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1880450

零廢棄物發泡設備市場預測至2032年：按泡沫類型、生產方法、應用、最終用戶和地區分類的全球分析

Zero-Waste Cellular Foam Plants Market Forecasts to 2032 - Global Analysis By Foam Type, Manufacturing Method, Application, End User, and By Geography.

出版日期: 2025年11月01日 | 出版商:

Stratistics Market Research Consulting | 英文 200+ Pages | 商品交期: 2-3個工作天內

價格

簡介目錄圖表

根據 Stratistics MRC 的一項研究，預計到 2025 年，全球零發泡泡沫工廠市場價值將達到 5 億美元，到 2032 年將達到 13 億美元，在預測期內的複合年成長率為 14.6%。

零廢棄發泡工廠使用可生物分解或可回收的原料，例如玉米澱粉或回收的寶特瓶，透過環保的閉合迴路製程生產輕質多孔發泡材料。這項技術能夠生產出使用後可完全分解或回收的絕緣包裝、園藝基質和工業零件，從而顯著減少廢棄物掩埋和資源消耗，並符合製造業循環經濟的原則。

根據艾倫·麥克阿瑟基金會的說法，將植物來源糖精確發酵成客製化的蜂窩泡沫，可以製造出無生產廢棄物的可生物分解包裝，從而支持循環生物經濟。

企業對閉合迴路材料的需求不斷成長

隨著各行業向可再生製造模式轉型，企業對循環材料的需求日益成長，加速了零廢棄發泡工廠的普及。包裝、汽車和消費品等行業的公司都在設定可衡量的循環經濟基準，促使發泡體生產線快速升級，以支持材料的完全回收。投資者對以環境、社會和治理（ESG）為主導的採購政策、供應商永續性評估以及可證明的減廢棄物的呼籲，進一步推動了這一轉變。隨著企業將循環經濟框架制度化，對能夠實現可追溯、完全可回收聚合物循環的新一代發泡體工廠的需求也日益成長。

零廢棄物蜂窩聚合物生產線的高資本投資

零廢棄物泡棉聚合物生產線所需的高資本支出 (CapEx) 是一大障礙，因為精密機械、精密回收裝置和閉合迴路擠出系統都需要大量的前期投資。中小製造商在從傳統泡沫製造流程轉型到包含即時回收、純化和再加工模組的全循環佈局時，面臨資金方面的限制。此外，對老舊設備維修，配備高效能熱處理平台和自動化材料分類技術，也增加了資本投入的複雜性。儘管從長遠來看，這種模式具有節省營運成本的潛力，但初始成本阻礙了其在新興市場的廣泛應用。

突破性的酵素解技術

突破性的酵素分解技術能夠將聚氨酯和聚烯發泡體高度選擇性地分解為單體級原料，從而帶來巨大的發展機會。這些生物催化途徑能夠實現低能耗、近乎零廢棄物的轉化循環，顯著提高回收利用的經濟效益和材料純度。隨著研究機構與發泡生產商的合作，可擴展的酵素系統已在亞洲、歐洲和美國進入試點部署階段。這項創新使零廢棄物發泡工廠能夠實現前所未有的循環利用，減少對原生石化產品的依賴，並創造新的商機。

用更便宜的材料取代市場所需材料

在對成本高度敏感的行業，可能會出現轉向傳統泡沫材料和無需封閉回路型生產的替代基材的趨勢，這威脅到更便宜、性能更低的材料對市場的替代。當買家優先考慮單價而非永續性指標時，競爭壓力會進一步加劇，尤其是在大眾市場包裝和低利潤消費品領域。低成本進口產品的流通也進一步阻礙了先進零廢棄工廠的普及。如果沒有政策獎勵和消費者需求，高價值的再生發泡材可能會被經濟效益高但環境性能較差的材料所取代。

