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市場調查報告書
商品編碼
1914557
工業控制和工廠自動化市場 - 全球產業規模、佔有率、趨勢、機會和預測(按組件、工業控制系統、應用、地區和競爭格局分類),2021-2031年Industrial Control and Factory Automation Market - Global Industry Size, Share, Trends, Opportunity, and Forecast, Segmented By Component, By Industrial Control Systems, By Application, By Region & Competition, 2021-2031F |
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全球工業控制和工廠自動化市場預計將從2025年的2,268.5億美元成長到2031年的4,613.6億美元,複合年成長率(CAGR)為12.56%。該行業將包括電腦和機器人在內的控制系統與資訊技術相結合,用於管理工業流程和機械設備,從而有效地取代人工干預。推動市場成長的關鍵因素包括提高製造效率的迫切需求以及工業領域技術純熟勞工長期短缺的問題,這使得自動化解決方案的實施勢在必行。此外,工業4.0技術的應用支援無縫資料交換,顯著減少了人工干預,同時提高了生產能力。
| 市場概覽 | |
|---|---|
| 預測期 | 2027-2031 |
| 市場規模:2025年 | 2268.5億美元 |
| 市場規模:2031年 | 4613.6億美元 |
| 複合年成長率:2026-2031年 | 12.56% |
| 成長最快的細分市場 | 工業機器人 |
| 最大的市場 | 北美洲 |
市場擴張的一大障礙是部署先進自動化系統所需的大量初始投資,這對中小企業而言可能是一個難題。根據自動化促進協會(Association for Advancing Automation)統計,2025年上半年,北美企業共部署了17,635台機器人,總價值達10.94億美元。這項數據表明,儘管資金壁壘可能會限制小規模製造商的參與,但人們對自動化技術的興趣仍然不減。
人工智慧 (AI) 和機器學習在預測性維護領域的進步正成為全球工業控制和工廠自動化市場的關鍵驅動力。製造商正擴大利用人工智慧驅動的演算法來處理來自機器的海量資料集,從而能夠主動預測設備故障並顯著減少計劃外停機時間。這項技術變革正在推動從被動維修策略轉向策略性資產管理的轉變,從而最佳化資源分配並有助於延長關鍵基礎設施的使用壽命。正如羅克韋爾自動化於 2024 年 3 月發布的第九份年度智慧製造報告所指出的,83% 的製造商預計到 2024 年將在其營運中部署生成式人工智慧,這凸顯了這些智慧系統在提高營運韌性和效率方面的快速普及。
協作機器人(cobot)在組裝上的廣泛應用也是推動市場成長的主要因素之一,這主要源自於對能夠實現大規模客製化的彈性製造系統的需求。與傳統工業機器人不同,協作機器人旨在與人類工人安全協作,從而創造靈活多樣的生產環境,無需進行重大重新配置即可快速回應產品規格的變更。全球範圍內機器人應用活動的活性化也印證了這一趨勢。根據國際機器人聯合會(IFR)於2024年9月發布的《2024年世界機器人報告》,2023年全球製造業將新增541,302台工業機器人。此外,三菱重工(MHI)於2024年發布的一項調查顯示,55%的供應鏈經理正在增加對供應鏈技術和創新的投資,這反映出企業對自動化工業生態系統的廣泛投資。
實施工業控制系統和工廠自動化系統需要大量的初始投資,這對市場擴張帶來了巨大障礙。採用這些先進技術需要大量的領先費用,不僅包括機器人和控制設備本身,還包括軟體整合、工程客製化和專業培訓。對許多中小企業而言,這些成本往往構成障礙,迫使它們即使面臨潛在的效率提升,也只能依賴人工流程。即使對於規模較大的公司而言,投資規模也會延遲採購決策,尤其是在經濟不確定時期,資本預算受到嚴格審查的情況下。
這種財務負擔直接限制了新設備的安裝,從而減緩了市場成長勢頭。更高的資本成本和受限的現金流使得企業難以證明即時投資回報的合理性,導致關鍵製造業領域的採用率下降。這種猶豫不決的情緒也反映在近期行業績效指標中,這些指標顯示市場活動減少。根據德國機械設備製造業聯合會(VDMA)的數據,預計到2024年,該行業的銷售收入將下降6%,至152億歐元。這種萎縮表明,投資限制正在切實阻礙行業成長,並降低全球市場總銷售額。
工業5G和無線連接技術的應用正在迅速改變工廠環境,它打破了實體佈線的限制,實現了機器間超低延遲的通訊。這一趨勢推動了專用無線網路的使用,從而確保了遠端控制和即時監控等關鍵應用所需的高頻寬可靠數據傳輸。向穩健的無線基礎設施轉型,使製造商能夠無縫連接各種系統,並重新配置生產佈局,而無需承受佈線帶來的停機時間。這項技術變革正在為工業營運商帶來快速的經濟效益:諾基亞於2024年6月發布的《2024年工業數位化報告》顯示,93%使用專用無線網路的公司在12個月內實現了投資回收期,這充分證明了無線工業連接帶來的即時的營運價值和效率提升。
同時,永續、節能的自動化技術的興起是幫助製造商將生產目標與嚴格的環境標準和成本削減目標相協調的關鍵因素。這一趨勢需要將高效率馬達和變頻驅動器等硬體與智慧軟體進行策略性結合,從而最佳化整個工廠的能源消耗。企業不再只專注於簡單的產量指標,而是越來越重視減少碳足跡和最佳化資源配置,以實踐負責任的生產方式。這種對綠色營運的承諾如今已成為各行業的普遍優先事項。 ABB 2024年4月發布的報告《從洞察到實施:能源效率投資的商業觀點》顯示,99%的企業正在積極投資或計劃投資於能源效率措施,凸顯了向環境適應型工業生態系統的廣泛轉變。
The Global Industrial Control and Factory Automation Market is projected to expand from USD 226.85 Billion in 2025 to USD 461.36 Billion by 2031, achieving a CAGR of 12.56%. This sector involves the application of control systems, including computers and robots, alongside information technologies to manage industrial processes and machinery, effectively replacing human intervention. The primary drivers fueling this market growth include the critical need for enhanced manufacturing efficiency and a persistent shortage of skilled labor in industrial areas, which mandates the use of automated solutions. Additionally, the adoption of Industry 4.0 technologies supports seamless data exchange and improves production capabilities without requiring extensive manual supervision.
