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市場調查報告書
商品編碼
1787959
複合材料模具市場預測(至 2032 年):按模具類型、材料、製造流程、最終用戶和地區進行的全球分析Composite Tooling Market Forecasts to 2032 - Global Analysis By Tooling Type (Matched Metal Tooling, Kirksite Tooling, Composite Tooling, Invar Tooling), Material, Manufacturing Process, End User and By Geography |
根據 Stratistics MRC 的數據,全球複合材料工具市場預計在 2025 年將達到 6.1358 億美元,到 2032 年將達到 10.3801 億美元,預測期內的複合年成長率為 7.8%。
複合材料模具是指使用碳纖維、玻璃纖維和環氧樹脂等複合材料來製造用於生產複合材料零件的模具、夾具和工裝組件。這些工具在航太、汽車和船舶等需要輕質高強度零件的行業中至關重要。複合材料模具具有重量輕、尺寸穩定性高、耐腐蝕和耐溫度變化等優勢,能夠高效生產形狀複雜、性能卓越的零件。模具通常採用手工積層、真空袋成型和高壓高壓釜等製程製造,以確保重複使用後的精度和耐用性。
根據歐盟委員會2021年9月發布的文件,歐盟研究與創新計畫「地平線2020」已核准為新的SEER計劃提供資金。
航太和國防領域的需求不斷成長
航太和國防領域日益成長的需求推動了複合材料模具市場佔有率的大幅成長。新一代飛機和軍事應用對輕質高強度材料的需求,推動了先進複合材料模具解決方案的採用。這種需求激增推動了碳纖維增強聚合物和混合模具系統的創新,從而提高了精度和效率。隨著國防預算的增加和燃油經濟性法規的收緊,複合材料模具對於製造耐用、高性能零件至關重要,從而推動了市場的持續成長。
複雜工具的初始成本高
複合材料工具的高昂初始成本是市場成長的主要障礙。製造複合材料工具需要先進的材料、熟練的勞動力和專用設備,因此需要大量的前期投資。這一成本因素阻礙了中小企業採用複合材料工具,尤其是與價格更實惠的傳統金屬工具相比。這導致市場擴張受限,並且在預算受限的行業中複合材料工具的採用速度緩慢。
汽車輕量化趨勢的成長
汽車輕量化趨勢正在加速複合材料模具市場的需求。隨著製造商尋求更省油、更低排放氣體的汽車,轉向碳纖維和先進聚合物等輕質材料正在推動模具創新。複合材料模具能夠精密成型複雜、輕量化的零件,從而縮短週期時間並提高生產效率。隨著電動車和永續性目標的不斷推進,複合材料模具已成為擴充性、高性能零件製造的關鍵,並且該市場預計將在全球汽車供應鏈中實現強勁成長。
與金屬工具相比,工具壽命有限
與傳統金屬工具相比,複合材料工具的使用壽命有限,這對複合材料工具市場的成長構成了重大挑戰。在高溫高壓條件下,複合材料工具通常會迅速劣化,導致頻繁更換並增加營運成本。這種限制降低了複合材料工具在大批量生產環境中的成本效益,並阻礙了製造商長期使用複合材料工具。因此,複合材料工具的市場滲透率有所下降,尤其是在成本敏感型產業。
COVID-19的影響
新冠疫情對複合材料模具市場產生了許多影響。最初,供應鏈中斷、勞動力短缺和生產停頓導致計劃延期和需求下降,尤其是在航太和汽車行業。然而,隨著各行各業適應新的安全通訊協定並恢復營運,市場逐漸復甦。疫情也加速了模具製造流程向自動化數位化的轉變,從而帶來了長期成長機會。
預計切削工具市場將成為預測期內最大的市場
預計在預測期內,鋯英石模具領域將佔據最大的市場佔有率,因為其卓越的可鑄造性、尺寸穩定性和可加工性能夠實現快速週轉並縮短市場佔有率前置作業時間,尤其是在航太和汽車應用領域。其能夠以最小的收縮率複製複雜形狀,從而提高了設計靈活性,而可回收性則有助於實現永續性目標。隨著各行各業對輕量化、高性能模具的重視,鋯英石的適應性和經濟性正推動其在複合材料製造流程中的應用日益廣泛。
預計碳纖維領域在預測期內將實現最高的複合年成長率。
碳纖維領域預計將在預測期內實現最高成長率,因為其無與倫比的強度重量比可用於製造汽車和風力發電領域的高性能模具。其熱穩定性和剛性可確保複雜模具形狀的精度,而其輕質特性則可降低製造過程中的能耗。隨著各行各業尋求耐用、高效和永續的解決方案,碳纖維因其可回收性以及與先進樹脂的兼容性而成為首選。自動化積層法和非熱壓高壓釜製程的技術進步將進一步推動該領域的成長。
預計亞太地區將在預測期內佔據最大的市場佔有率,這得益於航太、汽車和風力發電產業的擴張。 「印度製造」等政府舉措以及對輕量化和高性能材料的持續投資正在加速這些材料的採用。該地區經濟高效的製造能力和熟練的勞動力支持著模具的快速創新。此外,電動車和可再生能源解決方案日益成長的需求也刺激了對先進複合複合材料模具的需求,使亞太地區成為全球模俱生產的戰略中心。
預計北美將在預測期內實現最高的複合年成長率,因為飛機和電動車對輕質高強度材料的需求不斷成長,極大地推動了複合材料模具的採用。技術進步、主要企業的參與以及政府在永續性和燃油效率方面的積極舉措,進一步推動了市場擴張。此外,對研發和製造流程自動化的投資正在提高生產力,從而推動區域市場的成長。
