘汰，高頻馬達噪音和道路噪音日益凸顯，供應商正在開發具有特定孔隙結構的可調聚氨酯泡棉，以降低這些獨特的頻率範圍。這種轉變需要高性能的聲學解決方案，在不影響空間利用率的前提下，最佳化車廂靜謐性。這項策略的經濟效益是可以量化的。 Autonom 於 2025 年 3 月發布的 2024 會計年度年度報告顯示，其以該地貨幣計算的收入成長了 4.2%。這項業績主要歸功於該公司在提供創新聲學管理技術方面的領先地位。

The Global Polyurethane-Based Foams in Automotive Market is projected to expand from USD 14.49 Billion in 2025 to USD 18.37 Billion by 2031, registering a CAGR of 4.03%. These foams, synthesized from the reaction of diisocyanates and polyols, serve as vital components for vehicle seating, structural insulation, and acoustic dampening. The market is largely propelled by the automotive sector's emphasis on lightweighting to enhance fuel efficiency and electric vehicle range, alongside growing demand for improved cabin comfort. Highlighting the material's significance, the American Chemistry Council noted in 2024 that the average automobile contains roughly 85 pounds of polyurethane foam.

Market Overview
Forecast Period	2027-2031
Market Size 2025	USD 14.49 Billion
Market Size 2031	USD 18.37 Billion
CAGR 2026-2031	4.03%
Fastest Growing Segment	Flexible Foam
Largest Market	Asia Pacific

Despite these positive drivers, the market faces a major obstacle due to the price volatility of raw materials. Since these materials rely on crude oil-derived feedstocks, fluctuations in oil prices lead to unpredictable production costs. This instability hinders long-term planning and makes it difficult for manufacturers to sustain stable profit margins within a competitive environment.

Market Driver

The rapid proliferation of electric vehicles (EVs) is fundamentally reshaping the polyurethane foam sector as automakers prioritize lightweighting strategies to optimize range. To compensate for the substantial weight of high-voltage battery packs, manufacturers must reduce mass in other components, such as seating systems and structural insulation. Consequently, polyurethane foams are increasingly engineered with advanced low-density formulations that preserve critical durability and acoustic properties while significantly lowering overall vehicle weight. This trend is reinforced by data from the International Energy Agency in January 2025, which reported that electric vehicles comprised 21% of global car sales in 2024, compelling manufacturers to use specialized lightweight foams to meet efficiency targets.

Simultaneously, the market is witnessing a significant shift toward sustainable, bio-based, and recyclable foam formulations. Driven by strict environmental regulations and consumer demand for green mobility, suppliers are developing "smart" foams from renewable feedstocks and utilizing closed-loop recycling to reduce the carbon footprint of automotive interiors. Major component manufacturers are actively aligning with circular economy principles; for instance, Adient's '2024 Sustainability Report' from January 2025 highlighted a 38% reduction in global scope 1 and 2 greenhouse gas emissions compared to a 2019 baseline. Reflecting the scale of this transition, Covestro's April 2025 corporate news release reported fiscal year 2024 sales of EUR 14.2 billion, demonstrating the immense demand for sustainable, high-performance polymer solutions.

Market Challenge

The primary impediment to the Global Polyurethane-Based Foams in Automotive Market is the persistent price volatility of raw materials, particularly crude oil-derived feedstocks. Because the synthesis of diisocyanates and polyols depends heavily on the petrochemical supply chain, unpredictable fluctuations in global oil prices result in erratic manufacturing costs. This instability creates a complex environment for foam suppliers, who often struggle to maintain stable profit margins or secure favorable long-term contracts with automotive original equipment manufacturers (OEMs), thereby discouraging the capital investment necessary for capacity expansion and innovation.

This uncertainty regarding production expenditures directly restricts market momentum. In November 2024, the American Chemistry Council reported that chemical manufacturers faced rising input and raw material costs for the third consecutive quarter, signaling sustained upward pressure on the sector. Such an unpredictable cost environment forces manufacturers to prioritize short-term liquidity over long-term strategic growth, ultimately slowing the broader adoption of polyurethane solutions within the competitive automotive industry.

