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市場調查報告書
商品編碼
1904656
工業自動化和控制系統市場預測至2032年:按組件、控制系統、技術、部署類型、應用、最終用戶和地區分類的全球分析Industrial Automation & Control Systems Market Forecasts to 2032 - Global Analysis By Component, Control System, Technology, Deployment Mode, Application, End User and By Geography |
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根據 Stratistics MRC 的一項研究,預計到 2025 年,全球工業自動化和控制系統市場規模將達到 2,327.4 億美元,到 2032 年將達到 5,407.9 億美元,預測期內複合年成長率為 12.8%。
工業自動化和控制系統是將先進的硬體、軟體和通訊工具結合,以最小的人工干預實現工業運作的自動監控、調整和改進。這些系統包含PLC、DCS、SCADA平台、感測器、致動器和工業通訊網路等技術。其目的是幫助實現複雜工業流程的即時監控、精確控制、預測性維護和有效管理,從而提高製造業、發電業、公共產業和流程工業等領域的效率、準確性、安全性和生產力。
工業4.0和智慧製造的興起
製造商正在加速採用互聯機器、感測器和智慧控制平台,以實現即時監控和決策。智慧工廠強調自動化、資料交換和網實整合系統,以提高生產效率和柔軟性。將人工智慧、物聯網和進階分析技術整合到生產環境中,可以最佳化資產利用率並減少營運低效。提高產品品質和降低成本的壓力不斷增加,也推動了對自動化領域的進一步投資。主要經濟體的政府正在透過政策支持和資金舉措來促進數位化製造。因此,工業自動化系統正成為現代製造業生態系統的基礎組成部分。
熟練人員短缺
工業自動化需要機器人技術、控制工程、數據分析和軟體整合等方面的專業知識。許多製造業在招募和留住具備多學科技術知識的人才方面面臨挑戰。科技的快速發展也造成了技能缺口,現有員工難以跟上不斷發展的系統。培訓和技能提升專案需要投入大量的時間和資金,尤其對於中小企業而言更是如此。自動化技術缺乏標準化的教育框架進一步加劇了這個問題。
數位雙胞胎技術
數位雙胞胎能夠實現實體資產的虛擬複製,使製造商能夠即時模擬、監控和最佳化營運。這些解決方案透過在故障發生前識別潛在故障來改善預測性維護。與自動化平台的整合提高了流程可視性,並支援數據驅動的決策。製造商正擴大利用數位雙胞胎來減少停機時間、提高能源效率並縮短產品開發週期。雲端運算和工業IoT的進步使數位數位雙胞胎部署更具可擴展性和成本效益。這一趨勢正在為提供整合數位解決方案的自動化供應商創造新的收入來源。
地緣政治緊張局勢與貿易關稅
對電子元件、半導體和工業機械徵收貿易關稅可能會增加系統成本並擾亂供應鏈。許多自動化解決方案依賴全球採購的元件,因此極易受到跨境貿易限制的影響。政治不確定性可能會延誤製造商的基礎設施計劃和資本支出。區域貿易政策的變化也可能迫使企業重組其供應商網路。遵守出口管制和本地化要求會增加全球供應商的營運複雜性。這些因素共同造成了不確定性,並可能在中短期內抑制市場成長。
新冠感染疾病顯著改變了工業自動化和控制系統的模式。工廠停工和供應鏈中斷最初減緩了多個產業自動化普及的步伐。然而,這場危機凸顯了建構具有韌性的自動化製造營運的重要性。企業加速向自動化轉型,以降低對人事費用的依賴並確保業務永續營運。在此期間,遠端監控、雲端控制系統和自動駕駛技術迅速普及。疫情後的策略高度重視自動化,視為降低風險、保障業務穩定的核心要素。
預計在預測期內,工業機器人領域將佔據最大的市場佔有率。
由於工業機器人在製造業的廣泛應用,預計在預測期內,工業機器人領域將佔據最大的市場佔有率。機器人廣泛應用於焊接、組裝、物料輸送和包裝等作業。它們高精度、高一致性的操作能力顯著提高了生產效率。協作機器人和人工智慧視覺系統的進步正在拓展其應用領域。製造商正在加速採用機器人,以應對勞動力短缺問題並提高職場安全。機器人價格的下降和編程的便利性也進一步推動了機器人的普及。
預計在預測期內,醫療保健和製藥業將實現最高的複合年成長率。
預計在預測期內,醫療保健和製藥業將實現最高成長率。自動化系統在製藥生產中的應用日益廣泛,以確保精準性、合規性和可追溯性。嚴格的監管要求推動了對自動化品管和監控解決方案的需求。機器人技術和控制系統提高了藥物配製、包裝和貼標流程的效率。生物製藥和個人化醫療的興起進一步增加了自動化的複雜性和應用範圍。製造商利用自動化來最大限度地降低污染風險,並提高批次間的一致性。
預計亞太地區將在預測期內佔據最大的市場佔有率。中國、印度和韓國等國的快速工業化和不斷擴大的製造地是主要的成長要素。該地區各國政府正積極透過國家層級的數位化舉措來推動智慧製造。不斷上漲的人事費用促使製造商轉向自動化以保持競爭力。該地區強大的電子和汽車製造業基礎也為其提供了輔助。自動化組件的在地採購供應以及不斷成長的外國直接投資也為市場擴張提供了支援。
預計中東和非洲地區在預測期內將實現最高的複合年成長率。產業多元化舉措正推動自動化技術的應用範圍擴展到石油和天然氣產業以外的其他領域。各國政府正在投資智慧工廠、工業數位化和基礎設施現代化。自動化在全部區域食品加工、公共產業和物流等行業正變得越來越普遍。對營運效率和資源最佳化的日益重視正在推動控制系統的應用。與全球自動化供應商的合作正在促進技術轉移和人才培養。