新冠疫情的感染疾病：

新冠疫情導致供應鏈瓶頸、勞動力短缺和工廠現代化計劃延誤，暫時擾亂了發泡體的生產。然而，感染疾病加速了企業對永續材料的長期關注，促使企業重新評估環境風險並採用循環生產模式。醫療、防護和包裝泡沫塑膠需求的成長凸顯了建構具有韌性的閉合迴路基礎設施的必要性。疫情後的復甦基金和綠色產業獎勵正在支持對廢棄物加工技術的投資，並推動發泡工廠向零廢棄物轉型，因為全球各行業都在優先考慮營運穩定性和資源效率。

預計在預測期內，再生聚合物泡沫材料細分市場將佔據最大的市場佔有率。

預計在預測期內，再生聚合物泡沫材料將佔據最大的市場佔有率，這主要得益於工業界對高品質再生原料的強勁需求以及旨在減少聚合物廢棄物的嚴格法規。製造商正在整合先進的分離、純化和再擠出系統，以確保再生材料具有與原生材料相當的穩定機械性能。汽車內飾、防護包裝和建築隔熱材料等領域對再生聚合物泡棉材料的日益廣泛應用，進一步鞏固了該領域的主導地位。政府的回收政策和品牌的永續性措施也正在進一步擴大再生泡沫材料的市場滲透率。

預計在預測期內，閉合迴路發泡體生產領域將呈現最高的複合年成長率。

在預測期內，閉合迴路發泡體領域預計將實現最高成長率，這主要得益於循環生產線的快速升級，從而實現了材料的完全回收、在線連續解聚和高純度再加工。為了實現零掩埋目標，該產業正在採用自動化和增強型擠出系統、智慧廢棄物回收模組以及數位化材料追蹤平台。此外，企業對永續發展報告架構、碳減排目標和再生生產模式的投資不斷增加，也進一步推動了這一成長。隨著循環製造成為競爭優勢，閉合迴路工廠在全球迅速普及。

佔比最大的地區：

由於工業快速擴張、製造業基礎雄厚以及各國政府日益重視減少聚合物廢棄物，亞太地區預計將在預測期內佔據最大的市場佔有率。中國、日本和韓國等國家正在加速建造循環發泡塑膠工廠，這得益於技術升級、回收政策和企業環境、社會及治理（ESG）計畫的推動。汽車、家用電子電器和包裝產業日益成長的需求將進一步鞏固該地區的主導地位，而對永續基礎設施的投資不斷增加，也正在推動新興經濟體採用循環泡沫塑膠。

複合年成長率最高的地區：

預計在預測期內，北美將實現最高的複合年成長率，這主要得益於先進回收技術的加速應用、強勁的監管趨勢以及對循環聚合物生態系統投資的不斷成長。美國和加拿大正在經歷酵素分解技術、數位化發泡系統和閉合迴路材料平台的快速商業化。企業永續性目標、聯邦政府對低廢棄物生產的資金支持以及消費者對環保高效材料日益成長的偏好，都在推動這一成長。技術開發商、回收商和發泡製造商之間日益密切的合作，也進一步增強了全部區域的成長動能。

免費客製化服務：

購買此報告的客戶可以選擇以下免費自訂選項之一：

公司概況
- 對其他市場公司（最多 3 家公司）進行全面分析
- 對主要企業進行SWOT分析（最多3家公司）
區域細分
- 根據客戶要求，提供主要國家的市場估算、預測和複合年成長率（註：可行性需確認）。
競爭基準化分析
- 根據主要企業的產品系列、地理覆蓋範圍和策略聯盟基準化分析

介紹
北美洲
- 美國
- 加拿大
- 墨西哥
歐洲
- 德國
- 英國
- 義大利
- 法國
- 西班牙
- 其他歐洲
亞太地區
- 日本
- 中國
- 印度
- 澳洲
- 紐西蘭
- 韓國
- 亞太其他地區
南美洲
- 阿根廷
- 巴西
- 智利
- 南美洲其他地區
中東和非洲
- 沙烏地阿拉伯
- 阿拉伯聯合大公國
- 卡達
- 南非
- 其他中東和非洲地區

第10章：重大進展

協議、夥伴關係、合作和合資企業
收購與併購
新產品上市
業務拓展
其他關鍵策略

第11章企業概況

BASF
Dow
Covestro
Armacell
Recticel
Sealed Air
Interface
Huntsman
LyondellBasell
Evonik
Stora Enso
Henkel
DSM
Novamont
Aquafil
Trex

