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1876739

可程式邏輯控制器 (PLC) 市場預測至 2032 年：按類型、組件、尺寸、最終用戶和地區分類的全球分析

Programmable Logic Controller (PLC) Market Forecasts to 2032 - Global Analysis By Type (Modular PLC, Compact/Unitary PLC, Rack-Mounted PLC, and Soft PLC), Component (Hardware, Software, and Services), Size, End User, and By Geography

出版日期: 2025年11月01日 | 出版商:

Stratistics Market Research Consulting | 英文 200+ Pages | 商品交期: 2-3個工作天內

價格

簡介目錄圖表

根據 Stratistics MRC 的一項研究，全球可程式邏輯控制器 (PLC) 市場預計到 2025 年將達到 151 億美元，到 2032 年將成長到 242 億美元。

預計在預測期內，PLC市場將以6.9%的複合年成長率成長。 PLC市場提供強大且確定性的控制設備，用於工業自動化，以管理機器、組裝和製程系統。現代PLC可與SCADA、HMI和工業網路連接，從而實現靈活的控制、診斷和邊緣運算。市場需求主要受工廠現代化、工業4.0整合以及製造業、能源和公共產業領域對高可用性自動化的需求所驅動。網路安全、與開放通訊協定的互通性以及可擴展的模組化架構是各供應商之間的關鍵差異化因素。生命週期支援、軟體更新和整合專業知識等服務，在工廠努力提高運作和效率的過程中，能夠提升產品價值。

工業4.0和工業IoT（IIoT）的日益普及

PLC市場的主要驅動力是全球加速轉型為工業4.0和工業物聯網（IIoT）。現代工廠需要互聯互通的機器和資料驅動的流程來實現更高的效率。 PLC在這一轉型過程中扮演著中樞神經系統的角色，它從感測器收集數據並控制工廠車間的致動器，從而實現即時監控、預測性維護和生產線最佳化。因此，隨著製造商加大數位化轉型投入以在快速變化的工業環境中保持競爭力，對更智慧、連網的PLC的需求正在激增。

先進PLC系統的初始投資成本較高

先進PLC整合自動化系統所需的大量前期投資是市場擴張的一大障礙。這筆成本不僅包括控制器本身，還包括專用軟體、感測器、網路設備以及整合和程式設計所需的熟練勞動力。對於中小企業而言，這筆資金負擔構成了一大障礙，往往導致自動化計劃延期或縮減規模。高昂的成本直接限制了市場成長，尤其是在價格敏感的地區和中小工業企業。

與雲端平台和人工智慧的整合

PLC、雲端運算和人工智慧的融合帶來了巨大的成長機會。將資料從PLC遷移到雲端，可實現前所未有的擴充性、高級分析能力以及對地理位置分散的營運進行集中管理。此外，將人工智慧整合到PLC邏輯中，能夠實現高度自最佳化的流程，並即時適應不斷變化的環境。這種變革將PLC從簡單的邏輯執行設備轉變為全面數位雙胞胎和智慧工廠應用的關鍵資料來源，從而開啟新的收入來源和應用領域。

影響資本投資的經濟波動

PLC市場面臨全球經濟不確定性和週期性衰退的持續威脅。在經濟不確定性和衰退時期，製造和工業企業通常會推遲或取消資本密集型計劃，包括自動化升級。這些投資通常被視為可延期的，直接影響對新型PLC系統的需求。供應鏈中斷和地緣政治緊張局勢加劇了這種威脅，造成了難以預測的投資環境，可能會在較長時間內阻礙市場成長。

新冠疫情的影響：

新冠疫情初期對PLC市場造成了嚴重衝擊，供應鏈中斷、工業計劃停滯，導致資本投資大幅下降。然而，這場危機也加速了遠端監控和自動化需求的成長，使其成為在減少現場人力投入的同時確保業務連續性的有效手段。後疫情時代，這轉化為對自動化數位化更加迫切的關注，推動了PLC需求的強勁復甦，因為各行業都在進行結構調整，更加注重效率和互聯互通。