| Market Overview | |
|---|---|
| Forecast Period | 2027-2031 |
| Market Size 2025 | USD 226.85 Billion |
| Market Size 2031 | USD 461.36 Billion |
| CAGR 2026-2031 | 12.56% |
| Fastest Growing Segment | Industrial Robots |
| Largest Market | North America |
A major obstacle hindering market expansion is the substantial initial capital investment needed to implement advanced automation systems, which can be prohibitive for small and medium-sized enterprises. According to the Association for Advancing Automation, North American companies acquired 17,635 robots worth 1.094 billion dollars in the first half of 2025. This statistic highlights a continued interest in automation technologies, even though financial barriers may limit access for smaller manufacturing entities.
Market Driver
Advancements in Artificial Intelligence and Machine Learning for Predictive Maintenance are acting as a primary catalyst for the Global Industrial Control and Factory Automation Market. Manufacturers are increasingly utilizing AI-driven algorithms to process vast datasets from machinery, allowing them to predict equipment failures before they happen and substantially decrease unplanned downtime. This technological evolution facilitates a shift from reactive repair strategies to strategic asset management, thereby optimizing resource allocation and prolonging the life of critical infrastructure. As noted in Rockwell Automation's '9th Annual State of Smart Manufacturing Report' from March 2024, 83% of manufacturers anticipate employing Generative AI in their operations in 2024, emphasizing the rapid adoption of these intelligent systems to improve operational resilience and efficiency.
The widespread adoption of Collaborative Robots (cobots) in assembly lines is another major force driving market growth, fueled by the demand for flexible manufacturing systems that allow for mass customization. Unlike standard industrial robots, cobots are engineered to operate safely alongside human workers, creating versatile production environments that can quickly adjust to changing product specifications without major reconfiguration. This integration is backed by significant global activity in robotic deployments; the International Federation of Robotics reported in its September 2024 'World Robotics 2024' release that the manufacturing industry installed 541,302 new industrial robots globally in 2023. Furthermore, MHI reported in 2024 that 55% of supply chain leaders are increasing their investment in supply chain technology and innovation, reflecting a broad financial commitment to automated industrial ecosystems.
Market Challenge
The substantial initial capital investment needed to deploy industrial control and factory automation systems constitutes a significant barrier to market expansion. Adopting these advanced technologies entails high upfront costs, covering not only robotic hardware and control units but also software integration, engineering customization, and specialized personnel training. For numerous small and medium-sized enterprises, these expenses are frequently prohibitive, compelling them to rely on manual processes despite the potential for efficiency gains. Even for larger corporations, the magnitude of the financial commitment can result in delayed procurement decisions, particularly during periods of economic uncertainty when capital budgets are closely scrutinized.
This financial burden directly slows market momentum by limiting the volume of new installations. When capital becomes expensive or cash flows are restricted, the difficulty in justifying an immediate return on investment retards the adoption rate across key manufacturing sectors. This hesitation is evident in recent industry performance metrics which indicate a contraction in activity. According to the VDMA Robotics + Automation Association, the sector experienced a 6 percent decline in turnover in 2024, falling to 15.2 billion euros. Such a contraction illustrates how investment constraints can tangibly impede industry growth and reduce the overall turnover of the global market.
Market Trends
The adoption of Industrial 5G and Wireless Connectivity is rapidly reshaping factory environments by removing the limitations of physical cabling and facilitating ultra-low latency communication between machines. This trend promotes the use of private wireless networks that ensure reliable, high-bandwidth data transmission for essential applications like remote control and real-time monitoring. By shifting to these robust wireless infrastructures, manufacturers can seamlessly connect various systems and reconfigure production layouts without the downtime associated with rewiring. This technological transition is providing swift financial validation for industrial operators; according to Nokia's '2024 Industrial Digitalization Report' from June 2024, 93% of enterprises using private wireless networks realized a return on investment within 12 months, proving the immediate operational value and efficiency gains of untethered industrial connectivity.
Simultaneously, the Emergence of Sustainable and Energy-Efficient Automation has become a critical factor as manufacturers align production objectives with strict environmental standards and cost-reduction goals. This trend involves the strategic combination of hardware, such as high-efficiency motors and variable speed drives, with intelligent software that optimizes energy consumption across the entire facility. Companies are increasingly prioritizing carbon footprint reduction and resource optimization, moving beyond simple output metrics to adopt responsible manufacturing practices. This commitment to green operations is now a universal priority across the sector; according to ABB's April 2024 report 'From Insight to Implementation: Business Perspectives on Energy Efficiency Investments', 99% of businesses are actively investing in or planning to invest in energy efficiency measures, highlighting the widespread transition toward environmentally resilient industrial ecosystems.
Report Scope
In this report, the Global Industrial Control and Factory Automation Market has been segmented into the following categories, in addition to the industry trends which have also been detailed below:
Company Profiles: Detailed analysis of the major companies present in the Global Industrial Control and Factory Automation Market.
Global Industrial Control and Factory Automation Market report with the given market data, TechSci Research offers customizations according to a company's specific needs. The following customization options are available for the report: