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市場調查報告書

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1504107

熱噴塗塗料市場 - 全球產業規模、佔有率、趨勢、機會和預測，按材料、最終用戶、地區和競爭細分，2019-2029F

Thermal Spray Coatings Market - Global Industry Size, Share, Trends, Opportunity, and Forecast, Segmented By Material, By End User, By Region and Competition, 2019-2029F

出版日期: 2024年06月28日 | 出版商:

TechSci Research | 英文 188 Pages | 商品交期: 2-3個工作天內

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簡介目錄

2023 年，全球熱噴塗市場估值為102.3 億美元，預計到2029 年，預測期內將實現強勁成長，複合年成長率為4.49%。，其中包括細碎的熔融或半熔融液滴，從而形成耐用的塗層。該技術允許使用多種材料作為塗層，只要它們在噴塗過程中具有熔化或變成塑膠的能力。噴霧顆粒在基材表面形成互鎖的“片”或“片”，形成牢固的結合，並促進塗層的形成。

市場概況
預測期	2025-2029
2023 年市場規模	102.3億美元
2029 年市場規模	129.5億美元
2024-2029 年複合年成長率	4.49%
成長最快的細分市場	陶瓷製品
最大的市場	北美洲

熱噴塗製程與電解製程、電弧焊、釬焊、皮革塗層製程等其他製程之間的一個顯著區別是，在熱噴塗中，噴塗顆粒不需要與基材擴散以形成結合。這種獨特的特性提供了更大的靈活性，並在塗層材料和應用方面開闢了多種可能性。

熱噴塗的優點很多。它提供了多種塗層材料選擇，從金屬、合金、陶瓷、金屬陶瓷、碳化物、聚合物到塑膠，所有這些都可以以高沉積速率進行塗覆。熱噴塗塗層可以將兩種從冶金角度來看不相容的元素黏合起來。這意味著即使是熔點高於基材的材料也可以成功噴塗。熱噴塗塗層可最大限度地減少零件變形，並且需要最少的預熱或後加熱處理。

雖然緩慢的噴塗速度會導致形成細長的碎片，但值得注意的是，由於對鍍鉻的環境問題日益關注，預計對熱噴塗塗層的需求將會上升。隨著各行業以接近滿載的方式恢復營運，全球熱噴塗塗料市場具有巨大的成長潛力，為各行業帶來了許多機會。

主要市場促進因素

醫療保健產業對熱噴塗塗層的需求不斷成長

汽車產業對熱噴塗塗層的需求不斷成長

主要市場挑戰

原料成本和供應的波動

主要市場趨勢

塗層材料的進步

細分市場洞察

材料洞察

區域洞察

Global Thermal Spray Coatings Market was valued at USD 10.23 billion in 2023 and is anticipated to project robust growth in the forecast period with a CAGR of 4.49% through 2029. Thermal Spray coating is a highly versatile process that involves the application of a consumable spray consisting of finely divided molten or semi-molten droplets, resulting in the formation of a durable coating. This technique allows for the use of a wide range of materials as coatings, as long as they possess the ability to melt or become plastic during the spraying process. The particles of the spray form interlocking "splats" or "platelets" at the surface of the substrate, creating a strong bond, and facilitating the formation of the coating.

Market Overview
Forecast Period	2025-2029
Market Size 2023	USD 10.23 Billion
Market Size 2029	USD 12.95 Billion
CAGR 2024-2029	4.49%
Fastest Growing Segment	Ceramic
Largest Market	North America

One notable distinction between the Thermal Spray Coating Process and other processes such as electrolytic process, arc welding, brazing, leather coating process, is that in thermal spray coating, the particles of the spray do not require diffusion with the substrate to form a bond. This unique characteristic offers greater flexibility and opens up a multitude of possibilities in terms of coating materials and applications.

The advantages of Thermal Spraying are numerous. It provides a wide selection of coating materials, ranging from metals, alloys, ceramics, cermet, carbides, polymers, to plastics, all of which can be applied at a high deposition rate. Thermal spray coatings enable the bonding of two elements that are otherwise incompatible from a metallurgical standpoint. This means that even materials with a higher melting point than the substrate can be successfully sprayed. Thermal spray coatings minimize component distortion and require minimal pre-heating or post-heating treatment.

