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市場調查報告書
商品編碼
1935106
扭力感測器市場 - 全球產業規模、佔有率、趨勢、機會及預測(按類型、技術、機器配置、應用、地區和競爭格局分類,2021-2031年)Torque Sensor Market - Global Industry Size, Share, Trends, Opportunity, and Forecast By Type, By Technology, By Mechanical Configuration, By Application, By Region & Competition, 2021-2031F |
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全球扭力感測器市場預計將從 2025 年的 80.3 億美元成長到 2031 年的 121.8 億美元,複合年成長率為 7.19%。
這些感測器作為電子機械換能器,能夠測量旋轉力和扭轉力,並將其轉換為可解釋的電訊號,用於監控和控制。從汽車動力傳動系統到自動化生產線,此類精密儀器對於維持各行各業的運作安全和效率至關重要。市場成長趨勢主要受工業自動化需求的不斷成長以及汽車電氣化進程的加速推動,這兩者都需要精確的力回饋功能。根據國際機器人聯合會的數據,到2025年,全球工業運作中的總數將超過460萬台,凸顯了先進感測技術在確保自動化環境高精度運作方面的迫切需求。
| 市場概覽 | |
|---|---|
| 預測期 | 2027-2031 |
| 市場規模:2025年 | 80.3億美元 |
| 市場規模:2031年 | 121.8億美元 |
| 複合年成長率:2026-2031年 | 7.19% |
| 成長最快的細分市場 | 汽車與運輸 |
| 最大的市場 | 北美洲 |
儘管成長前景良好,但市場仍面臨諸多挑戰:高階扭力感測器的高昂成本和技術複雜性。為實現卓越精度,需要採用尖端材料並進行嚴格的校準程序,這往往會導致更高的價格。高成本會阻礙預算受限的應用情境採用此類感測器,從而限制其在低利潤細分市場的滲透率。
汽車傳動系統和動力傳動系統的快速電氣化是推動扭力感測器市場成長的主要因素。隨著汽車產業從內燃機向電動推進系統轉型,這些感測器對於繪製引擎性能圖、最大化馬達效率以及控制電動方向盤(EPS)系統至關重要。它們提供必要的回饋迴路,用於控制電動車(EV)的動力傳輸,確保平穩加速和最佳化電池續航里程。近期的銷售數據充分體現了這項轉型的規模。根據國際能源總署(IEA)於2024年4月發布的《2024年全球電動車展望》,2023年電動車銷量將比前一年增加350萬輛,年增率達35%。銷量的成長直接推動了對傳動系統測試和車載感測設備的需求。
同時,工業4.0的推進和工業自動化的廣泛應用正推動市場顯著擴張,尤其是在智慧機器和機器人技術的應用方面。在這種自動化環境下,扭矩感測器是機械臂和協作機器人的關鍵組件,能夠實現力限制安全機制和高精度組裝。根據國際機器人聯合會(IFR)於2024年9月發布的《2024年世界機器人報告》,2023年全球工業機器人裝置量將達到541,302台,創歷史第二高水準。機器人密度的增加推動了對能夠即時監測旋轉力的電子機械感測器的需求。此外,在可再生能源領域,扭力測量對於風力發電機機傳動系統至關重要,從而推動了對重載狀態監測的需求。全球風力發電理事會(GWEC)在2024年宣布,全球風電產業在前一年新增裝置容量達到創紀錄的117吉瓦,進一步拓展了這些感測器的工業應用範圍。
全球扭力感測器市場面臨的主要障礙之一是高性能感測設備整合所需的高成本和技術複雜性。製造高精度先進扭力感測器需要專用材料和嚴格的校準標準,這必然會增加製造成本。這些高額的資本投入對成本敏感型細分市場的製造商構成了進入門檻。因此,企業往往會延後或縮減現代化投資,因為在利潤微薄的應用領域,基本功能比高精度更為重要,難以證明複雜測量設備的商業價值。
這種財務壓力在通常推動感測技術需求的關鍵產業中尤其明顯。隨著資本支出預算趨於緊張,扭矩感測器等精密輔助組件的採購以及更廣泛的設備訂單均有所放緩。例如,美國自動化促進委員會 (ACAAA) 報告稱,2024 年北美汽車產業的機器人訂單減了 15%。工業支出的下降直接縮小了扭矩感測器的潛在市場,因為需要力回饋的新型自動化系統數量減少。
數位扳手和智慧互聯扭力工具的普及正在顯著改變產業格局。它們提供數據豐富、可追溯的解決方案,以取代傳統的機械工具。製造商正在加速採用這些智慧緊固系統,以減少操作失誤,並透過防錯和即時數據記錄確保符合嚴格的品質標準。這種向數位化緊固策略(稱為「智慧互聯組裝」)的轉變,使得扭力資料能夠無縫傳輸到更廣泛的工廠執行系統,以便即時進行品質檢驗。這種日益成長的應用規模也體現在主要行業參與者的財務表現上。例如,根據阿特拉斯科普柯集團於2024年3月發布的2023年度報告,其工業技術部門的銷售額創下284.53億瑞典克朗的紀錄。銷售額的顯著成長標誌著製造業向完全互聯的工具生態系統轉型,從而改善流程控制,這是一個關鍵的轉捩點。
同時,市場正普遍轉向非接觸式感測技術,特別是採用表面聲波和無線電遙測技術的技術,以解決接觸式滑環的維護難題。這些先進的感測器在高速應用中變得至關重要,因為在這些應用中,訊號雜訊、摩擦和機械磨損使得基於刷子的系統難以應用。轉向非接觸式解決方案可確保長期測量精度和高頻寬,這對於嚴苛的研發測試至關重要。對這種高精度測量設備的強勁需求也體現在專業感測器製造商的強勁業績上。根據基斯勒集團於2024年2月發布的2023年財務報告,儘管全球經濟環境充滿挑戰,但該公司仍實現了4.65億瑞士法郎的銷售額,比上年成長7.1%。這一成長表明,業界越來越依賴能夠在嚴苛測試條件下提供可靠動態數據的先進免維護測量鏈。