Market Trends

The integration of thermal runaway protection foams in electric vehicle (EV) battery packs is emerging as a critical trend, distinct from standard lightweighting initiatives. Manufacturers are increasingly prioritizing safety by deploying specialized polyurethane gap fillers and potting foams engineered to withstand extreme temperatures and prevent thermal propagation between battery cells. These advanced materials act as thermal barriers during failure events while maintaining the necessary thermal conductivity for efficient battery cooling during normal operation. The industrial scaling of these solutions is evident; Dow's May 2024 announcement regarding a tenfold capacity increase for its Voratron polyurethane systems underscores the surging demand for battery assembly solutions in the e-mobility segment.

At the same time, the market is witnessing the development of specialized acoustic foams targeting electric vehicle frequency spectrums to address unique noise, vibration, and harshness (NVH) challenges. As the elimination of internal combustion engines reveals high-frequency electric motor whine and road noise, suppliers are formulating tunable polyurethane foams with specific pore structures to dampen these distinct sound frequencies. This shift necessitates high-performance acoustic solutions that optimize cabin quietness without compromising spatial efficiency. The financial success of this strategy is quantifiable; Autoneum's 'Annual Report 2024' from March 2025 reported a 4.2% revenue growth in local currencies, a performance largely attributed to its leadership in delivering innovative acoustic management technologies.

Key Market Players

Huntsman International LLC
The Dow Chemical Company
Rogers Corporation
Recticel NV/SA
FSI.
Huebach Corporation
Caligen Europe B.V.
Vita (Holdings) Limited
Bridgestone Corporation
Sheela Foam Ltd

Report Scope

In this report, the Global Polyurethane-Based Foams in Automotive Market has been segmented into the following categories, in addition to the industry trends which have also been detailed below:

Polyurethane-Based Foams in Automotive Market, By Product

Flexible Foam
Rigid Foam

Polyurethane-Based Foams in Automotive Market, By Application

Seating
Bumper Systems
Headliners
Door Panels
Others

Polyurethane-Based Foams in Automotive Market, By Region

North America
- United States
- Canada
- Mexico
Europe
- France
- United Kingdom
- Italy
- Germany
- Spain
Asia Pacific
- China
- India
- Japan
- Australia
- South Korea
South America
- Brazil
- Argentina
- Colombia
Middle East & Africa
- South Africa
- Saudi Arabia
- UAE

Competitive Landscape

Company Profiles: Detailed analysis of the major companies present in the Global Polyurethane-Based Foams in Automotive Market.

Available Customizations:

Global Polyurethane-Based Foams in Automotive Market report with the given market data, TechSci Research offers customizations according to a company's specific needs. The following customization options are available for the report:

1. Product Overview

1.1. Market Definition
1.2. Scope of the Market
- 1.2.1. Markets Covered
- 1.2.2. Years Considered for Study
- 1.2.3. Key Market Segmentations

2. Research Methodology

2.1. Objective of the Study
2.2. Baseline Methodology
2.3. Key Industry Partners
2.4. Major Association and Secondary Sources
2.5. Forecasting Methodology
2.6. Data Triangulation & Validation
2.7. Assumptions and Limitations

3. Executive Summary

3.1. Overview of the Market
3.2. Overview of Key Market Segmentations
3.3. Overview of Key Market Players
3.4. Overview of Key Regions/Countries
3.5. Overview of Market Drivers, Challenges, Trends

4. Voice of Customer

5. Global Polyurethane-Based Foams in Automotive Market Outlook

5.1. Market Size & Forecast
- 5.1.1. By Value
5.2. Market Share & Forecast
- 5.2.1. By Product (Flexible Foam, Rigid Foam)
- 5.2.2. By Application (Seating, Bumper Systems, Headliners, Door Panels, Others)
- 5.2.3. By Region
- 5.2.4. By Company (2025)
5.3. Market Map

6. North America Polyurethane-Based Foams in Automotive Market Outlook

6.1. Market Size & Forecast
- 6.1.1. By Value
6.2. Market Share & Forecast
- 6.2.1. By Product
- 6.2.2. By Application
- 6.2.3. By Country
6.3. North America: Country Analysis
- 6.3.1. United States Polyurethane-Based Foams in Automotive Market Outlook
  - 6.3.1.1. Market Size & Forecast
    - 6.3.1.1.1. By Value
  - 6.3.1.2. Market Share & Forecast
    - 6.3.1.2.1. By Product
    - 6.3.1.2.2. By Application
- 6.3.2. Canada Polyurethane-Based Foams in Automotive Market Outlook
  - 6.3.2.1. Market Size & Forecast
    - 6.3.2.1.1. By Value
  - 6.3.2.2. Market Share & Forecast
    - 6.3.2.2.1. By Product
    - 6.3.2.2.2. By Application
- 6.3.3. Mexico Polyurethane-Based Foams in Automotive Market Outlook
  - 6.3.3.1. Market Size & Forecast
    - 6.3.3.1.1. By Value
  - 6.3.3.2. Market Share & Forecast
    - 6.3.3.2.1. By Product
    - 6.3.3.2.2. By Application

7. Europe Polyurethane-Based Foams in Automotive Market Outlook

7.1. Market Size & Forecast
- 7.1.1. By Value
7.2. Market Share & Forecast
- 7.2.1. By Product
- 7.2.2. By Application
- 7.2.3. By Country
7.3. Europe: Country Analysis
- 7.3.1. Germany Polyurethane-Based Foams in Automotive Market Outlook
  - 7.3.1.1. Market Size & Forecast
    - 7.3.1.1.1. By Value
  - 7.3.1.2. Market Share & Forecast
    - 7.3.1.2.1. By Product
    - 7.3.1.2.2. By Application
- 7.3.2. France Polyurethane-Based Foams in Automotive Market Outlook
  - 7.3.2.1. Market Size & Forecast
    - 7.3.2.1.1. By Value
  - 7.3.2.2. Market Share & Forecast
    - 7.3.2.2.1. By Product
    - 7.3.2.2.2. By Application
- 7.3.3. United Kingdom Polyurethane-Based Foams in Automotive Market Outlook
  - 7.3.3.1. Market Size & Forecast
    - 7.3.3.1.1. By Value
  - 7.3.3.2. Market Share & Forecast
    - 7.3.3.2.1. By Product
    - 7.3.3.2.2. By Application
- 7.3.4. Italy Polyurethane-Based Foams in Automotive Market Outlook
  - 7.3.4.1. Market Size & Forecast
    - 7.3.4.1.1. By Value
  - 7.3.4.2. Market Share & Forecast
    - 7.3.4.2.1. By Product
    - 7.3.4.2.2. By Application
- 7.3.5. Spain Polyurethane-Based Foams in Automotive Market Outlook
  - 7.3.5.1. Market Size & Forecast
    - 7.3.5.1.1. By Value
  - 7.3.5.2. Market Share & Forecast
    - 7.3.5.2.1. By Product
    - 7.3.5.2.2. By Application

8. Asia Pacific Polyurethane-Based Foams in Automotive Market Outlook

8.1. Market Size & Forecast
- 8.1.1. By Value
8.2. Market Share & Forecast
- 8.2.1. By Product
- 8.2.2. By Application
- 8.2.3. By Country
8.3. Asia Pacific: Country Analysis
- 8.3.1. China Polyurethane-Based Foams in Automotive Market Outlook
  - 8.3.1.1. Market Size & Forecast
    - 8.3.1.1.1. By Value
  - 8.3.1.2. Market Share & Forecast
    - 8.3.1.2.1. By Product
    - 8.3.1.2.2. By Application
- 8.3.2. India Polyurethane-Based Foams in Automotive Market Outlook
  - 8.3.2.1. Market Size & Forecast
    - 8.3.2.1.1. By Value
  - 8.3.2.2. Market Share & Forecast
    - 8.3.2.2.1. By Product
    - 8.3.2.2.2. By Application
- 8.3.3. Japan Polyurethane-Based Foams in Automotive Market Outlook
  - 8.3.3.1. Market Size & Forecast
    - 8.3.3.1.1. By Value
  - 8.3.3.2. Market Share & Forecast
    - 8.3.3.2.1. By Product
    - 8.3.3.2.2. By Application
- 8.3.4. South Korea Polyurethane-Based Foams in Automotive Market Outlook
  - 8.3.4.1. Market Size & Forecast
    - 8.3.4.1.1. By Value
  - 8.3.4.2. Market Share & Forecast
    - 8.3.4.2.1. By Product
    - 8.3.4.2.2. By Application
- 8.3.5. Australia Polyurethane-Based Foams in Automotive Market Outlook
  - 8.3.5.1. Market Size & Forecast
    - 8.3.5.1.1. By Value
  - 8.3.5.2. Market Share & Forecast
    - 8.3.5.2.1. By Product
    - 8.3.5.2.2. By Application