While the slow velocity of the spray results in the formation of elongated splats, it is important to note that the demand for Thermal Spray Coatings is anticipated to rise due to growing environmental concerns surrounding chrome plating. ith industries resuming their operations at near-full capacity, there is a significant potential for growth in the Global Thermal Spray Coatings Market, presenting numerous opportunities for various sectors.

Key Market Drivers

Growing Demand of Thermal Spray Coatings from Healthcare Industry

Thermal spray coatings are increasingly gaining popularity in the healthcare industry, finding extensive application in medical devices and equipment. These coatings offer a myriad of benefits, including exceptional wear resistance, superior adhesion, and prolonged lifespan of medical tools and devices.

One of the key areas where thermal spray coatings have revolutionized healthcare is in orthopedic and dental implants. By enhancing the durability and performance of implants, these coatings effectively mitigate the risk of implant failure, ensuring better patient outcomes and satisfaction.

Several factors contribute to the growing demand for thermal spray coatings in the healthcare sector. The ever-increasing global population, accompanied by a higher prevalence of chronic diseases, necessitates advanced medical devices and equipment that can withstand rigorous usage. The rapid technological advancements in the medical field have spurred the development of innovative devices that require high-performance coatings to function optimally. This trend has further fueled the demand for thermal spray coatings, as they provide the necessary protection and performance enhancement.

The rising demand from the healthcare industry has had a significant impact on the global thermal spray coatings market. Manufacturers are now dedicating their efforts to research and development activities to create coatings that meet the specific and evolving needs of the healthcare sector. This proactive approach ensures that the coatings are tailored to address the unique challenges and requirements of medical devices and equipment.

The booming healthcare industry, particularly in emerging economies, is expected to provide lucrative opportunities for the thermal spray coatings market. As these regions witness rapid growth and development in their healthcare infrastructure, there will be an increased demand for technologically advanced to coatings to support the evolving medical landscape. This presents a favorable outlook for the thermal spray coatings market, with promising prospects for growth and expansion in the foreseeable future.

Growing Demand of Thermal Spray Coatings from Automotive Industry

Thermal spray coatings have gained extensive usage in the automotive industry due to their remarkable ability to provide superior protection against wear, corrosion, and high temperatures. These coatings are carefully applied to various auto parts, including engine components, transmission parts, and exhaust systems, thereby enhancing their overall performance and extending their longevity.

Several factors contribute to the growing demand for thermal spray coatings in the automotive sector. The continuous evolution of the automotive industry, characterized by constant advancements in vehicle design and an increasing emphasis on efficiency and durability, is driving the need for high-quality coatings that can withstand the demanding operating conditions.

The rising trend towards electric vehicles (EVs) is further fueling the demand for thermal spray coatings. As EVs require highly efficient and durable components to ensure optimal performance and longevity, the utilization of thermal spray coatings has become increasingly crucial in enhancing the reliability and functionality of these advanced vehicles.

The increasing demand from the automotive industry has a significant impact on the global thermal spray coatings market. As manufacturers strive to meet the specific needs of the automotive sector, there is a growing focus on research and development activities aimed at creating innovative and effective coatings that can withstand the harsh conditions and provide long-lasting protection.

The rapid growth of the automotive industry, particularly in emerging markets, presents lucrative opportunities for the thermal spray coatings market. The increasing number of vehicle production and sales, coupled with the need for enhanced performance and extended lifespan, contribute to the rising demand for thermal spray coatings in these regions.

The growing demand for thermal spray coatings from the automotive industry plays a pivotal role in driving the global thermal spray coatings market. As the automotive sector continues to evolve with technological advancements and the ongoing shift towards electric vehicles, the demand for durable, efficient, and high-quality thermal spray coatings is expected to witness substantial growth. This offers ample growth opportunities for players in the market to cater to the evolving needs of the automotive industry and capitalize on the expanding market potential.

Key Market Challenges

Volatility in Cost and Availability of Raw Materials

The production of thermal spray coatings heavily relies on a diverse range of raw materials, including ceramics, metals, alloys, and others. These materials are crucial for achieving the desired properties and performance of the coatings. However, their availability and prices can be influenced by various factors, resulting in a complex and dynamic landscape.

One of the key challenges faced by manufacturers is the volatility in raw material costs. Fluctuations in prices can occur due to changes in supply-demand dynamics, geopolitical issues, trade policies, and other macroeconomic variables. Such fluctuations can directly impact the production cost of thermal spray coatings, potentially leading to higher prices for end-users.

The availability of these raw materials is subject to uncertainties. Factors such as natural disasters, mining conditions, and environmental regulations can significantly affect the accessibility and availability of these materials. This unpredictability can cause disruptions in the supply chain, resulting in delays in the production and delivery of thermal spray coatings. Such delays can not only impact the market reputation of manufacturers but also strain their relationships with clients.

The price sensitivity of certain markets adds another layer of complexity. Higher production costs due to rising raw material prices can potentially affect the demand for thermal spray coatings, particularly in price-sensitive markets. Manufacturers need to carefully manage the delicate balance between cost and demand to maintain competitiveness.

The volatility in raw material costs and availability can have broader implications for research and development efforts. Manufacturers may face challenges in allocating resources for innovation and maintaining consistent quality control. These constraints can hinder the overall competitiveness of the market and limit the ability to adapt to evolving customer needs.

In summary, the production of thermal spray coatings is intricately linked to the availability and costs of raw materials. The dynamic nature of these factors, influenced by various economic and environmental variables, poses challenges to manufacturers in terms of cost management, supply chain resilience, market positioning, and innovation capabilities.

Key Market Trends

Advancements in Coating Materials

Thermal spray coatings, a technique involving the application of coating materials to surfaces, have gained significant traction in various industries. These coatings, which can consist of metals, ceramics, polymers, and composite materials, serve to enhance the properties of the surface or even create entirely new ones. Over time, the continuous advancements in coating materials have addressed the evolving needs of industries, drove innovation and expanding the range of applications for thermal spray coatings.

The primary focus of advancements in coating materials lies in improving critical aspects such as wear and corrosion resistance, thermal protection, electrical conductivity, and adhesion to the substrate. There is a growing emphasis on developing environmentally friendly coating materials, aligning with the global shift towards sustainability.

With the advent of improved coating materials, the possibilities for thermal spray coatings have substantially widened. Industries such as aerospace, automotive, healthcare, and energy are now discovering new and innovative applications for these advanced coatings. The superior quality of the thermal spray coatings resulting from advancements in coating materials has created a surge in market demand. Industries are eager to leverage the benefits offered by these coatings, such as enhanced performance, increased durability, and extended product lifespan.

The continuous advancements in coating materials represent a significant trend in the global thermal spray coatings market. This trend not only drives market growth but also sets the stage for future breakthroughs and developments in the field of thermal spray coatings. As industries continue to explore new possibilities and push the boundaries of technology, the evolution of coating materials will play a crucial role in shaping the future of this industry.

Segmental Insights

Material Insights

Based on the material, the ceramic segment emerged as the dominant player in the global market for Thermal Spray Coatings in 2023. This is attributed to the fact that ceramic coatings have excellent adhesion properties, allowing them to tightly bound to surfaces and provide a wide range of benefits. These coatings offer corrosion protection, creating a barrier between the coated material and the surrounding environment. They provide thermal insulation, effectively reducing heat transfer and improving the efficiency of components in high-temperature environments. This thermal barrier property not only enhances operational efficiency but also extends the service lifespan of coated components.

The ceramic coatings exhibit impressive dielectric strength, making them ideal for applications where electrical insulation is required. They also offer sliding wear resistance, protecting the coated materials from damage when subjected to rubbing or sliding against abrasive surfaces. This property is particularly valuable in gas turbine engines, where the coating helps control clearance and prevents dimensional changes caused by thermal expansion during operation.

In summary, ceramic coatings provide a versatile solution for various industrial applications. With their exceptional adhesion properties and multifaceted benefits, they enhance the performance, durability, and reliability of coated materials in demanding environments.

Regional Insights

North America emerged as the dominant region in the Global Thermal Spray Coatings Market in 2023, holding the largest market share in terms of value. The high demand for products in key industries like aerospace, oil & gas, automotive, medical, and power generation has contributed to the growth of the coatings market in the region. The governments in the U.S. and Canada are actively funding projects aimed at developing innovative coatings, which further fuels market expansion. For instance, in February 2022, the Government of Canada announced a significant investment of USD 18.92 million (CAD 24 million) through the New Frontiers in Research Fund. This funding will be utilized for a pioneering project focused on the development of unique molecular coatings. These coatings have the potential to revolutionize various sectors, including healthcare, infrastructure, automotive, aerospace, and consumer electronics, by reducing maintenance costs and enhancing performance. The continuous support from governments and the ongoing research and development efforts in the coatings industry are expected to drive substantial growth and innovation in the market.

Key Market Players

Praxair Surface Technologies, Inc.

Arkema SA

Hoganas AB

H.C. Starck Inc.

Wall Colmonoy Corporation

Powder Alloy Corporation

Saint-Gobain S.A.

Carpenter Technology Corporation

Durum Verschleiss-Schutz GmbH

Montreal Carbide Co. Ltd.

Report Scope:

In this report, the Global Thermal Spray Coatings Market has been segmented into the following categories, in addition to the industry trends which have also been detailed below:

Thermal Spray Coatings Market, By Material:

Ceramic Metal & Alloys Others

Thermal Spray Coatings Market, By End User:

Healthcare Aerospace Automotive Agriculture Electronics Others

Thermal Spray Coatings Market, By Region:

North America

United States

Canada

Mexico

Europe

France

United Kingdom

Italy

Germany

Spain

Asia-Pacific

China

India

Japan

Australia

South Korea

South America

Brazil

Argentina

Colombia

Middle East & Africa

South Africa

Saudi Arabia

UAE

Egypt

Competitive Landscape

Company Profiles: Detailed analysis of the major companies present in the Global Thermal Spray Coatings Market.

Available Customizations:

Global Thermal Spray Coatings Market report with the given market data, TechSci Research offers customizations according to a company's specific needs. The following customization options are available for the report:

1. Product Overview

1.1. Market Definition
1.2. Scope of the Market
- 1.2.1. Markets Covered
- 1.2.2. Years Considered for Study
- 1.2.3. Key Market Segmentations

2. Research Methodology

2.1. Objective of the Study
2.2. Baseline Methodology
2.3. Key Industry Partners
2.4. Major Association and Secondary Sources
2.5. Forecasting Methodology
2.6. Data Triangulation & Validation
2.7. Assumptions and Limitations

3. Executive Summary

3.1. Overview of the Market
3.2. Overview of Key Market Segmentations
3.3. Overview of Key Market Players
3.4. Overview of Key Regions/Countries
3.5. Overview of Market Drivers, Challenges, Trends

4. Global Thermal Spray Coatings Market Outlook

4.1. Market Size & Forecast
- 4.1.1. By Value
4.2. Market Share & Forecast
- 4.2.1. By Material (Ceramic, Metal & Alloys, Others)
- 4.2.2. By End User (Healthcare, Aerospace, Automotive, Agriculture, Electronics, Others)
- 4.2.3. By Region
- 4.2.4. By Company (2023)
4.3. Market Map
- 4.3.1. By Material
- 4.3.2. By End User
- 4.3.3. By Region

