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市場調查報告書
商品編碼
1876746
流程自動化市場預測至2032年:按產品、通訊協定、部署類型、最終用戶和地區分類的全球分析Process Automation Market Forecasts to 2032 - Global Analysis By Offering (Hardware, Software/Systems, and Services), Communication Protocol (Wired Protocols, and Wireless Protocols), Deployment Type, End User, and By Geography |
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根據 Stratistics MRC 的一項研究,預計到 2025 年,全球製程自動化市場價值將達到 1,221 億美元,到 2032 年將達到 1,860 億美元。
預計在預測期內,流程自動化市場將以 6.2% 的複合年成長率成長。流程自動化市場利用軟體、RPA、BPM 平台和人工智慧 (AI) 來實現企業工作流程的自動化,從而簡化重複性任務、規範決策流程並提高處理速度。解決方案涵蓋端到端流程協作、任務自動化和分析,以發現效率低下的環節。各行各業都在採用自動化來降低成本、提高合規性,並將員工從繁瑣的工作中解放出來,從事更高層次的任務。成功的實施離不開強力的管治、變更管理以及與舊有系統的整合。
拓展工業4.0和數位轉型計劃
推動流程自動化市場發展的關鍵因素是產業4.0的加速發展以及各產業數位轉型措施。企業正積極將物聯網、人工智慧和數據分析技術融入營運,以建立智慧工廠。提高營運效率、追求卓越的產品品質以及最大限度地減少人為錯誤,是推動這項轉型的根本動力。此外,在瞬息萬變的行業中保持競爭優勢需要即時數據洞察和預測性維護,這促使企業加大對自動化解決方案的投資。
高昂的初始投資和實施成本
流程自動化系統前期投資和實施成本高昂,是其廣泛應用的一大障礙。這些成本不僅包括購買先進硬體和軟體所需的大量資本支出,還包括系統整合、員工培訓以及實施過程中可能出現的營運中斷等相關費用。因此,中小企業往往將這些前期成本視為阻礙,從而延緩了市場滲透。此外,較長的投資回收期也為預算帶來了挑戰,需要許多潛在使用者進行仔細的財務論證。
開發雲端基礎的解決方案和模型即服務
雲端基礎方案和即服務模式的開發和應用蘊藏著巨大的市場機會。這些服務將前期投入的大筆資金轉化為小規模的週期性費用,顯著減輕了中小企業自動化轉型的負擔。此外,雲端平台還具備無縫擴充性、遠端監控和便利更新等極具吸引力的特性。這種向訂閱定價模式的轉變,不僅為供應商開闢了新的收入來源,也加速了全球成本敏感產業的數位轉型。
影響資本投資的經濟波動
全球經濟波動持續威脅市場,可能對資本投資造成嚴重影響。在經濟不確定性或景氣衰退時期,企業為了維持現金流,往往會延遲或取消大規模資本密集型計劃,包括自動化升級。這種週期性波動可能導致自動化供應商的採購決策延遲和訂單量減少。此外,供應鏈問題、價格上漲和全球衝突等因素會加劇這種波動,導致投資環境難以預測,進而可能阻礙市場成長。
新冠疫情初期透過供應鏈中斷和計劃延期對流程自動化市場造成了衝擊。然而,它最終也成為了一個強大的催化劑,暴露了依賴人工操作的脆弱性。這場危機加速了各行業採用自動化技術,以確保業務永續營運、維持社交距離並減少未來勞動力中斷的影響。此次疫情促使企業持續策略轉向更具韌性的無人化生產環境,從而推動了各產業在疫情初期後對自動化解決方案的長期需求。
預計在預測期內,硬體細分市場將佔據最大的市場佔有率。
由於物理組件在自動化生態系統中不可替代的作用,預計硬體領域在預測期內將佔據最大的市場佔有率。此類別包括感測器、控制器、機器人和最終控制設備等關鍵元件,它們構成了任何自動化流程的基礎層。全球製造業和流程工業的持續擴張和現代化需要對這個強大的硬體基礎設施進行持續的大量投資。此外,精確的資料收集和物理執行在工業環境中的重要性,也確保了硬體將繼續保持最大的收入來源和最根本的收入貢獻。
預計在預測期內,無線通訊協定領域將實現最高的複合年成長率。
在預測期內,無線通訊協定領域預計將實現最高成長率,這主要得益於業界對靈活且擴充性的工業物聯網 (IIoT) 連接的強勁需求。與傳統的有線系統相比,Wi-Fi 6、5G 和 LoRaWAN 等無線解決方案顯著降低了安裝和維護的複雜性,從而降低了整體成本。它們能夠連接各種移動和遠端感測器及設備,這對於高級數據分析和智慧工廠應用至關重要,並推動了現代自動化計劃的成長。
預計亞太地區將在預測期內佔據最大的市場佔有率。這一主導地位主要得益於中國、印度、日本和韓國大規模的製造業基礎。該地區是全球工業中心,各國政府積極推動工業自動化,例如推出「中國製造2025」等計畫。此外,對生產效率的高度重視、不斷上漲的人事費用以及對汽車、電子和化學等行業的巨額投資,都促使該地區對製程自動化解決方案的需求持續旺盛。
預計亞太地區在預測期內將實現最高的複合年成長率。快速的工業化、積極的數位轉型以及印度和東南亞等新興經濟體不斷成長的外國直接投資,正在推動這一加速成長。此外,該地區政府對智慧製造的大力支持以及生產設施的持續遷移,為新的自動化計劃創造了肥沃的土壤。不斷壯大的中小企業啟動自動化項目,也進一步鞏固了該地區相對於成熟市場而言更優越的成長潛力。
According to Stratistics MRC, the Global Process Automation Market is accounted for $122.1 billion in 2025 and is expected to reach $186.0 billion by 2032, growing at a CAGR of 6.2% during the forecast period. The process automation market automates enterprise workflows using software, RPA, BPM platforms, and AI to streamline repetitive tasks, standardize decisions, and accelerate throughput. Solutions span end-to-end process orchestration, task automation, and analytics that reveal inefficiencies. Industries adopt automation to reduce cost, improve compliance, and free staff for higher-value work. Successful deployments combine strong governance, change management, and integration with legacy systems.
Increasing adoption of Industry 4.0 and digital transformation initiatives
The primary driver for the process automation market is the accelerating adoption of Industry 4.0 and digital transformation initiatives across industrial sectors. Companies are aggressively integrating IoT, AI, and data analytics into their operations to establish smart factories. The pursuit of enhanced operational efficiency, superior product quality, and minimized human error fundamentally drives this shift. Additionally, companies feel the pressure to invest a lot in automation solutions because they need to see data in real-time and predict when maintenance is needed to stay ahead in a fast-changing industry.
High initial investment and implementation costs
A significant barrier to widespread adoption is the high initial investment and implementation costs associated with process automation systems. This includes not only the substantial capital outlay for sophisticated hardware and software but also the expenses related to system integration, workforce training, and potential operational downtime during deployment. Consequently, small and medium-sized enterprises (SMEs) often perceive these upfront costs prohibitive, which can slow market penetration. Additionally, the long return-on-investment period creates budgetary challenges and necessitates careful financial justification for many potential adopters.
Development of cloud-based solutions and as-a-service models
A substantial market opportunity lies in the development and proliferation of cloud-based solutions and as-a-service models. These services make it much easier for small and medium-sized enterprises (SMEs) to afford automation by turning big upfront costs into smaller, regular payments. Moreover, cloud platforms facilitate seamless scalability, remote monitoring, and easier updates, which are highly attractive features. This shift towards subscription-based pricing is opening new revenue streams for vendors and accelerating the digital transformation of cost-sensitive industries globally.
Economic volatility affecting capital investments
The market faces a persistent threat from global economic volatility, which can severely impact capital investments. In periods of economic uncertainty or recession, businesses often defer or cancel large-scale capital-intensive projects, including automation upgrades, to preserve cash flow. This cyclicality can lead to delayed purchasing decisions and reduced order volumes for automation providers. Additionally, issues like problems in the supply chain, rising prices, and global conflicts can make this instability worse, leading to an unpredictable environment for investments that can harm market growth.
The COVID-19 pandemic initially disrupted the process automation market through supply chain halts and project delays. However, it ultimately acted as a powerful catalyst by exposing the vulnerabilities of human-dependent operations. The crisis accelerated the adoption of automation as industries sought to ensure business continuity, maintain social distancing, and mitigate future workforce disruptions. This incident has led to a sustained strategic pivot towards resilient, unmanned production environments, thereby fueling long-term demand for automation solutions across various sectors beyond the initial pandemic phase.
The hardware segment is expected to be the largest during the forecast period
The hardware segment is expected to account for the largest market share during the forecast period, attributed to its irreplaceable physical role in automation ecosystems. This category includes essential components like sensors, controllers, robots, and final control elements, which form the foundational layer of any automated process. The continued expansion and modernization of manufacturing and process industries globally necessitate substantial, recurring investments in this robust hardware infrastructure. Moreover, the critical need for precise data acquisition and physical actuation in industrial environments ensures hardware remains the largest and most fundamental revenue contributor.
The wireless protocols segment is expected to have the highest CAGR during the forecast period
Over the forecast period, the wireless protocols segment is predicted to witness the highest growth rate, driven by the industry's strong push towards flexible and scalable IIoT connectivity. Wireless solutions, such as Wi-Fi 6, 5G, and LoRaWAN, significantly reduce installation and maintenance complexities compared to traditional wired systems, thereby lowering overall costs. They make it easy to connect many different mobile and remote sensors and devices, which is important for advanced data analysis and smart factory use and helps drive growth in modern automation projects.
During the forecast period, the Asia Pacific region is expected to hold the largest market share. The massive manufacturing footprint of China, India, Japan, and South Korea anchors this leadership. The region is a global industrial hub, with governments actively promoting industrial automation through initiatives like "Made in China 2025." Additionally, the strong emphasis on making production more efficient, higher labor costs, and large investments in industries like automotive, electronics, and chemicals are all contributing to a significant and ongoing need for process automation solutions in this area.
Over the forecast period, the Asia Pacific region is also anticipated to exhibit the highest CAGR. Rapid industrialization, aggressive digital transformation, and increasing foreign direct investments in emerging economies like India and Southeast Asian nations fuel this accelerated growth. Additionally, the region's strong governmental support for smart manufacturing and the ongoing migration of production facilities are creating a fertile ground for new automation projects. The expanding base of SMEs beginning their automation journeys further contributes to the region's exceptional growth potential compared to more mature markets.
Key players in the market
Some of the key players in Process Automation Market include Siemens AG, ABB Ltd., Schneider Electric SE, Honeywell International Inc., Emerson Electric Co., Rockwell Automation, Inc., Mitsubishi Electric Corporation, Yokogawa Electric Corporation, Omron Corporation, General Electric Company, Bosch Rexroth AG, Fuji Electric Co., Ltd., Delta Electronics, Inc., Phoenix Contact GmbH & Co. KG, Beckhoff Automation GmbH & Co. KG, Aspen Technology, Inc., AVEVA Group plc, and Endress+Hauser AG.
In November 2025, Siemens released TIA Portal V21 to combine engineering efficiency with higher plant availability in process automation.
In October 2025, Schneider Electric SE showcased open software-defined automation and robotics at Teknologia 25, emphasising software-defined automation and process-industry use cases.
In October 2025, Siemens and rhobot.ai launched an edge-native AI solution available on Siemens Xcelerator digital marketplace for real-time optimization and sustainable manufacturing, demonstrated by successful deployment at CarbonAMS anaerobic digester facility in Ireland.
In July 2025, Emerson and TotalEnergies SE signed a strategic collaboration to deploy real-time industrial data collection solutions across TotalEnergies sites, leveraging Emerson's automation/data capabilities.
Note: Tables for North America, Europe, APAC, South America, and Middle East & Africa Regions are also represented in the same manner as above.