9. Middle East & Africa Polyurethane-Based Foams in Automotive Market Outlook

9.1. Market Size & Forecast
- 9.1.1. By Value
9.2. Market Share & Forecast
- 9.2.1. By Product
- 9.2.2. By Application
- 9.2.3. By Country
9.3. Middle East & Africa: Country Analysis
- 9.3.1. Saudi Arabia Polyurethane-Based Foams in Automotive Market Outlook
  - 9.3.1.1. Market Size & Forecast
    - 9.3.1.1.1. By Value
  - 9.3.1.2. Market Share & Forecast
    - 9.3.1.2.1. By Product
    - 9.3.1.2.2. By Application
- 9.3.2. UAE Polyurethane-Based Foams in Automotive Market Outlook
  - 9.3.2.1. Market Size & Forecast
    - 9.3.2.1.1. By Value
  - 9.3.2.2. Market Share & Forecast
    - 9.3.2.2.1. By Product
    - 9.3.2.2.2. By Application
- 9.3.3. South Africa Polyurethane-Based Foams in Automotive Market Outlook
  - 9.3.3.1. Market Size & Forecast
    - 9.3.3.1.1. By Value
  - 9.3.3.2. Market Share & Forecast
    - 9.3.3.2.1. By Product
    - 9.3.3.2.2. By Application

10. South America Polyurethane-Based Foams in Automotive Market Outlook

10.1. Market Size & Forecast
- 10.1.1. By Value
10.2. Market Share & Forecast
- 10.2.1. By Product
- 10.2.2. By Application
- 10.2.3. By Country
10.3. South America: Country Analysis
- 10.3.1. Brazil Polyurethane-Based Foams in Automotive Market Outlook
  - 10.3.1.1. Market Size & Forecast
    - 10.3.1.1.1. By Value
  - 10.3.1.2. Market Share & Forecast
    - 10.3.1.2.1. By Product
    - 10.3.1.2.2. By Application
- 10.3.2. Colombia Polyurethane-Based Foams in Automotive Market Outlook
  - 10.3.2.1. Market Size & Forecast
    - 10.3.2.1.1. By Value
  - 10.3.2.2. Market Share & Forecast
    - 10.3.2.2.1. By Product
    - 10.3.2.2.2. By Application
- 10.3.3. Argentina Polyurethane-Based Foams in Automotive Market Outlook
  - 10.3.3.1. Market Size & Forecast
    - 10.3.3.1.1. By Value
  - 10.3.3.2. Market Share & Forecast
    - 10.3.3.2.1. By Product
    - 10.3.3.2.2. By Application

11. Market Dynamics

11.1. Drivers
11.2. Challenges

12. Market Trends & Developments

12.1. Merger & Acquisition (If Any)
12.2. Product Launches (If Any)
12.3. Recent Developments

13. Global Polyurethane-Based Foams in Automotive Market: SWOT Analysis

14. Porter's Five Forces Analysis

14.1. Competition in the Industry
14.2. Potential of New Entrants
14.3. Power of Suppliers
14.4. Power of Customers
14.5. Threat of Substitute Products

15. Competitive Landscape

15.1. Huntsman International LLC
- 15.1.1. Business Overview
- 15.1.2. Products & Services
- 15.1.3. Recent Developments
- 15.1.4. Key Personnel
- 15.1.5. SWOT Analysis
15.2. The Dow Chemical Company
15.3. Rogers Corporation
15.4. Recticel NV/SA
15.5. FSI.
15.6. Huebach Corporation
15.7. Caligen Europe B.V.
15.8. Vita (Holdings) Limited
15.9. Bridgestone Corporation
15.10. Sheela Foam Ltd