簡介目錄圖表

Product Code: SMRC32476

According to Stratistics MRC, the Global Zero-Waste Cellular Foam Plants Market is accounted for $500 million in 2025 and is expected to reach $1,300 million by 2032 growing at a CAGR of 14.6% during the forecast period. Zero-waste cellular foam plants manufacture lightweight, porous foam materials using biodegradable or recycled feedstock such as cornstarch or recycled PET bottles-through environmentally responsible, closed-loop processes. The technology enables production of insulating packaging, horticultural substrates, and industrial components that fully degrade after use or can be recycled, drastically cutting landfill waste and resource consumption, aligning with circular economy principles in manufacturing.

According to the Ellen MacArthur Foundation, precision fermentation of plant-based sugars into custom cellular foams creates biodegradable packaging with no production waste, supporting a circular bio-economy.

Market Dynamics:

Driver:

Growing corporate mandates for closed-loop materials

Growing corporate mandates for closed-loop materials are accelerating adoption of zero-waste cellular foam plants as industries transition toward regenerative manufacturing models. Enterprises across packaging, automotive, and consumer goods are setting measurable circularity benchmarks, prompting rapid upgrades to foam production lines that support complete material recovery. This shift is reinforced by ESG-driven procurement policies, supplier sustainability scorecards, and investor pressure for demonstrable waste reduction. As companies institutionalize circular frameworks, demand rises for next-generation foam plants enabling traceable, fully recoverable polymer cycles.

Restraint:

High CapEx for waste-free cellular polymer production lines

High CapEx requirements for waste-free cellular polymer production lines remain a key barrier, as advanced machinery, precision recycling units, and closed-loop extrusion systems demand substantial upfront investment. Smaller manufacturers face financial constraints when transitioning from conventional foam processes to fully circular layouts incorporating real-time recovery, purification, and reprocessing modules. Additionally, retrofitting older facilities with high-efficiency thermal platforms and automated material-sorting technologies increases capital complexity. Despite long-term operational savings, initial costs continue to slow widespread adoption across emerging markets.

Opportunity:

Breakthrough enzymatic depolymerization technologies

Breakthrough enzymatic depolymerization technologies present a major opportunity by enabling highly selective breakdown of polyurethane and polyolefin foams into monomer-grade feedstocks. These bio-catalytic pathways offer low-energy, near-zero-waste conversion cycles that significantly improve recycling economics and material purity. As research institutes collaborate with foam manufacturers, scalable enzymatic systems are entering pilot deployment in Asia, Europe, and the U.S. This innovation positions zero-waste cellular foam plants to achieve unprecedented circularity, reducing reliance on virgin petrochemicals and unlocking new revenue opportunities.

Threat:

Market substitution by cheaper materials

Market substitution by cheaper, lower-performance materials poses a threat as cost-sensitive sectors may shift toward conventional foams or alternative substrates that do not require closed-loop production. Competitive pressure intensifies when buyers prioritize unit pricing over sustainability metrics, particularly in mass-market packaging and low-margin consumer goods. The availability of low-cost imports further challenges adoption of advanced zero-waste plants. Without policy incentives or customer mandates, high-value circular foams risk being overshadowed by economically attractive but environmentally inferior materials.

Covid-19 Impact:

Covid-19 temporarily disrupted foam manufacturing through supply-chain bottlenecks, labor shortages, and delays in plant-modernization projects. However, the pandemic accelerated long-term interest in sustainable materials as companies reassessed environmental risks and adopted circular production commitments. Increased demand for medical, protective, and packaging foams highlighted the need for resilient closed-loop infrastructure. Post-pandemic recovery funding and green-industry incentives supported investments in waste-free processing technologies, strengthening momentum toward zero-waste cellular foam plants as global industries prioritized operational stability and resource efficiency.

The recycled polymer foams segment is expected to be the largest during the forecast period

The recycled polymer foams segment is expected to account for the largest market share during the forecast period, driven by surging industrial demand for high-quality recycled inputs and stringent regulations governing polymer waste reduction. Manufacturers are integrating advanced separation, purification, and re-extrusion systems that deliver consistent mechanical performance comparable to virgin materials. Growing adoption across automotive interiors, protective packaging, and building insulation reinforces segment leadership. Government recycling mandates and brand sustainability commitments further expand market penetration for recycled foam

The closed-loop foam production segment is expected to have the highest CAGR during the forecast period

Over the forecast period, the closed-loop foam production segment is predicted to witness the highest growth rate, propelled by rapid upgrades to circular manufacturing lines that enable complete material recapture, in-line depolymerization, and high-purity reprocessing. Industries are embracing automation-enhanced extrusion systems, smart waste-recovery modules, and digital material-tracking platforms to achieve zero-landfill goals. This growth is reinforced by corporate sustainability reporting frameworks, carbon-reduction targets, and rising investment in regenerative production models. As circular manufacturing becomes a core competitive differentiator, closed-loop plants gain accelerated global traction.

Region with largest share:

During the forecast period, the Asia Pacific region is expected to hold the largest market share, attributed to rapid industrial expansion, strong manufacturing bases, and rising governmental pressure to reduce polymer waste. Countries such as China, Japan, and South Korea are accelerating deployment of circular foam plants supported by technology upgrades, recycling mandates, and corporate ESG programs. Growing demand from automotive, consumer electronics, and packaging sectors further strengthens regional leadership, while expanding investment in sustainable infrastructure enhances adoption across emerging economies.

Region with highest CAGR:

Over the forecast period, the North America region is anticipated to exhibit the highest CAGR associated with accelerated adoption of advanced recycling technologies, strong regulatory momentum, and expanding investments in circular polymer ecosystems. The U.S. and Canada are witnessing rapid commercialization of enzymatic depolymerization, digitalized foam-production systems, and closed-loop material platforms. Corporate sustainability targets, federal funding for low-waste manufacturing, and high consumer preference for eco-efficient materials amplify growth. Rising collaborations between technology developers, recyclers, and foam manufacturers further drive momentum across the region.

Key players in the market

Some of the key players in Zero-Waste Cellular Foam Plants Market include BASF, Dow, Covestro, Armacell, Recticel, Sealed Air, Interface, Huntsman, LyondellBasell, Evonik, Stora Enso, Henkel, DSM, Novamont, Aquafil, and Trex.

Key Developments:

In October 2025, BASF launched its new BioBalance PF plant-based polyol foam, engineered for 100% recyclability and made from certified zero-waste production processes for the automotive and furniture sectors.

In September 2025, Dow introduced the VERSIFY ZC series of zero-waste circular foams, derived entirely from post-consumer plastic waste, targeting packaging and insulation applications with enhanced compression resistance.

In August 2025, Covestro announced the start of operations at its new pilot plant in Germany for producing cardyon(R)-based carbon-negative foam, which utilizes captured CO2 as a raw material, advancing its pathway to zero-waste manufacturing.

Foam Types Covered:

Biodegradable Foams
Mycelium-Based Foams
Recycled Polymer Foams
Cellulosic Bio-Foams
Plant-Based Biofoam Composites

Manufacturing Methods Covered:

Closed-Loop Foam Production
Bioreactor-Based Foam Culturing
Additive Foam Fabrication
Compressed Biomass Foaming
Zero-Emission Thermal Foaming

Applications Covered:

Packaging Solutions
Construction Materials
Furniture & Cushioning
Automotive Components
Consumer Goods

End Users Covered:

Packaging Manufacturers
Construction Companies
Automotive OEMs
Furniture Manufacturers
Sustainability-Focused Startups

Regions Covered:

North America
- US
- Canada
- Mexico
Europe
- Germany
- UK
- Italy
- France
- Spain
- Rest of Europe
Asia Pacific
- Japan
- China
- India
- Australia
- New Zealand
- South Korea
- Rest of Asia Pacific
South America
- Argentina
- Brazil
- Chile
- Rest of South America
Middle East & Africa
- Saudi Arabia
- UAE
- Qatar
- South Africa
- Rest of Middle East & Africa

What our report offers:

Market share assessments for the regional and country-level segments
Strategic recommendations for the new entrants
Covers Market data for the years 2024, 2025, 2026, 2028, and 2032
Market Trends (Drivers, Constraints, Opportunities, Threats, Challenges, Investment Opportunities, and recommendations)
Strategic recommendations in key business segments based on the market estimations
Competitive landscaping mapping the key common trends
Company profiling with detailed strategies, financials, and recent developments
Supply chain trends mapping the latest technological advancements

Free Customization Offerings:

All the customers of this report will be entitled to receive one of the following free customization options:

Company Profiling
- Comprehensive profiling of additional market players (up to 3)
- SWOT Analysis of key players (up to 3)
Regional Segmentation
- Market estimations, Forecasts and CAGR of any prominent country as per the client's interest (Note: Depends on feasibility check)
Competitive Benchmarking
- Benchmarking of key players based on product portfolio, geographical presence, and strategic alliances

1 Executive Summary

2 Preface

2.1 Abstract
2.2 Stake Holders
2.3 Research Scope
2.4 Research Methodology
- 2.4.1 Data Mining
- 2.4.2 Data Analysis
- 2.4.3 Data Validation
- 2.4.4 Research Approach
2.5 Research Sources
- 2.5.1 Primary Research Sources
- 2.5.2 Secondary Research Sources
- 2.5.3 Assumptions

3 Market Trend Analysis

3.1 Introduction
3.2 Drivers
3.3 Restraints
3.4 Opportunities
3.5 Threats
3.6 Application Analysis
3.7 End User Analysis
3.8 Emerging Markets
3.9 Impact of Covid-19

4 Porters Five Force Analysis

4.1 Bargaining power of suppliers
4.2 Bargaining power of buyers
4.3 Threat of substitutes
4.4 Threat of new entrants
4.5 Competitive rivalry

5 Global Zero-Waste Cellular Foam Plants Market, By Foam Type

5.1 Introduction
5.2 Biodegradable Foams
5.3 Mycelium-Based Foams
5.4 Recycled Polymer Foams
5.5 Cellulosic Bio-Foams
5.6 Plant-Based Biofoam Composites

6 Global Zero-Waste Cellular Foam Plants Market, By Manufacturing Method

6.1 Introduction
6.2 Closed-Loop Foam Production
6.3 Bioreactor-Based Foam Culturing
6.4 Additive Foam Fabrication
6.5 Compressed Biomass Foaming
6.6 Zero-Emission Thermal Foaming

7 Global Zero-Waste Cellular Foam Plants Market, By Application

7.1 Introduction
7.2 Packaging Solutions
7.3 Construction Materials
7.4 Furniture & Cushioning
7.5 Automotive Components
7.6 Consumer Goods

8 Global Zero-Waste Cellular Foam Plants Market, By End User

8.1 Introduction
8.2 Packaging Manufacturers
8.3 Construction Companies
8.4 Automotive OEMs
8.5 Furniture Manufacturers
8.6 Sustainability-Focused Startups

9 Global Zero-Waste Cellular Foam Plants Market, By Geography

9.1 Introduction
9.2 North America
- 9.2.1 US
- 9.2.2 Canada
- 9.2.3 Mexico
9.3 Europe
- 9.3.1 Germany
- 9.3.2 UK
- 9.3.3 Italy
- 9.3.4 France
- 9.3.5 Spain
- 9.3.6 Rest of Europe
9.4 Asia Pacific
- 9.4.1 Japan
- 9.4.2 China
- 9.4.3 India
- 9.4.4 Australia
- 9.4.5 New Zealand
- 9.4.6 South Korea
- 9.4.7 Rest of Asia Pacific
9.5 South America
- 9.5.1 Argentina
- 9.5.2 Brazil
- 9.5.3 Chile
- 9.5.4 Rest of South America
9.6 Middle East & Africa
- 9.6.1 Saudi Arabia
- 9.6.2 UAE
- 9.6.3 Qatar
- 9.6.4 South Africa
- 9.6.5 Rest of Middle East & Africa