According to Stratistics MRC, the Global Composite Tooling Market is accounted for $613.58 million in 2025 and is expected to reach $1,038.01 million by 2032 growing at a CAGR of 7.8% during the forecast period. Composite tooling refers to the use of composite materials, such as carbon fiber, fiberglass, or epoxy resins, to create molds, fixtures, and tooling components used in the manufacturing of composite parts. These tools are essential in industries like aerospace, automotive, and marine, where lightweight and high-strength components are required. Composite tooling offers benefits such as reduced weight, high dimensional stability, and resistance to corrosion and temperature fluctuations. It enables the efficient production of complex geometries and high-performance components. The tooling is typically produced through processes like hand lay-up, vacuum bagging, or autoclaving to ensure precision and durability during repeated use.
According to the European Commission's September 2021 data, the European Union's Horizon 2020 research and innovation program has approved funding for the new SEER project.
Rising Demand from Aerospace & Defense Sector
Rising demand from the aerospace and defense sector is significantly propelling the composite tooling market. The need for lightweight, high-strength materials in next-gen aircraft and military applications is driving adoption of advanced composite tooling solutions. This surge is fostering innovation in carbon fiber-reinforced polymers and hybrid tooling systems, enhancing precision and efficiency. As defense budgets expand and fuel efficiency regulations tighten, composite tooling becomes indispensable for manufacturing durable, high-performance components, positioning the market for sustained growth.
High Initial Costs of Composite Tooling
The high initial costs of composite tooling present a major barrier to market growth. Manufacturing composite tools requires advanced materials, skilled labor, and specialized equipment, resulting in substantial upfront investment. This cost factor deters small and medium-sized enterprises from adopting composite tooling, especially when compared to more affordable traditional metal tools. Consequently, it limits market expansion and slows the adoption of composite tooling across industries with tight budget constraints.
Growth in Automotive Light weighting Trends
The growing trend of automotive light weighting is accelerating demand in the composite tooling market. As manufacturers seek fuel-efficient, low-emission vehicles, the shift to lightweight materials like carbon fiber and advanced polymers is driving tooling innovation. Composite tooling enables precise molding of complex, weight-saving components, reducing cycle times and enhancing production efficiency. With electric vehicles and sustainability goals gaining momentum, composite tooling becomes essential for scalable, high-performance part fabrication-positioning the market for robust growth across global automotive supply chains.
Limited Tool Life Compared to Metal Tooling
Limited tool life compared to traditional metal tooling poses a significant challenge to the growth of the composite tooling market. Composite tools often degrade faster under high-temperature and high-pressure conditions, leading to frequent replacements and increased operational costs. This limitation reduces their cost-effectiveness in high-volume production settings, making manufacturers hesitant to adopt composite tooling for long-term use. As a result, it hinders broader market penetration, especially in cost-sensitive industries.
Covid-19 Impact
The Covid-19 pandemic had a mixed impact on the composite tooling market. Initially, disruptions in supply chains, labor shortages, and halted manufacturing activities led to project delays and reduced demand, particularly in the aerospace and automotive sectors. However, the market gradually rebounded as industries adapted to new safety protocols and resumed operations. The pandemic also accelerated the shift toward automation and digitalization in tooling processes, fostering long-term growth opportunities.
The kirksite tooling segment is expected to be the largest during the forecast period
The kirksite tooling segment is expected to account for the largest market share during the forecast period, due to its excellent castability, dimensional stability, and machinability enable faster turnaround and reduced lead times, especially in aerospace and automotive applications. The ability to replicate intricate geometries with minimal shrinkage enhances design flexibility, while its recyclability supports sustainability goals. As industries prioritize lightweight, high-performance tooling, kirksite's adaptability and affordability are driving its growing adoption across composite manufacturing workflows.
The carbon fiber segment is expected to have the highest CAGR during the forecast period
Over the forecast period, the carbon fiber segment is predicted to witness the highest growth rate due to its unmatched strength-to-weight ratio, enabling high-performance tooling for automotive, and wind energy sectors. Its thermal stability and rigidity ensure precision in complex mold geometries, while lightweight properties reduce energy consumption during manufacturing. As industries demand durable, efficient, and sustainable solutions, carbon fiber's recyclability and compatibility with advanced resins make it a preferred choice. This segment's growth is further fueled by innovations in automated lay-up and out-of-autoclave processes.
During the forecast period, the Asia Pacific region is expected to hold the largest market share due to expanding aerospace, automotive, and wind energy sectors. Government initiatives like "Make in India" and rising investments in lightweight, high-performance materials are accelerating adoption. The region's cost-effective manufacturing capabilities and skilled labor pool support rapid tooling innovation. Additionally, increasing demand for electric vehicles and renewable energy solutions is fueling the need for advanced composite molds, positioning Asia Pacific as a strategic hub for global tooling production.
Over the forecast period, the North America region is anticipated to exhibit the highest CAGR, owing to increased demand for lightweight and high-strength materials in aircraft and electric vehicles has significantly boosted the adoption of composite tooling. Technological advancements, presence of key players, and supportive government initiatives toward sustainability and fuel efficiency are further propelling market expansion. Additionally, investments in R&D and automation in manufacturing processes are enhancing productivity and driving regional market growth.
Key players in the market
Some of the key players profiled in the Composite Tooling Market include Hexcel Corporation, Gurit Holding AG, Janicki Industries, Solvay S.A., Airtech Advanced Materials Group, Teijin Limited, Sika AG, Toray Industries, Inc., Formtech Composites, Composite Tooling and Engineering Solutions, General Tool Company, Leadtime Technology, IDI Composites International, AIP Aerospace, Huntsman Corporation, Park Aerospace Corp., Shape Corp., Norco Composites & GRP, Trelleborg AB and Hexion Inc.
In June 2025, Kongsberg Defence & Aerospace and Hexcel Corporation recently formalized a significant five year strategic partnership at the 2025 Paris Air Show. Under this long term agreement, Hexcel will supply its acclaimed HexWeb(R) engineered honeycombs and HexPly(R) prepregs to support Kongsberg's core defence and aerospace production programs.
In March 2025, Fairmat, has partnered with Hexcel Germany to combat the incineration of carbon fiber prepreg waste in Europe. Fairmat will lease a former Hexcel facility in Bouguenais, France, to recycle carbon fiber and resin offcuts using a low-energy, cold-treatment process. This initiative aims to repurpose most of Hexcel's European prepreg scrap into new composite panels-supporting industries like automotive, electronics, and sports.
Note: Tables for North America, Europe, APAC, South America, and Middle East & Africa Regions are also represented in the same manner as above.