According to Stratistics MRC, the Global Industrial Automation & Control Systems Market is accounted for $232.74 billion in 2025 and is expected to reach $540.79 billion by 2032 growing at a CAGR of 12.8% during the forecast period. Industrial Automation & Control Systems involve the coordinated application of advanced hardware, software, and communication tools to automatically supervise, regulate, and improve industrial operations with limited human involvement. These systems comprise technologies such as PLCs, DCS, SCADA platforms, sensors, actuators, and industrial communication networks. Their purpose is to improve efficiency, accuracy, safety, and productivity in sectors including manufacturing, power generation, utilities, and process industries by supporting real-time monitoring, accurate control, predictive upkeep, and effective management of complex industrial processes.
Rise of industry 4.0 and smart manufacturing
Manufacturers are increasingly deploying connected machines, sensors, and intelligent control platforms to enable real-time monitoring and decision-making. Smart factories emphasize automation, data exchange, and cyber-physical systems to enhance productivity and flexibility. The integration of AI, IoT, and advanced analytics into production environments is optimizing asset utilization and reducing operational inefficiencies. Growing pressure to improve product quality while lowering costs is further encouraging automation investments. Governments across major economies are promoting digital manufacturing through policy support and funding initiatives. As a result, industrial automation systems are becoming foundational to modern manufacturing ecosystems.
Shortage of skilled personnel
Industrial automation requires expertise in robotics, control engineering, data analytics, and software integration. Many manufacturing firms face challenges in recruiting and retaining talent with cross-disciplinary technical knowledge. Rapid technological advancements are also creating skill gaps, as existing workforces struggle to keep pace with evolving systems. Training and upskilling programs involve significant time and financial investment, particularly for small and mid-sized enterprises. The lack of standardized education frameworks for automation technologies further compounds this issue.
Digital twin technology
Digital twins enable virtual replicas of physical assets, allowing manufacturers to simulate, monitor, and optimize operations in real time. These solutions improve predictive maintenance by identifying potential failures before they occur. Integration with automation platforms enhances process visibility and supports data-driven decision-making. Manufacturers are increasingly leveraging digital twins to reduce downtime, improve energy efficiency, and shorten product development cycles. Advances in cloud computing and industrial IoT are making digital twin deployment more scalable and cost-effective. This trend is opening new revenue streams for automation vendors offering integrated digital solutions.