10 Key Developments

10.1 Agreements, Partnerships, Collaborations and Joint Ventures
10.2 Acquisitions & Mergers
10.3 New Product Launch
10.4 Expansions
10.5 Other Key Strategies

11 Company Profiling

11.1 BASF
11.2 Dow
11.3 Covestro
11.4 Armacell
11.5 Recticel
11.6 Sealed Air
11.7 Interface
11.8 Huntsman
11.9 LyondellBasell
11.10 Evonik
11.11 Stora Enso
11.12 Henkel
11.13 DSM
11.14 Novamont
11.15 Aquafil
11.16 Trex

簡介目錄圖表

List of Tables

Table 1 Global Zero-Waste Cellular Foam Plants Market Outlook, By Region (2024-2032) ($MN)
Table 2 Global Zero-Waste Cellular Foam Plants Market Outlook, By Foam Type (2024-2032) ($MN)
Table 3 Global Zero-Waste Cellular Foam Plants Market Outlook, By Biodegradable Foams (2024-2032) ($MN)
Table 4 Global Zero-Waste Cellular Foam Plants Market Outlook, By Mycelium-Based Foams (2024-2032) ($MN)
Table 5 Global Zero-Waste Cellular Foam Plants Market Outlook, By Recycled Polymer Foams (2024-2032) ($MN)
Table 6 Global Zero-Waste Cellular Foam Plants Market Outlook, By Cellulosic Bio-Foams (2024-2032) ($MN)
Table 7 Global Zero-Waste Cellular Foam Plants Market Outlook, By Plant-Based Biofoam Composites (2024-2032) ($MN)
Table 8 Global Zero-Waste Cellular Foam Plants Market Outlook, By Manufacturing Method (2024-2032) ($MN)
Table 9 Global Zero-Waste Cellular Foam Plants Market Outlook, By Closed-Loop Foam Production (2024-2032) ($MN)
Table 10 Global Zero-Waste Cellular Foam Plants Market Outlook, By Bioreactor-Based Foam Culturing (2024-2032) ($MN)
Table 11 Global Zero-Waste Cellular Foam Plants Market Outlook, By Additive Foam Fabrication (2024-2032) ($MN)
Table 12 Global Zero-Waste Cellular Foam Plants Market Outlook, By Compressed Biomass Foaming (2024-2032) ($MN)
Table 13 Global Zero-Waste Cellular Foam Plants Market Outlook, By Zero-Emission Thermal Foaming (2024-2032) ($MN)
Table 14 Global Zero-Waste Cellular Foam Plants Market Outlook, By Application (2024-2032) ($MN)
Table 15 Global Zero-Waste Cellular Foam Plants Market Outlook, By Packaging Solutions (2024-2032) ($MN)
Table 16 Global Zero-Waste Cellular Foam Plants Market Outlook, By Construction Materials (2024-2032) ($MN)
Table 17 Global Zero-Waste Cellular Foam Plants Market Outlook, By Furniture & Cushioning (2024-2032) ($MN)
Table 18 Global Zero-Waste Cellular Foam Plants Market Outlook, By Automotive Components (2024-2032) ($MN)
Table 19 Global Zero-Waste Cellular Foam Plants Market Outlook, By Consumer Goods (2024-2032) ($MN)
Table 20 Global Zero-Waste Cellular Foam Plants Market Outlook, By End User (2024-2032) ($MN)
Table 21 Global Zero-Waste Cellular Foam Plants Market Outlook, By Packaging Manufacturers (2024-2032) ($MN)
Table 22 Global Zero-Waste Cellular Foam Plants Market Outlook, By Construction Companies (2024-2032) ($MN)
Table 23 Global Zero-Waste Cellular Foam Plants Market Outlook, By Automotive OEMs (2024-2032) ($MN)
Table 24 Global Zero-Waste Cellular Foam Plants Market Outlook, By Furniture Manufacturers (2024-2032) ($MN)
Table 25 Global Zero-Waste Cellular Foam Plants Market Outlook, By Sustainability-Focused Startups (2024-2032) ($MN)