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市場調查報告書
商品編碼
1787992
全球感應爐市場預測(至 2032 年):按類型、產能、應用、最終用戶和地區分類Induction Furnace Market Forecasts to 2032 - Global Analysis By Type (Coreless Induction Furnace, Channel Induction Furnace and Other Types), Capacity (Up to 1 Ton, 1-5 Tons, 6-20 Tons and Above 20 Tons), Application, End User, and By Geography |
根據 Stratistics MRC 的數據,全球感應爐市場預計在 2025 年達到 15 億美元,到 2032 年將達到 23 億美元,預測期內的複合年成長率為 6.1%。
感應爐是一種先進的電熔煉系統,利用電磁感應高效加熱和熔化金屬,無需直接接觸。感應爐常用於鑄造和冶金行業,具有精確的溫度控制、低排放和高能效等特性。感應爐提供多種容量,採用無芯或槽式設計,適用於加工鋼、銅、鋁和其他合金,確保熔煉過程中的品質穩定,並將材料損失降至最低。
根據世界鋼鐵協會預測,2023年全球鋼鐵產量將達19億噸左右,其中中國鋼鐵產量佔全球產量的54%。
鋼鐵和鑄造業的成長
鋼鐵和非鐵金屬需求的不斷成長推動了感應爐的廣泛應用。感應爐能夠提供高效、高品質且環保的金屬生產,滿足現代工業不斷發展的需求。此外,隨著全球工業化進程的加快,鑄造廠和鋼鐵製造商不斷升級,採用更節能、更靈活的熔煉技術,這使得感應爐成為大批量、精密金屬加工的首選解決方案。
在某些合金類型中的使用受到限制
由於感應爐缺乏提煉能力,熔煉前輸入材料必須具有高純度且成分已知。雜質和材料成分偏差會殘留在最終產品中,影響品質。對於需要嚴格合金規格的應用,感應爐面臨巨大的挑戰。此外,熔煉過程中的氧化損失可能需要重新添加昂貴的合金元素,這會增加成本和操作複雜性。
在熔爐中整合物聯網和自動化
隨著工業4.0的興起,製造商擴大利用物聯網感測器、巨量資料和即時監控系統來最佳化爐子操作。這些技術有助於預測性維護、提高能源效率並增強生產可追溯性。此外,自動化和數位化控制可進行遠端操作、進階品質監控和自適應流程管理。隨著各行各業追求更智慧的製造方法,將這些數位技術融入感應爐將進一步提高效率、安全性和成本優勢。
原物料和能源價格波動
金屬和合金等必需材料的成本和供應波動會影響製造商的利潤率,並妨礙營運規劃。此外,感應爐消耗大量能源,因此能源成本的波動會直接影響整體生產成本。這種對市場波動的敏感度迫使生產商實施穩健的供應鏈策略,並可能限制資源和能源波動較大的地區的成長前景。
新冠疫情的爆發對感應爐市場造成了不利影響,導致全球供應鏈中斷、勞動力受限以及工業計劃延長。停工和出行限制減緩了鋼鐵和金屬的生產活動,導致新爐和備件的需求減少。然而,隨著經濟逐步恢復,在獎勵策略的基礎設施計劃和製造業復工復產的推動下,市場開始復甦。
預計無芯感應爐市場在預測期內將佔最大佔有率
無芯感應爐憑藉其多功能性、高能效以及在黑色金屬和非鐵金屬熔煉中的廣泛應用,預計將在預測期內佔據最大的市場佔有率。這類爐子在鋼鐵、鑄造和回收行業中越來越受歡迎,因為它們支持快速加熱循環、精確的溫度控制和環保操作。此外,自動化和數位連接的進步透過提高生產力和營運監控,進一步增強了它們的吸引力。無芯爐對各種批量大小和合金的適應性,使其成為現代靈活鑄造業務的支柱,從而保持其市場領先地位。
預計預測期內淬火部分將達到最高複合年成長率
由於工業和汽車零件對增強耐磨性的需求不斷成長,預計淬火領域將在預測期內實現最高成長率。感應淬火提供精確、節能且變形最小的熱處理,滿足了需要耐用可靠金屬零件的產業的需求。由於加工速度快、機械性能優良以及與自動化相容等優勢,該方法的採用正在加速。汽車和航太製造業對輕量化和高性能材料的追求,進一步推動了該領域的成長。
預計亞太地區將在預測期內佔據最大的市場佔有率。鋼鐵、汽車和金屬加工產業的快速擴張,尤其是在中國、印度和東南亞地區,正在推動對現代冶煉和製造設備的巨大需求。此外,政府的支持性政策和都市化進程的加速也推動了該地區的金屬消費,並加強了感應爐在各工業領域的部署。
預計亞太地區將在預測期內實現最高的複合年成長率,這得益於快速工業化、大規模基礎設施計劃以及蓬勃發展的汽車行業。該地區的新興經濟體正在不斷升級其製造生態系統,並採用感應爐等節能自動化解決方案。工業4.0技術的逐步滲透進一步加速了向先進金屬加工的轉變,確保亞太地區處於市場擴張的前沿。
According to Stratistics MRC, the Global Induction Furnace Market is accounted for $1.5 billion in 2025 and is expected to reach $2.3 billion by 2032 growing at a CAGR of 6.1% during the forecast period. An induction furnace is an advanced electric melting system that uses electromagnetic induction to heat and melt metals efficiently without direct contact. Commonly utilized in foundries and metal industries, it offers precise temperature control, reduced emissions, and high energy efficiency. It's coreless or channel designs accommodate various capacities, making it suitable for processing steel, copper, aluminum, and other alloys with consistent quality and minimal material loss during the melting process.
According to the World Steel Association, global steel production in 2023 was nearly 1.9 billion tons, with China producing 54% of the world's steel.
Growth of the steel and foundry industry
Increasing demand for steel and non-ferrous metals has catalyzed the widespread adoption of induction furnaces. Their ability to provide efficient, high-quality, and environmentally sustainable metal production meets the evolving requirements of modern industries. Furthermore, as global industrialization intensifies, foundries and steel producers are continually upgrading to energy-efficient and flexible melting technologies, positioning induction furnaces as a preferred solution for high-volume, precise metal processing.
Limited use in certain alloy types
Induction furnaces lack refining capacity, meaning the input charge must be of high purity and have a known composition prior to melting. Any impurities or deviations in material composition will remain in the final output, impacting quality. It is challenging for applications requiring stringent alloy specifications. Additionally, oxidation losses during melting can necessitate the re-addition of valuable alloying elements, thereby increasing costs and operational complexity.
Integration of IOT and automation in furnaces
With the advent of Industry 4.0, manufacturers are increasingly leveraging IoT-enabled sensors, big data, and real-time monitoring systems to optimize furnace operations. These technologies facilitate predictive maintenance, enhance energy efficiency, and improve production traceability. Moreover, automation and digital controls enable remote operation, advanced quality monitoring, and adaptive process management. As industries pursue smarter manufacturing methodologies, the adoption of these digital technologies in induction furnaces unlocks further efficiency, safety, and cost advantages.
Fluctuating raw material and energy prices
Volatility in the cost or availability of essential materials such as metals and alloys can disrupt profit margins and hinder operational planning for manufacturers. Additionally, since induction furnaces are large energy consumers, variability in energy costs directly affects overall production expenses. This susceptibility to market fluctuations forces producers to implement robust supply chain strategies and may limit growth prospects in regions where resource or energy volatility is pronounced.
The onset of the Covid-19 pandemic adversely impacted the induction furnace market, with disruptions in supply chains, workforce limitations, and delays in industrial projects worldwide. Lockdowns and mobility restrictions led to a slowdown in steel and metal production activities, resulting in reduced demand for new furnaces and spare parts. However, as economies gradually reopened, the market began recovering, supported by stimulus-driven infrastructure projects and the resumption of manufacturing operations.