Geopolitical tensions and trade tariffs
Trade tariffs on electronic components, semiconductors, and industrial machinery can increase system costs and disrupt supply chains. Many automation solutions rely on globally sourced components, making them vulnerable to cross-border trade restrictions. Political uncertainties can delay infrastructure projects and capital investments by manufacturers. Shifts in regional trade policies may also force companies to reconfigure supplier networks. Compliance with export controls and localization requirements adds operational complexity for global vendors. These factors collectively create uncertainty that may restrain market growth in the short to medium term.
The COVID-19 pandemic significantly reshaped the industrial automation and control systems landscape. Factory shutdowns and supply chain disruptions initially slowed automation deployments across multiple industries. However, the crisis highlighted the importance of resilient and automated manufacturing operations. Companies increasingly turned to automation to reduce dependency on manual labor and ensure business continuity. Remote monitoring, cloud-based control systems, and autonomous operations gained rapid adoption during this period. Post-pandemic strategies now strongly emphasize automation as a core component of risk mitigation and operational stability.
The industrial robots segment is expected to be the largest during the forecast period
The industrial robots segment is expected to account for the largest market share during the forecast period, due to its extensive use across manufacturing industries. Robots are widely deployed for tasks such as welding, assembly, material handling, and packaging. Their ability to operate with high precision and consistency significantly improves production efficiency. Advancements in collaborative robots and AI-enabled vision systems are expanding application areas. Manufacturers are increasingly adopting robots to address labor shortages and improve workplace safety. Declining robot prices and improved ease of programming are further supporting adoption.
The healthcare & pharmaceuticals segment is expected to have the highest CAGR during the forecast period
Over the forecast period, the healthcare & pharmaceuticals segment is predicted to witness the highest growth rate. Automation systems are increasingly used to ensure precision, compliance, and traceability in pharmaceutical manufacturing. Strict regulatory requirements are driving demand for automated quality control and monitoring solutions. Robotics and control systems are improving efficiency in drug formulation, packaging, and labeling processes. The rise in biologics and personalized medicine is further increasing automation complexity and adoption. Manufacturers are leveraging automation to minimize contamination risks and improve batch consistency.
During the forecast period, the Asia Pacific region is expected to hold the largest market share. Rapid industrialization and expanding manufacturing bases in countries such as China, India, and South Korea are key growth drivers. Governments in the region are actively promoting smart manufacturing through national digitization initiatives. Rising labor costs are pushing manufacturers toward automation to maintain competitiveness. The region also benefits from strong electronics and automotive production hubs. Local availability of automation components and increasing foreign direct investment are supporting market expansion.
Over the forecast period, the Middle East & Africa region is anticipated to exhibit the highest CAGR. Industrial diversification initiatives are encouraging automation adoption beyond oil and gas sectors. Governments are investing in smart factories, industrial digitalization, and infrastructure modernization. Automation is gaining traction in food processing, utilities, and logistics industries across the region. Increasing focus on operational efficiency and resource optimization is driving control system deployment. Partnerships with global automation providers are facilitating technology transfer and workforce training.
Key players in the market
Some of the key players in Industrial Automation & Control Systems Market include Siemens AG, Fuji Electric, ABB Ltd., Hitachi, Ltd., Rockwell Automation, Parker Hannifin, Schneider Electric, Bosch Rexroth, Honeywell, General Electric, Emerson Electric, FANUC Corp., Mitsubishi Electric, Omron Corp., and Yokogawa Electric.
In December 2025, VinSpeed High-Speed Railway Investment and Development Joint Stock Company and Siemens Mobility have signed a Comprehensive Strategic Partnership and Framework Agreement, launching a broad cooperation for high-speed rail in Vietnam. Siemens Mobility will serve as technology partner, responsible for the design, supply, and integration of modern Velaro Novo high-speed trains and key railway subsystems, including ETCS Level 2 signaling with automatic train operation (ATO), telecommunications, and electrification systems.
In November 2025, Rockwell Automation, in collaboration with ICT Academy, has launched the Youth Empowerment Program, an initiative designed to boost the employability of young talent across India through specialized skill development. The program is designed to equip students with essential skills in emerging technologies like AI, Data Analytics, and Robotic Process Automation.
Note: Tables for North America, Europe, APAC, South America, and Middle East & Africa Regions are also represented in the same manner as above.