The Global Torque Sensor Market is projected to expand from USD 8.03 Billion in 2025 to USD 12.18 Billion by 2031, reflecting a compound annual growth rate of 7.19%. These sensors function as electromechanical transducers that measure rotational twisting force and translate it into interpretable electrical signals for monitoring and control. Such precision instruments are critical for maintaining operational safety and efficiency across various sectors, from automotive powertrains to automated production lines. The market's upward trajectory is largely driven by the rising demand for industrial automation and the accelerating transition to vehicle electrification, both of which require strict force feedback capabilities. Data from the International Federation of Robotics indicates that the global operational stock of industrial robots exceeded 4.6 million units in 2025, highlighting the substantial need for advanced sensing technologies to ensure high precision within automated settings.
| Market Overview | |
|---|---|
| Forecast Period | 2027-2031 |
| Market Size 2025 | USD 8.03 Billion |
| Market Size 2031 | USD 12.18 Billion |
| CAGR 2026-2031 | 7.19% |
| Fastest Growing Segment | Automotive & Transportation |
| Largest Market | North America |
Despite this positive growth outlook, the market encounters a major hurdle regarding the significant costs and technical intricacies involved in deploying high-end torque sensors. The advanced materials and exacting calibration procedures needed to attain superior accuracy frequently lead to higher prices. These elevated costs can discourage adoption in applications where budget constraints are tight, thereby restricting market penetration in sectors with lower profit margins.
Market Driver
The swift electrification of automotive drivetrains and powertrains acts as a major catalyst for the torque sensor market's growth. As the industry moves away from internal combustion engines toward electric propulsion, these sensors become indispensable for mapping engine performance, maximizing electric motor efficiency, and controlling Electric Power Steering (EPS) systems. They supply the essential feedback loops required to regulate power delivery in electric vehicles (EVs), guaranteeing smooth acceleration and optimized battery range. The magnitude of this shift is highlighted by recent sales data; according to the International Energy Agency's 'Global EV Outlook 2024' published in April 2024, electric car sales in 2023 exceeded the previous year's figures by 3.5 million units, representing a 35% year-on-year rise. This increase in volume directly drives the demand for drivetrain testing and onboard sensing equipment.