預計在預測期內，模組化PLC細分市場將佔據最大的市場佔有率。

由於模組化PLC具有卓越的靈活性和擴充性，預計在預測期內，模組化PLC將佔據最大的市場佔有率。與緊湊型PLC不同，模組化PLC允許系統根據複雜的應用需求，透過特定的I/O模組、通訊埠和記憶體容量進行客製化。這使其成為汽車、石油天然氣和化學等行業大規模工業自動化的理想選擇，這些行業的工藝流程複雜，需要未來的擴充性。模組化PLC的優勢在於其對高要求控制任務的卓越適應性。

預計在預測期內，服務業板塊的複合年成長率將最高。

受自動化系統日益複雜化的推動，預計服務領域在預測期內將達到最高成長率。隨著PLC與工業物聯網（IIoT）和雲端平台的整合度不斷提高，對安裝、程式設計、維護和培訓等方面的專業知識需求也隨之激增。此外，向結果導向模式的轉變以及對持續系統最佳化和網路安全支援的需求，正在創造持續的收入來源。這使得服務成為成長最快的領域，對於最大限度地提高現代工業控制資產的運作和性能至關重要。

佔比最大的地區：

預計亞太地區在預測期內將保持最大的市場佔有率，這主要得益於製造業的積極擴張，尤其是在中國、印度和東南亞地區。政府的「印度製造」等主導以及對工業基礎設施的大量投資是關鍵促進因素。該地區作為全球製造業中心的持續領先地位，加上現有設施的不斷現代化改造，將確保從汽車、家用電子電器到食品加工等各個行業對PLC的需求持續旺盛。

複合年成長率最高的地區：

由於持續快速的工業化進程和強勁的追趕效應，預計亞太地區在預測期內將呈現最高的複合年成長率。持續流入製造業的外國直接投資以及地方政府積極推動工業4.0概念的實施，正在推動成長。強勁的市場基礎加上蓬勃發展的新投資，為PLC（可程式邏輯控制器）在全球範圍內的快速應用創造了有利環境。

免費客製化服務：

購買此報告的客戶可以選擇以下免費自訂選項之一：

公司概況
- 對其他市場公司（最多 3 家公司）進行全面分析
- 主要企業SWOT分析（最多3家公司）
區域細分
- 根據客戶要求，對主要國家的市場規模進行估算和預測，併計算複合年成長率（註：可行性需確認）。
競爭基準化分析
- 根據主要企業的產品系列、地理覆蓋範圍和策略聯盟基準化分析

介紹
北美洲
- 美國
- 加拿大
- 墨西哥
歐洲
- 德國
- 英國
- 義大利
- 法國
- 西班牙
- 其他歐洲
亞太地區
- 日本
- 中國
- 印度
- 澳洲
- 紐西蘭
- 韓國
- 亞太其他地區
南美洲
- 阿根廷
- 巴西
- 智利
- 南美洲其他地區
中東和非洲
- 沙烏地阿拉伯
- 阿拉伯聯合大公國
- 卡達
- 南非
- 其他中東和非洲地區

第10章：重大進展

協議、夥伴關係、合作和合資企業
收購與併購
新產品上市
業務拓展
其他關鍵策略

第11章企業概況

Siemens AG
Mitsubishi Electric Corporation
Rockwell Automation, Inc.
Schneider Electric SE
ABB Ltd
Emerson Electric Co.
Omron Corporation
Honeywell International Inc.
Yokogawa Electric Corporation
Delta Electronics, Inc.
Fuji Electric Co., Ltd.
Hitachi, Ltd.
Panasonic Corporation
Beckhoff Automation GmbH & Co. KG
Bosch Rexroth AG
WAGO Kontakttechnik GmbH & Co. KG

簡介目錄圖表

Product Code: SMRC32442

According to Stratistics MRC, the Global Programmable Logic Controller Market is accounted for $15.1 billion in 2025 and is expected to reach $24.2 billion by 2032, growing at a CAGR of 6.9% during the forecast period. The PLC market supplies rugged, deterministic controllers used in industrial automation to manage machinery, assembly lines, and process systems. Modern PLCs integrate with SCADA, HMIs, and industrial networks, enabling flexible control, diagnostics, and edge computing. Demand is driven by factory modernization, Industry 4.0 integration, and the need for high-availability automation in manufacturing, energy, and utilities. Cybersecurity, interoperability with open protocols, and scalable modular architectures differentiate vendors. Services like lifecycle support, software updates, and integration expertise add value as plants aim to boost uptime and efficiency.