The coreless induction furnace segment is expected to be the largest during the forecast period
The coreless induction furnace segment is expected to account for the largest market share during the forecast period due to its versatility, high energy efficiency, and wide applicability in melting both ferrous and non-ferrous metals. These furnaces support rapid heating cycles, precise temperature control, and environmentally friendly operations, making them highly favored in steel, foundry, and recycling sectors. Additionally, advancements in automation and digital connectivity further enhance their appeal by improving productivity and operational oversight. The adaptability of coreless furnaces to various batch sizes and alloys positions them as the backbone of modern, flexible foundry operations, sustaining their market leadership.
The hardening segment is expected to have the highest CAGR during the forecast period
Over the forecast period, the hardening segment is predicted to witness the highest growth rate owing to the growing demand for enhanced wear resistance in industrial and automotive components. Induction hardening offers precise, energy-efficient heat treatment with minimal distortion, catering to industries that require durable and reliable metal parts. This method's advantages, such as rapid processing, improved mechanical properties, and compatibility with automation, drive its accelerated adoption. The trend toward lightweight, high-performance materials in automotive and aerospace manufacturing further propels the growth of this segment.
During the forecast period, the Asia Pacific region is expected to hold the largest market share, attributed to its robust industrial base. The rapid expansion of steel, automotive, and metalworking industries, particularly in China, India, and Southeast Asia, fuels significant demand for modern melting and manufacturing equipment. Moreover, supportive government policies and ongoing urbanization strengthen the region's metal consumption, thereby reinforcing the deployment of induction furnaces in various industrial sectors.
Over the forecast period, the Asia Pacific region is anticipated to exhibit the highest CAGR, propelled by rapid industrialization, large-scale infrastructure projects, and the booming automotive sector. Emerging economies within the region are continuously upgrading their manufacturing ecosystems, adopting energy-efficient and automated solutions like induction furnaces. The progressive penetration of Industry 4.0 technologies further accelerates the shift towards advanced metal processing, ensuring that Asia Pacific remains at the forefront of market expansion.
Key players in the market
Some of the key players in Induction Furnace Market include Saint Gobain, Tenova S.p.A., Inductotherm Corporation, Ajax TOCCO Magnethermic Corporation, HarbisonWalker International, Electrotherm (India) Limited, Danieli Group, SMS Elotherm GmbH, Meltech Ltd, STEEL EXCHANGE INDIA LTD., Inductoheat Europe GmbH, GH Electrotermia S.A., Nordson Industrial Coating Systems, PVA TePla Group, ABP Induction Systems, Otto Junker GmbH, and ECM Technologies.
In May 2023, Chiyoda Steel, a long steel product producer in Japan, placed an order to purchase Danieli Automation's Q-Heat induction heater, which will be installed at the Ayase plant in Tokyo. With the new equipment, Chiyoda Steel will become the first company in Japan to reheat billets with induction heating. The new Q-Heat induction heater will completely replace the existing gas reheating furnace, raising plant efficiency and flexibility, and limiting CO2 emissions from the billet gas-reheating process, a major step for Chiyoda Steel moving toward green steel production and decarbonization.
In March 2023, Inductotherm Heating and Welding Ltd upgraded several induction furnaces for TATA Steel's location in Corby, England. The result is a drastic reduction in TATA's reliance on gas-fired furnaces, cutting emissions and improving energy efficiency. This is a shining example of cooperation among two companies with shared values. Tata Steel's declared environmental stance includes a goal of becoming net zero by 2045.
In February 2023, Saint Gobain new Induction Melting Technology Centre at our Saint-Gobain Performance Ceramics & Refractories plant in Bangalore, India.This center will enable us to reinforce our services to customers, to customize our solutions and to accelerate our developments and R&D projects.
Note: Tables for North America, Europe, APAC, South America, and Middle East & Africa Regions are also represented in the same manner as above.