工藝油市場－全球產業規模、佔有率、趨勢、機會和預測，按類型、功能、應用、生產技術、地區和競爭細分，2020-2030 年

2024年，全球工藝油市場價值為51.5億美元，預計到2030年將達到58.6億美元，複合年成長率為2.18%。全球工藝油市場雖然結構成熟，但正經歷策略轉型，其驅動力來自終端用戶需求和合規環境的變化。製程油主要透過石油精煉生產，並且擴大透過氣轉油(GTL)技術生產，是石蠟、環烷和芳烴的化學混合物。它們是輪胎和橡膠生產、熱塑性和彈性體聚合物、個人護理配方、技術紡織品、特殊塗料和藥用輔料等關鍵行業製造過程中必不可少的功能性成分。

目前市場發展軌跡的獨特之處在於，高性能、專用油品正加速發展，以滿足產業特定的性能指標和監管門檻。隨著製造商從商品化油品轉向提供可衡量加工或性能優勢的增值特種級解決方案，這一趨勢正在重塑競爭格局。

在營運層面，該行業正在採用數位化整合生產平台，以提高批次一致性、追蹤產品來源並最佳化配方效率，尤其是在汽車彈性體和化妝品活性成分等品質控制嚴格的行業。同時，來自下游原始設備製造商和機構投資者的壓力日益增大，迫使生產商實施強力的ESG框架，重點關注生命週期分析、排放報告和負責任的採購協議。

因此，全球製程油市場呈現出一個雙重成長生態系統：一方面，輪胎製造等高產量產業持續的基線需求是其支柱；另一方面，透過產品創新、合規敏捷性和供應鏈差異化，向高階應用領域拓展。能夠將技術專長與ESG前瞻性策略結合的公司，最有可能在不斷變化的產業格局中獲取長期價值。

關鍵市場促進因素

全球輪胎和橡膠產業需求不斷成長

主要市場挑戰

嚴格的環境和健康法規

主要市場趨勢

轉向專業和定製油配方

目錄

第 1 章：產品概述

第2章：研究方法

第3章：執行摘要

第4章：COVID 19 對全球製程油市場的影響

第5章：工藝油市場展望

• 市場規模和預測
  • 按價值
• 市場佔有率和預測
  • 依類型（環烷烴、石蠟烴、芳香烴、非致癌烴、其他）
  • 依功能（增量油、塑化劑、溶劑、消泡劑、其他）
  • 按應用（輪胎和橡膠、聚合物、個人護理、紡織品、油漆和塗料、製藥、其他）
  • 依生產技術（常規路線、氣轉液）
  • 按地區
  • 按公司分類（2024 年）
• 市場地圖

第6章：北美製程油市場展望

• 市場規模和預測
• 市場佔有率和預測
• 北美：國家分析
  • 美國
  • 加拿大
  • 墨西哥

第7章：歐洲工藝油市場展望

• 市場規模和預測
• 市場佔有率和預測
• 歐洲：國家分析
  • 德國
  • 英國
  • 義大利
  • 法國
  • 西班牙

第8章：亞太工藝油市場展望

• 市場規模和預測
• 市場佔有率和預測
• 亞太地區：國家分析
  • 中國
  • 印度
  • 日本
  • 韓國
  • 澳洲

第9章：南美工藝油市場展望

• 市場規模和預測
• 市場佔有率和預測
• 南美洲：國家分析
  • 巴西
  • 阿根廷
  • 哥倫比亞

第10章：中東與非洲工藝油市場展望

• 市場規模和預測
• 市場佔有率和預測
• MEA：國家分析
  • 南非
  • 沙烏地阿拉伯
  • 阿拉伯聯合大公國

第 11 章：市場動態

• 驅動程式
• 挑戰

第 12 章：市場趨勢與發展

• 最新動態
• 產品發布
• 併購

第 13 章：全球製程油市場：SWOT 分析

第 14 章：競爭格局

• Royal Dutch Shell PLC
• Exxonmobil Corporation
• Total SA
• Indian Oil Corporation Limited
• Petronas Group
• Repsol SA
• Hindustan Petroleum Corporation Limited
• Idemitsu Kosan Co., Ltd.
• Unipetrol Group
• Panama Petrochem Ltd