Concurrently, the spread of Industry 4.0 initiatives and industrial automation is fueling significant market expansion, particularly through the use of intelligent machinery and robotics. In these automated settings, torque sensors are vital components of robotic arms and collaborative robots, facilitating force-limiting safety mechanisms and high-precision assembly operations. The International Federation of Robotics reported in its 'World Robotics 2024' release in September 2024 that global industrial robot installations hit 541,302 units in 2023, the second-highest total on record. This increase in robotic density drives the necessity for electromechanical transducers capable of real-time rotational force monitoring. Additionally, the demand for heavy-duty condition monitoring reaches into the renewable energy field, where torque measurement is crucial for wind turbine drivetrains. The Global Wind Energy Council noted in 2024 that the global wind industry installed a record 117 GW of new capacity in the prior year, further expanding the industrial application scope for these sensors.
Market Challenge
The principal obstacle hindering the Global Torque Sensor Market is the significant expense and technical complexity associated with integrating high-performance sensing devices. Producing accurate advanced torque sensors requires specialized materials and strict calibration standards, which inevitably increases manufacturing costs. These high capital requirements establish a formidable barrier to entry for manufacturers in cost-sensitive sectors. As a result, companies frequently postpone or reduce their modernization investments, finding it difficult to justify the return on investment for such complex instrumentation in lower-margin applications where basic functionality takes precedence over high precision.
This financial pressure is clearly visible in key sectors that typically drive demand for sensing technology. When capital budgets are constricted, the procurement of auxiliary precision components, such as torque sensors, decelerates along with broader equipment orders. For example, the Association for Advancing Automation reported in 2024 that robot orders from the North American automotive sector fell by 15% compared to the prior year. Such a decline in industrial spending directly shrinks the addressable market for torque sensors, as fewer new automated systems requiring force feedback are being commissioned.
Market Trends
The industrial landscape is being significantly transformed by the proliferation of digital wrenches and connected smart torque tools, which are replacing traditional mechanical options with data-rich, traceable solutions. Manufacturers are increasingly adopting these intelligent fastening systems to mitigate operator error and ensure adherence to strict quality standards via error-proofing capabilities and real-time data logging. This move toward digitized tightening strategies, known as "Smart Connected Assembly," enables the seamless transfer of torque data into broader factory execution systems for immediate quality verification. The growing scale of this adoption is reflected in the financial performance of major industry players; for instance, the Atlas Copco Group's 'Annual Report 2023', released in March 2024, revealed that its Industrial Technique business area achieved record revenues of SEK 28,453 million. This significant turnover underscores the crucial shift manufacturing sectors are making toward fully networked tooling ecosystems to improve process control.
Simultaneously, the market is observing a widespread shift toward non-contact sensing technologies, specifically those employing surface acoustic wave methods and wireless telemetry, to address the maintenance drawbacks of contact-based slip rings. These advanced sensors are becoming indispensable for high-speed rotating applications where signal noise, friction, and mechanical wear make brush-based systems impractical. The move to non-contact solutions guarantees longer-term measurement accuracy and higher bandwidth, which is essential for rigorous research and development testing. The strong demand for such high-precision instrumentation is mirrored in the resilience of specialized sensor manufacturers. According to the Kistler Group's 'Annual Statement 2023' from February 2024, the company posted sales of CHF 465 million, marking a 7.1% year-on-year increase despite a difficult global economic climate. This growth highlights the industry's deepening reliance on sophisticated, maintenance-free measurement chains capable of providing reliable dynamic data in demanding test bench settings.
Report Scope
In this report, the Global Torque Sensor Market has been segmented into the following categories, in addition to the industry trends which have also been detailed below:
Company Profiles: Detailed analysis of the major companies present in the Global Torque Sensor Market.
Global Torque Sensor Market report with the given market data, TechSci Research offers customizations according to a company's specific needs. The following customization options are available for the report: