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市場調查報告書
商品編碼
1797957
2032 年焊接電源市場預測:按類型、焊接製程、輸出電流範圍、電源相位、最終用戶和地區進行的全球分析Welding Power Supply Market Forecasts to 2032 - Global Analysis By Type, Welding Process, Output Current Range, Power Supply Phase, End User and By Geography |
根據 Stratistics MRC 的數據,全球焊接電源市場規模預計在 2025 年將達到 49 億美元,到 2032 年將達到 145 億美元,預測期內的複合年成長率為 16.8%。焊接電源是焊接系統中的重要組成部分,提供受控電能以產生熔化金屬所需的熱量。它根據焊接工藝(例如 MIG、TIG 或電弧焊接)調整電流、電壓和占空比。這些設備可以基於變壓器、逆變器或引擎驅動,每種設備在效率、便攜性和精度方面都具有獨特的優勢,適用於工業、建築或維修應用。
工業自動化和工業 4.0 的採用
工業自動化和工業4.0技術的廣泛應用是焊接電源市場的主要成長要素。先進的製造流程越來越需要精確、一致且數位化控制的焊接操作,以滿足嚴格的品質標準和生產效率目標。此外,物聯網和人工智慧技術與焊接系統的整合,可實現即時製程最佳化、預測性維護能力,並提高整個製造工廠的營運效率。
初期投資成本高
雖然先進的系統能夠透過提高效率和耐用性帶來長期效益,但它們需要大量的前期投資,這可能會對預算有限的企業造成巨大的財務壓力。此外,採用逆變系統和數位控制等現代技術的成本高昂,也為在發展中地區營運的公司帶來了經濟挑戰。此外,這些資金限制迫使許多公司推遲設備升級,限制了他們獲得節能且技術先進的焊接解決方案。
可再生能源計劃的成長
大型可再生能源發電設施,例如風力發電場、太陽能發電廠和水力發電設施,需要大量的焊接操作來建造和維護發電設備。世界各國政府為推廣永續能源解決方案所採取的舉措,正在刺激對綠色基礎設施計劃的大量投資,從而對可靠的焊接系統產生持續的需求。此外,向再生能源來源的轉型也催生了對專業焊接應用的需求,用於組裝清潔能源技術中使用的先進材料和組件。
技術純熟勞工短缺
根據產業預測,到2024年,焊接勞動力短缺可能達到約40萬,這將為製造業和建築業帶來重大的業務挑戰。此外,新冠疫情加劇了這一短缺,因為許多焊工受在家工作趨勢和行業中斷的影響而轉向其他職業。熟練操作員的短缺可能會限制先進焊接電源系統的有效利用,並降低依賴焊接的行業的整體生產力和品質標準。
新冠疫情最初對焊接電源市場產生了中性至負面的影響,這主要源自於消費需求下降和建設活動暫停。製造業(尤其是汽車和航太產業)的停工導致停工期間焊接設備的運轉率大幅下降。此外,由於許多焊工轉而從事能夠適應偏遠地區工作的職業,勞動力短缺問題也變得明顯,這給現場焊接需求帶來了挑戰。然而,隨著各行各業透過加強安全通訊協定和採用自動化技術逐步恢復營運,市場透過適應策略和逐步復甦展現出韌性。
預計汽車產業將成為預測期內最大的產業
由於整個汽車製造過程都需要大量的焊接,預計汽車產業將在預測期內佔據最大的市場佔有率。汽車生產高度依賴焊接操作來組裝車身、底盤部件和各種結構件,因此對可靠的電源系統的需求龐大。汽車產業日益向電動車和輕量化材料轉型,這需要先進的焊接技術,以適應高級合金和精度要求。此外,汽車製造的大批量生產環境需要高性能焊接電源,以確保自動化組裝線上一致的品質、速度和可靠性。
預計預測期內逆變器部分將以最高的複合年成長率成長。
預計逆變器領域將在預測期內實現最高成長率,因為其與傳統的變壓器系統相比,具有卓越的能源效率和先進的技術力。逆變器焊接電源顯著降低了功耗,傳統的350安培系統僅需128安培電流,而同類TIG逆變器僅需32安培。此外,這些系統具有更佳的功率因數校正、緊湊的設計和精確的焊接參數控制,使其成為現代製造環境的理想選擇。
由於新興經濟體快速的工業化進程和廣泛的基礎設施建設,預計亞太地區將在預測期內佔據最大的市場佔有率。該地區受益於政府對大型基礎設施計劃、建設活動和製造業擴張的大量投資,尤其是在中國、印度和東南亞國家。此外,大量本地製造商的存在使該地區成為全球製造地,這也推動了各行各業對焊接電源的持續需求。
預計亞太地區在預測期內的複合年成長率最高,這得益於工業化加速和製造業基礎設施的大規模投資。該地區汽車產量(尤其是電動車產量)的擴張,推動了對技術力先進的焊接電源系統的需求。此外,政府支持的基礎設施發展計劃和可再生能源發電計劃,正在推動全部區域對建築和維護作業焊接設備的需求持續成長。此外,製造過程中自動化數位化的日益普及,也推動了對節能逆變焊接系統的需求,使亞太地區成為成長最快的區域市場。
According to Stratistics MRC, the Global Welding Power Supply Market is accounted for $4.9 billion in 2025 and is expected to reach $14.5 billion by 2032 growing at a CAGR of 16.8% during the forecast period. A welding power supply is an essential component in welding systems that delivers controlled electrical energy to generate the heat required for fusing metals. It regulates current, voltage, and duty cycle based on the welding process, such as MIG, TIG, or arc welding. These units can be transformer-based, inverter-based, or engine-driven, each offering distinct advantages in efficiency, portability, and precision for industrial, construction, or repair applications.
Industrial automation and industry 4.0 adoption
The widespread implementation of industrial automation and Industry 4.0 technologies serves as a primary growth driver for the welding power supply market. Advanced manufacturing processes increasingly demand precise, consistent, and digitally controlled welding operations to meet stringent quality standards and production efficiency targets. Additionally, the integration of IoT and AI technologies in welding systems enables real-time process optimization, predictive maintenance capabilities, and enhanced operational efficiency across manufacturing facilities.
High initial investment costs
The sophisticated systems, while offering long-term benefits through improved efficiency and durability, demand considerable upfront investment that can strain financial resources of budget-conscious organizations. Additionally, the high costs of incorporating the latest technologies, such as inverter-based systems and digital controls, create affordability challenges for companies operating in developing regions. Moreover, this financial constraint forces many enterprises to delay equipment upgrades, limiting their access to energy-efficient and technologically advanced welding solutions.
Growth in renewable energy projects
Major renewable energy installations, including wind farms, solar power plants, and hydroelectric facilities, require extensive welding operations for construction and maintenance of energy generation equipment. Government initiatives worldwide promoting sustainable energy solutions drive significant investments in green infrastructure projects, creating sustained demand for reliable welding systems. Moreover, the transition toward renewable energy sources necessitates specialized welding applications for assembling advanced materials and components used in clean energy technologies.
Skilled labor shortage in welding operations
According to industry projections, the welding workforce shortage could reach approximately 400,000 welders by 2024, creating significant operational challenges for manufacturing and construction sectors. Additionally, the COVID-19 pandemic exacerbated this shortage as many welders shifted to alternative careers due to work-from-home trends and industry disruptions. The lack of skilled operators limits the effective utilization of advanced welding power supply systems, potentially reducing overall productivity and quality standards in welding-dependent industries.
The COVID-19 pandemic initially created neutral to negative impacts on the welding power supply market through reduced consumer demand and halted construction activities. Manufacturing disruptions, particularly in automotive and aerospace sectors, significantly decreased welding equipment utilization during lockdown periods. Additionally, workforce shortages emerged as many welders transitioned to remote-compatible careers, creating operational challenges for on-site welding requirements. However, the market demonstrated resilience through adaptation strategies and gradual recovery as industries resumed operations with enhanced safety protocols and automation adoption.
The automotive segment is expected to be the largest during the forecast period
The automotive segment is expected to account for the largest market share during the forecast period due to its extensive welding requirements throughout vehicle manufacturing processes. Automotive production relies heavily on welding operations for assembling car bodies, chassis components, and various structural elements, creating substantial demand for reliable power supply systems. The industry's shift toward electric vehicles and lightweight materials necessitates sophisticated welding technologies capable of handling advanced alloys and precision requirements. Additionally, mass production environments in automotive manufacturing require high-performance welding power supplies that ensure consistent quality, speed, and reliability across automated assembly lines.
The inverter segment is expected to have the highest CAGR during the forecast period
Over the forecast period, the inverter segment is predicted to witness the highest growth rate, driven by superior energy efficiency and advanced technological capabilities compared to traditional transformer-based systems. Inverter-based welding power supplies offer significantly reduced power consumption, with comparable TIG inverters requiring only 32 amps compared to 128 amps for conventional 350-amp systems. Additionally, these systems provide improved power factor correction, compact design, and precise welding parameter control, making them ideal for modern manufacturing environments.
During the forecast period, the Asia Pacific region is expected to hold the largest market share due to rapid industrialization and extensive infrastructure development across emerging economies. The region benefits from substantial government investments in large-scale infrastructure projects, construction activities, and manufacturing expansion, particularly in countries like China, India, and Southeast Asian nations. Additionally, the presence of numerous local manufacturers and the region's position as a global manufacturing hub drive consistent demand for welding power supplies across diverse industries.
Over the forecast period, the Asia Pacific region is anticipated to exhibit the highest CAGR, driven by accelerating industrialization and significant investments in manufacturing infrastructure. The region's expanding automotive production, particularly in electric vehicle manufacturing, creates substantial demand for advanced welding power supply systems with sophisticated technological capabilities. Additionally, government-supported infrastructure development programs and renewable energy initiatives across the region generate consistent welding equipment requirements for construction and maintenance operations. Moreover, the increasing adoption of automation and digitalization in manufacturing processes supports the demand for energy-efficient inverter-based welding systems, positioning Asia Pacific as the fastest-growing regional market.
Key players in the market
Some of the key players in Welding Power Supply Market include Lincoln Electric Holdings, Inc., ESAB Corporation, Illinois Tool Works Inc., Fronius International GmbH, Kemppi Oy, Panasonic Corporation, Osaka Transformer Co., Ltd, Amada Miyachi Co., Ltd., Migatronic A/S, Telwin S.p.A., Comelz S.p.A., Jasic Technology Co., Ltd., Hangzhou Huayuan Electric Co., Ltd., Shanghai Riland Industry & Commerce Co., Ltd., Denyo Co., Ltd., GYS, Kjellberg Finsterwalde Plasma und Maschinen GmbH, and Step Systems s.r.o.
In October 2024, ESAB has introduced the Renegade ES 210i inverters for MMA and Live TIG welding and the Renegade ET 210iP and ET 210iP Advanced inverters for pulsed TIG welding with high frequency (HF) TIG arc starts. These units offer an industry-leading combination of premium arc performance, power, portability, and full-feature controls. They use 1Ph, 115/220 VAC mains power +- 15%, 50/60 Hz for location flexibility. Renegade units have a built-in active Power Factor Correction (PFC) circuit that allows the machine to work perfectly even on a poor-quality power supply and on very long extension cables (up to 100m).
In July 2024, Lincoln Electric Holdings, Inc. announced that it has acquired Vanair Manufacturing, LLC ("Vanair"), and a privately held, Michigan City-based, manufacturer of mobile power solutions serving the U.S. service truck market. Vanair offers the industry's most comprehensive portfolio of mobile power solutions, including vehicle-mounted compressors, generators, welders, hydraulics, chargers/boosters, and electrified power equipment. Their extensive equipment portfolio complements Lincoln Electric's maintenance and repair consumable offering and builds upon the joint development equipment initiatives that the two companies have been pursuing.
In November 2022, ESAB, part of ESAB Corporation and a world leader in welding and cutting equipment and consumables, unveiled the industry-changing Renegade VOLT(TM) ES 200i Stick/TIG battery-powered welding system as it closed out SparkWeek, the brand's week-long, virtual launch event highlighting new welding and fabrication products, automation and robotics solutions, and industry-shaping PPE.
Note: Tables for North America, Europe, APAC, South America, and Middle East & Africa Regions are also represented in the same manner as above.