第 15 章：策略建議

第16章調查會社について,免責事項

Global Process Oil market was valued at USD 5.15 Billion in 2024 and is expected to reach USD 5.86 Billion by 2030 with a CAGR of 2.18%. The Global Process Oil Market, while structurally mature, is undergoing a strategic transformation fueled by shifts in end-user demands and compliance landscapes. Process oils produced primarily through petroleum refining and increasingly via gas-to-liquid (GTL) technologies are chemically engineered blends of paraffinic, naphthenic, and aromatic hydrocarbons. They serve as essential functional components in manufacturing processes across key sectors, including tire and rubber production, thermoplastic and elastomeric polymers, personal care formulations, technical textiles, specialty coatings, and pharmaceutical excipients.

What distinguishes the current market trajectory is the acceleration toward high-performance, application-specific oils tailored to meet industry-specific performance metrics and regulatory thresholds. This trend is reshaping competitive dynamics as manufacturers shift away from commoditized oil offerings toward value-added, specialty-grade solutions that offer measurable processing or performance advantages.

At the operational level, the industry is embracing digitally integrated production platforms to enhance batch consistency, track product provenance, and optimize formulation efficiency particularly in sectors with stringent quality controls such as automotive elastomers and cosmetic actives. In parallel, growing pressure from downstream OEMs and institutional investors is compelling producers to implement robust ESG frameworks, with a focus on lifecycle analysis, emissions reporting, and responsible sourcing protocols.

The global process oil market, therefore, represents a dual-growth ecosystem anchored by consistent baseline demand from high-volume sectors like tire manufacturing, while simultaneously expanding into premium-grade applications through product innovation, compliance agility, and supply chain differentiation. Companies that can align technical expertise with ESG-forward strategies are best positioned to capture long-term value in this evolving industrial landscape.

Key Market Drivers

Rising Global Demand from the Tire & Rubber Industry

The tire and rubber industry serves as the most critical and volume-intensive application segment in the global process oil market. As demand for both automotive and industrial rubber products continues to grow, the consumption of process oils is rising in tandem. These oils play a fundamental role in rubber compounding and formulation, making the health of the rubber and tire sector a direct determinant of process oil demand. The U.S. tire manufacturing sector contributes a substantial economic output of $170.6 billion annually, reflecting its strategic importance to the national economy. Beyond direct tire production, the industry sustains over 291,000 domestic jobs across manufacturing, distribution, and retail operations. Additionally, it supports more than 510,000 ancillary jobs through supplier networks and induced economic activities bringing the total U.S. employment impact to over 801,000 jobs nationwide. In tire and rubber manufacturing, process oils are not optional they are essential. They function as softeners, carriers, and performance enhancers in elastomer blends. By modifying the viscoelastic behavior of rubber compounds, process oils Improve elasticity and flexibility, Enhance processability during mixing and extrusion, Facilitate better filler dispersion (e.g., carbon black), Help reduce energy consumption during production. This utility makes them indispensable in the production of tires, belts, hoses, gaskets, seals, and molded rubber components.

The global vehicle population is projected to grow significantly, increasing from 1.1 billion cars in 2015 to 1.5 billion by 2025, and reaching 2.0 billion by 2040. The global automotive industry is on a growth trajectory, particularly in emerging markets such as India, China, Indonesia, and Vietnam. As vehicle ownership increases, so does the production of tires for original equipment (OEMs) and the replacement (aftermarket) segment. Passenger car sales are rising with rising incomes and urbanization, Commercial vehicle demand is growing with infrastructure and logistics development, Electric vehicles (EVs) require specialized tire designs, further increasing material complexity and the need for advanced rubber formulations. This uptrend translates into sustained and growing demand for process oils used in tire manufacturing processes. Unlike many industrial sectors, the tire industry benefits from recurring aftermarket sales, as tires are consumables with a defined lifecycle. On average, passenger car tires are replaced every 3-5 years, while commercial vehicle and industrial tires have even more frequent change-out cycles due to higher wear. This consistent replacement cycle ensures a steady baseline demand for rubber compounding materials including process oils regardless of macroeconomic volatility. Modern tire manufacturers are focused on developing low rolling resistance, high-durability, and fuel-efficient tires. Achieving such performance requires precise rubber formulations, where the type and grade of process oil used can significantly impact final product quality. As such, there is rising demand for high-performance process oils, including non-carcinogenic and low-PAH variants, that can meet technical requirements while complying with stringent environmental and safety regulations.

Key Market Challenges

Stringent Environmental and Health Regulations

Governments and regulatory bodies worldwide particularly in Europe, North America, and parts of Asia are imposing strict regulations on the composition and usage of process oils, especially those containing polycyclic aromatic hydrocarbons (PAHs). The European Union's REACH regulation, for instance, limits the use of carcinogenic aromatic oils in consumer products, including tires and personal care goods.

Manufacturers are required to shift toward non-carcinogenic or low-PAH alternatives, which often involve more complex and expensive refining processes. Developing compliant oils raises production costs, compressing margins, especially in price-sensitive markets. Producers that fail to meet regional environmental standards risk losing access to lucrative markets like the EU and Japan.

While regulations promote sustainability and health safety, they increase compliance costs and time-to-market for new or reformulated process oils, potentially slowing down the industry's innovation and regional expansion.

Key Market Trends

Shift Toward Specialty and Customized Oil Formulations

End-user industries are no longer satisfied with one-size-fits-all process oil solutions. There is a growing preference for tailor-made oils that meet specific performance requirements, regulatory thresholds, and processing environments. This is particularly evident in applications such as high-performance tires, medical-grade elastomers, flexible polymers, and precision cosmetics.

Rise in demand for high-purity, narrow-range oils with controlled viscosity, volatility, and solvency characteristics. Increased collaboration between oil producers and OEMs to develop application-specific formulations that enhance product functionality. Competitive differentiation shifting from cost to technical performance, safety, and customization.

This trend is pushing process oil manufacturers to move up the value chain, investing more in R&D, application engineering, and customer-centric product design. Suppliers that can deliver performance-optimized, niche-specific oils will have a clear competitive advantage.

Key Market Players

• Royal Dutch Shell PLC
• Exxonmobil Corporation
• Total S.A.
• Indian Oil Corporation Limited
• Petronas Group
• Repsol S.A.
• Hindustan Petroleum Corporation Limited
• Idemitsu Kosan Co., Ltd.
• Unipetrol Group
• Panama Petrochem Ltd

Report Scope:

In this report, the Global Process Oil Market has been segmented into the following categories, in addition to the industry trends which have also been detailed below:

Process Oil Market, By Type:

• Naphthenic
• Paraffinic
• Aromatic
• Non-Carcinogenic
• Others

Process Oil Market, By Function:

• Extender Oil
• Plasticizer
• Solvents
• Deformers
• Others

Process Oil Market, By Application:

• Tire & Rubber
• Polymer
• Personal Care
• Textile
• Paints & Coatings
• Pharmaceuticals
• Others

Process Oil Market, By Production Technology:

• Convention Route
• Gas to Liquid

Process Oil Market, By Region:

• North America
  • United States
  • Canada
  • Mexico
• Europe
  • France
  • United Kingdom
  • Italy
  • Germany
  • Spain
• Asia-Pacific
  • China
  • India
  • Japan
  • Australia
  • South Korea
• South America
  • Brazil
  • Argentina
  • Colombia
• Middle East & Africa
  • South Africa
  • Saudi Arabia
  • UAE

Competitive Landscape

Company Profiles: Detailed analysis of the major companies present in the Global Process Oil Market.

Available Customizations:

Global Process Oil market report with the given market data, TechSci Research offers customizations according to a company's specific needs. The following customization options are available for the report:

Company Information

• Detailed analysis and profiling of additional market players (up to five).

Table of Contents

1. Product Overview

• 1.1. Market Definition
• 1.2. Scope of the Market
  • 1.2.1. Markets Covered
  • 1.2.2. Years Considered for Study
  • 1.2.3. Key Market Segmentations

2. Research Methodology

• 2.1. Objective of the Study
• 2.2. Baseline Methodology
• 2.3. Key Industry Partners
• 2.4. Major Association and Secondary Sources
• 2.5. Forecasting Methodology
• 2.6. Data Triangulation & Validation
• 2.7. Assumptions and Limitations

3. Executive Summary

• 3.1. Overview of the Market
• 3.2. Overview of Key Market Segmentations
• 3.3. Overview of Key Market Players
• 3.4. Overview of Key Regions/Countries
• 3.5. Overview of Market Drivers, Challenges, Trends

4. Impact of COVID 19 on Global Process Oil Market

5. Process Oil Market Outlook

• 5.1. Market Size & Forecast
  • 5.1.1. By Value
• 5.2. Market Share & Forecast
  • 5.2.1. By Type (Naphthenic, Paraffinic, Aromatic, Non-Carcinogenic, Others)
  • 5.2.2. By Function (Extender Oil, Plasticizer, Solvents, Deformers, Others)
  • 5.2.3. By Application (Tire & Rubber, Polymer, Personal Care, Textile, Paints & Coatings, Pharmaceuticals, Others)
  • 5.2.4. By Production Technology (Convention Route, Gas to Liquid)
  • 5.2.5. By Region
  • 5.2.6. By Company (2024)
• 5.3. Market Map

6. North America Process Oil Market Outlook

• 6.1. Market Size & Forecast
  • 6.1.1. By Value
• 6.2. Market Share & Forecast
  • 6.2.1. By Type
  • 6.2.2. By Function
  • 6.2.3. By Application
  • 6.2.4. By Production Technology
  • 6.2.5. By Country
• 6.3. North America: Country Analysis
  • 6.3.1. United States Process Oil Market Outlook
    • 6.3.1.1. Market Size & Forecast
      • 6.3.1.1.1. By Value
    • 6.3.1.2. Market Share & Forecast
      • 6.3.1.2.1. By Type
      • 6.3.1.2.2. By Function
      • 6.3.1.2.3. By Application
      • 6.3.1.2.4. By Production Technology
  • 6.3.2. Canada Process Oil Market Outlook
    • 6.3.2.1. Market Size & Forecast
      • 6.3.2.1.1. By Value
    • 6.3.2.2. Market Share & Forecast
      • 6.3.2.2.1. By Type
      • 6.3.2.2.2. By Function
      • 6.3.2.2.3. By Application
      • 6.3.2.2.4. By Production Technology
  • 6.3.3. Mexico Process Oil Market Outlook
    • 6.3.3.1. Market Size & Forecast
      • 6.3.3.1.1. By Value
    • 6.3.3.2. Market Share & Forecast
      • 6.3.3.2.1. By Type
      • 6.3.3.2.2. By Function
      • 6.3.3.2.3. By Application
      • 6.3.3.2.4. By Production Technology

7. Europe Process Oil Market Outlook

• 7.1. Market Size & Forecast
  • 7.1.1. By Value
• 7.2. Market Share & Forecast
  • 7.2.1. By Type
  • 7.2.2. By Function
  • 7.2.3. By Application
  • 7.2.4. By Production Technology
  • 7.2.5. By Country
• 7.3. Europe: Country Analysis
  • 7.3.1. Germany Process Oil Market Outlook
    • 7.3.1.1. Market Size & Forecast
      • 7.3.1.1.1. By Value
    • 7.3.1.2. Market Share & Forecast
      • 7.3.1.2.1. By Type
      • 7.3.1.2.2. By Function
      • 7.3.1.2.3. By Application
      • 7.3.1.2.4. By Production Technology
  • 7.3.2. United Kingdom Process Oil Market Outlook
    • 7.3.2.1. Market Size & Forecast
      • 7.3.2.1.1. By Value
    • 7.3.2.2. Market Share & Forecast
      • 7.3.2.2.1. By Type
      • 7.3.2.2.2. By Function
      • 7.3.2.2.3. By Application
      • 7.3.2.2.4. By Production Technology
  • 7.3.3. Italy Process Oil Market Outlook
    • 7.3.3.1. Market Size & Forecast
      • 7.3.3.1.1. By Value
    • 7.3.3.2. Market Share & Forecast
      • 7.3.3.2.1. By Type
      • 7.3.3.2.2. By Function
      • 7.3.3.2.3. By Application
      • 7.3.3.2.4. By Production Technology
  • 7.3.4. France Process Oil Market Outlook
    • 7.3.4.1. Market Size & Forecast
      • 7.3.4.1.1. By Value
    • 7.3.4.2. Market Share & Forecast
      • 7.3.4.2.1. By Type
      • 7.3.4.2.2. By Function
      • 7.3.4.2.3. By Application
      • 7.3.4.2.4. By Production Technology
  • 7.3.5. Spain Process Oil Market Outlook
    • 7.3.5.1. Market Size & Forecast
      • 7.3.5.1.1. By Value
    • 7.3.5.2. Market Share & Forecast
      • 7.3.5.2.1. By Type
      • 7.3.5.2.2. By Function
      • 7.3.5.2.3. By Application
      • 7.3.5.2.4. By Production Technology

8. Asia-Pacific Process Oil Market Outlook

• 8.1. Market Size & Forecast
  • 8.1.1. By Value
• 8.2. Market Share & Forecast
  • 8.2.1. By Type
  • 8.2.2. By Function
  • 8.2.3. By Application
  • 8.2.4. By Production Technology
  • 8.2.5. By Country
• 8.3. Asia-Pacific: Country Analysis
  • 8.3.1. China Process Oil Market Outlook
    • 8.3.1.1. Market Size & Forecast
      • 8.3.1.1.1. By Value
    • 8.3.1.2. Market Share & Forecast
      • 8.3.1.2.1. By Type
      • 8.3.1.2.2. By Function
      • 8.3.1.2.3. By Application
      • 8.3.1.2.4. By Production Technology
  • 8.3.2. India Process Oil Market Outlook
    • 8.3.2.1. Market Size & Forecast
      • 8.3.2.1.1. By Value
    • 8.3.2.2. Market Share & Forecast
      • 8.3.2.2.1. By Type
      • 8.3.2.2.2. By Function
      • 8.3.2.2.3. By Application
      • 8.3.2.2.4. By Production Technology
  • 8.3.3. Japan Process Oil Market Outlook
    • 8.3.3.1. Market Size & Forecast
      • 8.3.3.1.1. By Value
    • 8.3.3.2. Market Share & Forecast
      • 8.3.3.2.1. By Type
      • 8.3.3.2.2. By Function
      • 8.3.3.2.3. By Application
      • 8.3.3.2.4. By Production Technology
  • 8.3.4. South Korea Process Oil Market Outlook
    • 8.3.4.1. Market Size & Forecast
      • 8.3.4.1.1. By Value
    • 8.3.4.2. Market Share & Forecast
      • 8.3.4.2.1. By Type
      • 8.3.4.2.2. By Function
      • 8.3.4.2.3. By Application
      • 8.3.4.2.4. By Production Technology
  • 8.3.5. Australia Process Oil Market Outlook
    • 8.3.5.1. Market Size & Forecast
      • 8.3.5.1.1. By Value
    • 8.3.5.2. Market Share & Forecast
      • 8.3.5.2.1. By Type
      • 8.3.5.2.2. By Function
      • 8.3.5.2.3. By Application
      • 8.3.5.2.4. By Production Technology