5. Asia Pacific Thermal Spray Coatings Market Outlook

5.1. Market Size & Forecast
- 5.1.1. By Value
5.2. Market Share & Forecast
- 5.2.1. By Material
- 5.2.2. By End User
- 5.2.3. By Country
5.3. Asia Pacific: Country Analysis
- 5.3.1. China Thermal Spray Coatings Market Outlook
  - 5.3.1.1. Market Size & Forecast
    - 5.3.1.1.1. By Value
  - 5.3.1.2. Market Share & Forecast
    - 5.3.1.2.1. By Material
    - 5.3.1.2.2. By End User
- 5.3.2. India Thermal Spray Coatings Market Outlook
  - 5.3.2.1. Market Size & Forecast
    - 5.3.2.1.1. By Value
  - 5.3.2.2. Market Share & Forecast
    - 5.3.2.2.1. By Material
    - 5.3.2.2.2. By End User
- 5.3.3. Australia Thermal Spray Coatings Market Outlook
  - 5.3.3.1. Market Size & Forecast
    - 5.3.3.1.1. By Value
  - 5.3.3.2. Market Share & Forecast
    - 5.3.3.2.1. By Material
    - 5.3.3.2.2. By End User
- 5.3.4. Japan Thermal Spray Coatings Market Outlook
  - 5.3.4.1. Market Size & Forecast
    - 5.3.4.1.1. By Value
  - 5.3.4.2. Market Share & Forecast
    - 5.3.4.2.1. By Material
    - 5.3.4.2.2. By End User
- 5.3.5. South Korea Thermal Spray Coatings Market Outlook
  - 5.3.5.1. Market Size & Forecast
    - 5.3.5.1.1. By Value
  - 5.3.5.2. Market Share & Forecast
    - 5.3.5.2.1. By Material
    - 5.3.5.2.2. By End User

6. Europe Thermal Spray Coatings Market Outlook

6.1. Market Size & Forecast
- 6.1.1. By Value
6.2. Market Share & Forecast
- 6.2.1. By Material
- 6.2.2. By End User
- 6.2.3. By Country
6.3. Europe: Country Analysis
- 6.3.1. France Thermal Spray Coatings Market Outlook
  - 6.3.1.1. Market Size & Forecast
    - 6.3.1.1.1. By Value
  - 6.3.1.2. Market Share & Forecast
    - 6.3.1.2.1. By Material
    - 6.3.1.2.2. By End User
- 6.3.2. Germany Thermal Spray Coatings Market Outlook
  - 6.3.2.1. Market Size & Forecast
    - 6.3.2.1.1. By Value
  - 6.3.2.2. Market Share & Forecast
    - 6.3.2.2.1. By Material
    - 6.3.2.2.2. By End User
- 6.3.3. Spain Thermal Spray Coatings Market Outlook
  - 6.3.3.1. Market Size & Forecast
    - 6.3.3.1.1. By Value
  - 6.3.3.2. Market Share & Forecast
    - 6.3.3.2.1. By Material
    - 6.3.3.2.2. By End User
- 6.3.4. Italy Thermal Spray Coatings Market Outlook
  - 6.3.4.1. Market Size & Forecast
    - 6.3.4.1.1. By Value
  - 6.3.4.2. Market Share & Forecast
    - 6.3.4.2.1. By Material
    - 6.3.4.2.2. By End User
- 6.3.5. United Kingdom Thermal Spray Coatings Market Outlook
  - 6.3.5.1. Market Size & Forecast
    - 6.3.5.1.1. By Value
  - 6.3.5.2. Market Share & Forecast
    - 6.3.5.2.1. By Material
    - 6.3.5.2.2. By End User

7. North America Thermal Spray Coatings Market Outlook

7.1. Market Size & Forecast
- 7.1.1. By Value
7.2. Market Share & Forecast
- 7.2.1. By Material
- 7.2.2. By End User
- 7.2.3. By Country
7.3. North America: Country Analysis
- 7.3.1. United States Thermal Spray Coatings Market Outlook
  - 7.3.1.1. Market Size & Forecast
    - 7.3.1.1.1. By Value
  - 7.3.1.2. Market Share & Forecast
    - 7.3.1.2.1. By Material
    - 7.3.1.2.2. By End User
- 7.3.2. Mexico Thermal Spray Coatings Market Outlook
  - 7.3.2.1. Market Size & Forecast
    - 7.3.2.1.1. By Value
  - 7.3.2.2. Market Share & Forecast
    - 7.3.2.2.1. By Material
    - 7.3.2.2.2. By End User
- 7.3.3. Canada Thermal Spray Coatings Market Outlook
  - 7.3.3.1. Market Size & Forecast
    - 7.3.3.1.1. By Value
  - 7.3.3.2. Market Share & Forecast
    - 7.3.3.2.1. By Material
    - 7.3.3.2.2. By End User

8. South America Thermal Spray Coatings Market Outlook

8.1. Market Size & Forecast
- 8.1.1. By Value
8.2. Market Share & Forecast
- 8.2.1. By Material
- 8.2.2. By End User
- 8.2.3. By Country
8.3. South America: Country Analysis
- 8.3.1. Brazil Thermal Spray Coatings Market Outlook
  - 8.3.1.1. Market Size & Forecast
    - 8.3.1.1.1. By Value
  - 8.3.1.2. Market Share & Forecast
    - 8.3.1.2.1. By Material
    - 8.3.1.2.2. By End User
- 8.3.2. Argentina Thermal Spray Coatings Market Outlook
  - 8.3.2.1. Market Size & Forecast
    - 8.3.2.1.1. By Value
  - 8.3.2.2. Market Share & Forecast
    - 8.3.2.2.1. By Material
    - 8.3.2.2.2. By End User
- 8.3.3. Colombia Thermal Spray Coatings Market Outlook
  - 8.3.3.1. Market Size & Forecast
    - 8.3.3.1.1. By Value
  - 8.3.3.2. Market Share & Forecast
    - 8.3.3.2.1. By Material
    - 8.3.3.2.2. By End User

9. Middle East and Africa Thermal Spray Coatings Market Outlook

9.1. Market Size & Forecast
- 9.1.1. By Value
9.2. Market Share & Forecast
- 9.2.1. By Material
- 9.2.2. By End User
- 9.2.3. By Country
9.3. MEA: Country Analysis
- 9.3.1. South Africa Thermal Spray Coatings Market Outlook
  - 9.3.1.1. Market Size & Forecast
    - 9.3.1.1.1. By Value
  - 9.3.1.2. Market Share & Forecast
    - 9.3.1.2.1. By Material
    - 9.3.1.2.2. By End User
- 9.3.2. Saudi Arabia Thermal Spray Coatings Market Outlook
  - 9.3.2.1. Market Size & Forecast
    - 9.3.2.1.1. By Value
  - 9.3.2.2. Market Share & Forecast
    - 9.3.2.2.1. By Material
    - 9.3.2.2.2. By End User
- 9.3.3. UAE Thermal Spray Coatings Market Outlook
  - 9.3.3.1. Market Size & Forecast
    - 9.3.3.1.1. By Value
  - 9.3.3.2. Market Share & Forecast
    - 9.3.3.2.1. By Material
    - 9.3.3.2.2. By End User
- 9.3.4. Egypt Thermal Spray Coatings Market Outlook
  - 9.3.4.1. Market Size & Forecast
    - 9.3.4.1.1. By Value
  - 9.3.4.2. Market Share & Forecast
    - 9.3.4.2.1. By Material
    - 9.3.4.2.2. By End User

10. Market Dynamics

10.1. Drivers
10.2. Challenges

11. Market Trends & Developments

11.1. Recent Developments
11.2. Product Launches
11.3. Mergers & Acquisitions

12. Global Thermal Spray Coatings Market: SWOT Analysis

13. Porter's Five Forces Analysis

13.1. Competition in the Industry
13.2. Potential of New Entrants
13.3. Power of Suppliers
13.4. Power of Customers
13.5. Threat of Substitute Product

14. Competitive Landscape

14.1. Praxair Surface Technologies, Inc.
- 14.1.1. Business Overview
- 14.1.2. Company Snapshot
- 14.1.3. Products & Services
- 14.1.4. Financials (In case of listed)
- 14.1.5. Recent Developments
- 14.1.67. SWOT Analysis
14.2. Arkema SA
14.3. Hoganas AB
14.4. H.C. Starck Inc.
14.5. Wall Colmonoy Corporation
14.6. Powder Alloy Corporation
14.7. Saint-Gobain S.A.
14.8. Carpenter Technology Corporation
14.9. Durum Verschleiss-Schutz GmbH
14.10. Montreal Carbide Co. Ltd.