Market Dynamics:

Driver:

Rising adoption of Industry 4.0 and Industrial IoT (IIoT)

The core driver for the PLC market is the accelerating global shift towards Industry 4.0 and IIoT. Modern factories require interconnected machinery and data-driven processes to achieve superior efficiency. PLCs are fundamental to this transition, acting as the central nervous system that collects data from sensors and controls actuators on the factory floor. This allows for real-time monitoring, predictive maintenance, and optimized production lines. Consequently, the demand for smarter, networked PLCs is surging as manufacturers invest in digital transformation to remain competitive in a rapidly evolving industrial landscape.

Restraint:

High initial investment costs for advanced PLC systems

A significant barrier to market expansion is the substantial upfront capital required for advanced PLC-integrated automation systems. This cost encompasses not only the controllers themselves, but also specialized software, sensors, networking hardware, and the skilled labor required for integration and programming. For small and medium-sized enterprises (SMEs), this financial outlay can be prohibitive, often leading to delayed or scaled-back automation projects. This cost sensitivity directly restrains market growth, particularly in price-conscious regions and among smaller industrial players.

Opportunity:

Integration with cloud platforms and AI

A major growth opportunity lies in the convergence of PLCs with cloud computing and artificial intelligence. Moving data from PLCs to the cloud enables unparalleled scalability, advanced analytics, and centralized management of geographically dispersed operations. Furthermore, integrating AI with PLC logic allows for sophisticated, self-optimizing processes that can adapt to changing conditions in real-time. This evolution transforms the PLC from a simple logic executor into a key data source for overarching digital twin and smart factory applications, opening new revenue streams and application areas.

Threat:

Economic volatility affecting capital investments

The PLC market faces a persistent threat from global economic instability and cyclical downturns. In periods of economic uncertainty or recession, manufacturers and industrial firms typically postpone or cancel capital-intensive projects, including automation upgrades. This directly affects the demand for new PLC systems, as people often view these investments as deferrable. Supply chain disruptions and geopolitical tensions can intensify this threat, fostering an unpredictable investment environment that can impede market growth for prolonged periods.

Covid-19 Impact:

The COVID-19 pandemic initially severely disrupted the PLC market, causing supply chain halts and a sharp decline in capital expenditure as industrial projects were put on hold. However, the crisis also accelerated the need for remote monitoring and automation, ensuring operational resilience with reduced on-site staff. In the post-pandemic era, the result has translated into a renewed and more urgent focus on automation and digitalization, driving a strong rebound in demand for PLCs as industries rebuild with a greater emphasis on efficiency and connectivity.

The modular PLC segment is expected to be the largest during the forecast period

The modular PLC segment is expected to account for the largest market share during the forecast period due to its superior flexibility and scalability. Unlike compact variants, modular PLCs allow users to customize systems with specific I/O modules, communication ports, and memory capacities tailored to complex application needs. This makes them the preferred choice for large-scale industrial automation in sectors like automotive, oil & gas, and chemicals, where processes are intricate and require future expansion capabilities. Their dominance is firmly rooted in this unparalleled adaptability for demanding control tasks.

The services segment is expected to have the highest CAGR during the forecast period

Over the forecast period, the services segment is predicted to witness the highest growth rate, driven by the increasing complexity of automation systems. As PLCs integrate with IIoT and cloud platforms, the demand for specialized expertise in installation, programming, maintenance, and training surges. Additionally, the shift to outcome-based models and the need for continuous system optimization and cybersecurity support are creating recurring revenue streams. This makes services the fastest-expanding segment, essential for maximizing the uptime and performance of modern industrial control assets.

Region with largest share:

During the forecast period, the Asia Pacific region is expected to hold the largest market share, fueled by aggressive manufacturing expansions, particularly in China, India, and Southeast Asia. Government initiatives like "Make in India" and heavy investment in industrial infrastructure are key contributors. The region's dominance as a global manufacturing hub, coupled with the ongoing modernization of existing facilities, ensures a massive and consistent demand for PLCs across diverse sectors, from automotive and consumer electronics to food processing.

Region with highest CAGR:

Over the forecast period, the Asia Pacific region is anticipated to exhibit the highest CAGR due to ongoing rapid industrialization and a strong catch-up effect. Foreign direct investment continues to flow into manufacturing, and local governments are actively promoting the adoption of Industry 4.0 principles. This combination of a strong foundational market and vigorous new investment creates a potent environment for the fastest growth in PLC adoption worldwide.

Key players in the market

Some of the key players in Programmable Logic Controller Market include Siemens AG, Mitsubishi Electric Corporation, Rockwell Automation, Inc., Schneider Electric SE, ABB Ltd, Emerson Electric Co., Omron Corporation, Honeywell International Inc., Yokogawa Electric Corporation, Delta Electronics, Inc., Fuji Electric Co., Ltd., Hitachi, Ltd., Panasonic Corporation, Beckhoff Automation GmbH & Co. KG, Bosch Rexroth AG, and WAGO Kontakttechnik GmbH & Co. KG.

Key Developments:

In October 2025, Omron launched the Bengaluru Automation Center for advancing smart manufacturing in India, reflecting strategic focus on PLC-driven automation and skill development.

In October 2025, Rockwell Automation, Inc. launched its new ControlLogix 5590 controller, built for high-speed, secure industrial automation and scalable performance.

In April 2024, Siemens AG announced at Hannover Messe 2024 the debut of a new generation of controllers the SIMATIC S7-1200 G2, available winter 2024.

Types Covered:

Modular PLC
Compact PLC (or Unitary PLC)
Rack-Mounted PLC
Soft PLC

Components Covered:

Hardware
Software
Services

Sizes Covered:

Nano PLC (Less than 32 I/O)
Micro PLC (32 to 128 I/O)
Small PLC (128 to 256 I/O)
Medium PLC (256 to 2048 I/O)
Large PLC (More than 2048 I/O)

End Users Covered:

Automotive
Oil & Gas
Energy & Power
Food & Beverage
Chemicals & Pharmaceuticals
Manufacturing (Discrete & Process)
Aerospace & Defense
Building Automation
Water & Wastewater Treatment
Other End Users

Regions Covered:

North America
- US
- Canada
- Mexico
Europe
- Germany
- UK
- Italy
- France
- Spain
- Rest of Europe
Asia Pacific
- Japan
- China
- India
- Australia
- New Zealand
- South Korea
- Rest of Asia Pacific
South America
- Argentina
- Brazil
- Chile
- Rest of South America
Middle East & Africa
- Saudi Arabia
- UAE
- Qatar
- South Africa
- Rest of Middle East & Africa

What our report offers:

Market share assessments for the regional and country-level segments
Strategic recommendations for the new entrants
Covers Market data for the years 2024, 2025, 2026, 2028, and 2032
Market Trends (Drivers, Constraints, Opportunities, Threats, Challenges, Investment Opportunities, and recommendations)
Strategic recommendations in key business segments based on the market estimations
Competitive landscaping mapping the key common trends
Company profiling with detailed strategies, financials, and recent developments
Supply chain trends mapping the latest technological advancements

Free Customization Offerings:

All the customers of this report will be entitled to receive one of the following free customization options:

Company Profiling
- Comprehensive profiling of additional market players (up to 3)
- SWOT Analysis of key players (up to 3)
Regional Segmentation
- Market estimations, Forecasts and CAGR of any prominent country as per the client's interest (Note: Depends on feasibility check)
Competitive Benchmarking
- Benchmarking of key players based on product portfolio, geographical presence, and strategic alliances

1 Executive Summary

2 Preface

2.1 Abstract
2.2 Stake Holders
2.3 Research Scope
2.4 Research Methodology
- 2.4.1 Data Mining
- 2.4.2 Data Analysis
- 2.4.3 Data Validation
- 2.4.4 Research Approach
2.5 Research Sources
- 2.5.1 Primary Research Sources
- 2.5.2 Secondary Research Sources
- 2.5.3 Assumptions

3 Market Trend Analysis

3.1 Introduction
3.2 Drivers
3.3 Restraints
3.4 Opportunities
3.5 Threats
3.6 End User Analysis
3.7 Emerging Markets
3.8 Impact of Covid-19

4 Porters Five Force Analysis

4.1 Bargaining power of suppliers
4.2 Bargaining power of buyers
4.3 Threat of substitutes
4.4 Threat of new entrants
4.5 Competitive rivalry

5 Global Programmable Logic Controller Market, By Type

5.1 Introduction
5.2 Modular PLC
5.3 Compact PLC (or Unitary PLC)
5.4 Rack-Mounted PLC
5.5 Soft PLC

6 Global Programmable Logic Controller Market, By Component

6.1 Introduction
6.2 Hardware
- 6.2.1 Central Processing Unit (CPU)
- 6.2.2 Input/Output (I/O) Modules
- 6.2.3 Power Supply Modules
- 6.2.4 Communication Modules
6.3 Software
- 6.3.1 Programming Software
- 6.3.2 Runtime Environment/Operating System
6.4 Services
- 6.4.1 Consulting and Engineering Services
- 6.4.2 Installation and Commissioning Services
- 6.4.3 Maintenance and Support Services

7 Global Programmable Logic Controller Market, By Size

7.1 Introduction
7.2 Nano PLC (Less than 32 I/O)
7.3 Micro PLC (32 to 128 I/O)
7.4 Small PLC (128 to 256 I/O)
7.5 Medium PLC (256 to 2048 I/O)
7.6 Large PLC (More than 2048 I/O)

8 Global Programmable Logic Controller Market, By End User

8.1 Introduction
8.2 Automotive
8.3 Oil & Gas
8.4 Energy & Power
8.5 Food & Beverage
8.6 Chemicals & Pharmaceuticals
8.7 Manufacturing (Discrete & Process)
8.8 Aerospace & Defense
8.9 Building Automation
8.10 Water & Wastewater Treatment
8.11 Other End Users

9 Global Programmable Logic Controller Market, By Geography

9.1 Introduction
9.2 North America
- 9.2.1 US
- 9.2.2 Canada
- 9.2.3 Mexico
9.3 Europe
- 9.3.1 Germany
- 9.3.2 UK
- 9.3.3 Italy
- 9.3.4 France
- 9.3.5 Spain
- 9.3.6 Rest of Europe
9.4 Asia Pacific
- 9.4.1 Japan
- 9.4.2 China
- 9.4.3 India
- 9.4.4 Australia
- 9.4.5 New Zealand
- 9.4.6 South Korea
- 9.4.7 Rest of Asia Pacific
9.5 South America
- 9.5.1 Argentina
- 9.5.2 Brazil
- 9.5.3 Chile
- 9.5.4 Rest of South America
9.6 Middle East & Africa
- 9.6.1 Saudi Arabia
- 9.6.2 UAE
- 9.6.3 Qatar
- 9.6.4 South Africa
- 9.6.5 Rest of Middle East & Africa

10 Key Developments

10.1 Agreements, Partnerships, Collaborations and Joint Ventures
10.2 Acquisitions & Mergers
10.3 New Product Launch
10.4 Expansions
10.5 Other Key Strategies

11 Company Profiling

11.1 Siemens AG
11.2 Mitsubishi Electric Corporation
11.3 Rockwell Automation, Inc.
11.4 Schneider Electric SE
11.5 ABB Ltd
11.6 Emerson Electric Co.
11.7 Omron Corporation
11.8 Honeywell International Inc.
11.9 Yokogawa Electric Corporation
11.10 Delta Electronics, Inc.
11.11 Fuji Electric Co., Ltd.
11.12 Hitachi, Ltd.
11.13 Panasonic Corporation
11.14 Beckhoff Automation GmbH & Co. KG
11.15 Bosch Rexroth AG
11.16 WAGO Kontakttechnik GmbH & Co. KG

簡介目錄圖表

List of Tables

Table 1 Global Programmable Logic Controller Market Outlook, By Region (2024-2032) ($MN)
Table 2 Global Programmable Logic Controller Market Outlook, By Type (2024-2032) ($MN)
Table 3 Global Programmable Logic Controller Market Outlook, By Modular PLC (2024-2032) ($MN)
Table 4 Global Programmable Logic Controller Market Outlook, By Compact PLC (or Unitary PLC) (2024-2032) ($MN)
Table 5 Global Programmable Logic Controller Market Outlook, By Rack-Mounted PLC (2024-2032) ($MN)
Table 6 Global Programmable Logic Controller Market Outlook, By Soft PLC (2024-2032) ($MN)
Table 7 Global Programmable Logic Controller Market Outlook, By Component (2024-2032) ($MN)
Table 8 Global Programmable Logic Controller Market Outlook, By Hardware (2024-2032) ($MN)
Table 9 Global Programmable Logic Controller Market Outlook, By Central Processing Unit (CPU) (2024-2032) ($MN)
Table 10 Global Programmable Logic Controller Market Outlook, By Input/Output (I/O) Modules (2024-2032) ($MN)
Table 11 Global Programmable Logic Controller Market Outlook, By Power Supply Modules (2024-2032) ($MN)
Table 12 Global Programmable Logic Controller Market Outlook, By Communication Modules (2024-2032) ($MN)
Table 13 Global Programmable Logic Controller Market Outlook, By Software (2024-2032) ($MN)
Table 14 Global Programmable Logic Controller Market Outlook, By Programming Software (2024-2032) ($MN)
Table 15 Global Programmable Logic Controller Market Outlook, By Runtime Environment/Operating System (2024-2032) ($MN)
Table 16 Global Programmable Logic Controller Market Outlook, By Services (2024-2032) ($MN)
Table 17 Global Programmable Logic Controller Market Outlook, By Consulting and Engineering Services (2024-2032) ($MN)
Table 18 Global Programmable Logic Controller Market Outlook, By Installation and Commissioning Services (2024-2032) ($MN)
Table 19 Global Programmable Logic Controller Market Outlook, By Maintenance and Support Services (2024-2032) ($MN)
Table 20 Global Programmable Logic Controller Market Outlook, By Size (2024-2032) ($MN)
Table 21 Global Programmable Logic Controller Market Outlook, By Nano PLC (Less than 32 I/O) (2024-2032) ($MN)
Table 22 Global Programmable Logic Controller Market Outlook, By Micro PLC (32 to 128 I/O) (2024-2032) ($MN)
Table 23 Global Programmable Logic Controller Market Outlook, By Small PLC (128 to 256 I/O) (2024-2032) ($MN)
Table 24 Global Programmable Logic Controller Market Outlook, By Medium PLC (256 to 2048 I/O) (2024-2032) ($MN)
Table 25 Global Programmable Logic Controller Market Outlook, By Large PLC (More than 2048 I/O) (2024-2032) ($MN)
Table 26 Global Programmable Logic Controller Market Outlook, By End User (2024-2032) ($MN)
Table 27 Global Programmable Logic Controller Market Outlook, By Automotive (2024-2032) ($MN)
Table 28 Global Programmable Logic Controller Market Outlook, By Oil & Gas (2024-2032) ($MN)
Table 29 Global Programmable Logic Controller Market Outlook, By Energy & Power (2024-2032) ($MN)
Table 30 Global Programmable Logic Controller Market Outlook, By Food & Beverage (2024-2032) ($MN)
Table 31 Global Programmable Logic Controller Market Outlook, By Chemicals & Pharmaceuticals (2024-2032) ($MN)
Table 32 Global Programmable Logic Controller Market Outlook, By Manufacturing (Discrete & Process) (2024-2032) ($MN)
Table 33 Global Programmable Logic Controller Market Outlook, By Aerospace & Defense (2024-2032) ($MN)
Table 34 Global Programmable Logic Controller Market Outlook, By Building Automation (2024-2032) ($MN)
Table 35 Global Programmable Logic Controller Market Outlook, By Water & Wastewater Treatment (2024-2032) ($MN)
Table 36 Global Programmable Logic Controller Market Outlook, By Other End Users (2024-2032) ($MN)