9. South America Process Oil Market Outlook

• 9.1. Market Size & Forecast
  • 9.1.1. By Value
• 9.2. Market Share & Forecast
  • 9.2.1. By Type
  • 9.2.2. By Function
  • 9.2.3. By Application
  • 9.2.4. By Production Technology
  • 9.2.5. By Country
• 9.3. South America: Country Analysis
  • 9.3.1. Brazil Process Oil Market Outlook
    • 9.3.1.1. Market Size & Forecast
      • 9.3.1.1.1. By Value
    • 9.3.1.2. Market Share & Forecast
      • 9.3.1.2.1. By Type
      • 9.3.1.2.2. By Function
      • 9.3.1.2.3. By Application
      • 9.3.1.2.4. By Production Technology
  • 9.3.2. Argentina Process Oil Market Outlook
    • 9.3.2.1. Market Size & Forecast
      • 9.3.2.1.1. By Value
    • 9.3.2.2. Market Share & Forecast
      • 9.3.2.2.1. By Type
      • 9.3.2.2.2. By Function
      • 9.3.2.2.3. By Application
      • 9.3.2.2.4. By Production Technology
  • 9.3.3. Colombia Process Oil Market Outlook
    • 9.3.3.1. Market Size & Forecast
      • 9.3.3.1.1. By Value
    • 9.3.3.2. Market Share & Forecast
      • 9.3.3.2.1. By Type
      • 9.3.3.2.2. By Function
      • 9.3.3.2.3. By Application
      • 9.3.3.2.4. By Production Technology

10. Middle East and Africa Process Oil Market Outlook

• 10.1. Market Size & Forecast
  • 10.1.1. By Value
• 10.2. Market Share & Forecast
  • 10.2.1. By Type
  • 10.2.2. By Function
  • 10.2.3. By Application
  • 10.2.4. By Production Technology
  • 10.2.5. By Country
• 10.3. MEA: Country Analysis
  • 10.3.1. South Africa Process Oil Market Outlook
    • 10.3.1.1. Market Size & Forecast
      • 10.3.1.1.1. By Value
    • 10.3.1.2. Market Share & Forecast
      • 10.3.1.2.1. By Type
      • 10.3.1.2.2. By Function
      • 10.3.1.2.3. By Application
      • 10.3.1.2.4. By Production Technology
  • 10.3.2. Saudi Arabia Process Oil Market Outlook
    • 10.3.2.1. Market Size & Forecast
      • 10.3.2.1.1. By Value
    • 10.3.2.2. Market Share & Forecast
      • 10.3.2.2.1. By Type
      • 10.3.2.2.2. By Function
      • 10.3.2.2.3. By Application
      • 10.3.2.2.4. By Production Technology
  • 10.3.3. UAE Process Oil Market Outlook
    • 10.3.3.1. Market Size & Forecast
      • 10.3.3.1.1. By Value
    • 10.3.3.2. Market Share & Forecast
      • 10.3.3.2.1. By Type
      • 10.3.3.2.2. By Function
      • 10.3.3.2.3. By Application
      • 10.3.3.2.4. By Production Technology

11. Market Dynamics

• 11.1. Drivers
• 11.2. Challenges

12. Market Trends & Developments

• 12.1. Recent Developments
• 12.2. Product Launches
• 12.3. Mergers & Acquisitions

13. Global Process Oil Market: SWOT Analysis

14. Competitive Landscape

• 14.1. Royal Dutch Shell PLC
  • 14.1.1. Business Overview
  • 14.1.2. Product & Service Offerings
  • 14.1.3. Recent Developments
  • 14.1.4. Financials (If Listed)
  • 14.1.5. Key Personnel
  • 14.1.6. SWOT Analysis
• 14.2. Exxonmobil Corporation
• 14.3. Total S.A.
• 14.4. Indian Oil Corporation Limited
• 14.5. Petronas Group
• 14.6. Repsol S.A.
• 14.7. Hindustan Petroleum Corporation Limited
• 14.8. Idemitsu Kosan Co., Ltd.
• 14.9. Unipetrol Group
• 14.10.Panama Petrochem Ltd

15. Strategic Recommendations

16. About Us & Disclaimer