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市場調查報告書
商品編碼
1766030
2032 年石油和氣體純化維護服務市場預測:按合約類型、服務類型、交付模式、技術、應用、最終用戶和地區進行的全球分析Oil & Gas Refinery Maintenance Service Market Forecasts to 2032 - Global Analysis By Contract Type, Service Type, Delivery Model, Technology, Application, End User and By Geography |
根據 Stratistics MRC 的數據,全球石油和氣體純化維護服務市場預計在 2025 年達到 40.4 億美元,到 2032 年將達到 60.4 億美元,預測期內的複合年成長率為 5.93%。
石油和氣體純化維護服務對於確保精製安全、有效率和持續運作至關重要。清潔、緊急維修、腐蝕監測、設備大修和例行檢查只是眾多服務的一小部分。為了實現生產目標並遵守嚴格的安全和環境法規,煉油廠依靠維護服務來最大限度地減少非計劃性停機時間,並延長熱交換器、泵浦、壓縮機和管道等關鍵資產的運作。隨著現代煉油廠日益複雜,維修服務供應商擴大利用物聯網感測器、預測分析和遠端監控系統等數位技術來最佳化維護計劃並降低營運風險。
通訊,2025年5月中國原油加工量較上年同期下降1.8%,為2024年8月以來的最低水平,精製煉廠平均運轉率降至72.87%。
設施和基礎設施劣化
目前運作中的許多氣體純化建於幾十年前,這意味著其中許多設備已接近或超過其原始設計壽命。這使得它們容易出現洩漏、效率低下和機械故障。壓力容器、熱交換器和管道系統等老化零件需要定期檢查、維修和更換。因此,維護服務不僅對於恢復功能至關重要,而且對於更新老化系統以滿足最新的效能和安全標準也至關重要。
昂貴的周轉和維護服務
維護工作(尤其是常規檢修)的高成本是最大的障礙之一。此類維護通常需要全部或部分關閉設施,從而導致生產和收入損失。對於大型煉油廠而言,這些期間的人事費用可能高達數億美元。此外,交貨時間延誤的財務影響會被放大。小型煉油廠的利潤率較低,可能導致必要的維護工作被推遲,從而減少短期服務需求,同時增加長期風險。
新興國家精製能力的成長
巴西、奈及利亞、中國、越南和印度等國家的快速工業化和都市化正在推動能源需求和燃料消耗的不斷成長。這些國家正大力投資擴大現有煉油廠並新建煉油廠,以滿足國內能源需求並減少對進口燃料的依賴。此外,除了精製基礎設施外,對專業維護服務的長期需求也日益成長。在這些市場中建立早期合作夥伴關係並佔據一席之地的服務供應商可以從多年的檢查、維修和最佳化工作合約中獲益。
災害及安全義務的營運風險高
處理易燃物、壓力容器、密閉空間和有毒氣體只是煉油廠維護中固有危險任務的一部分。維修期間違反安全規程可能導致火災、爆炸和化學品外洩等嚴重事故。此類事故不僅可能導致營運中斷,還可能使維護供應商面臨法律訴訟、監管審查和聲譽損害。此外,煉油廠安全要求的提高將加劇市場競爭,將競爭限制在擁有可靠安全記錄和認證的供應商身上。
新冠疫情 (COVID-19) 疫情導致供應鏈中斷、營運停工和人員限制,對氣體純化維護服務市場造成了重大衝擊。石油需求和價格下跌迫使許多煉油廠推遲或取消計畫中的維護和檢修活動,以節省成本。這反過來又導致維護工作積壓,設備使用時間延長導致安全隱患增加,服務供應商的收入來源減少。由於出行限制以及出於健康預防措施,現場合格人員數量有限,關鍵維護計劃也因此推遲。
預計長期服務協議 (LTSA) 部分將成為預測期內最大的部分。
預計長期服務協議 (LTSA) 領域將在預測期內佔據最大的市場佔有率。這些合約通常為期數年,為煉油廠提供更高的營運和財務穩定性,並保證設備可用性和生命週期性能。透過與原始設備OEM)和專業服務供應商合作,煉油廠可以整合先進技術和現場工程支持,最大限度地減少計劃外停機,並確保成本可預測。此外,隨著煉油廠轉向風險分擔和履約保證,LTSA 現已成為最常見的承包模式,超越了短期合約、基本契約和基於工時和數量合約。
預計預測期內中型煉油廠部門的複合年成長率最高。
預計中型煉油廠領域將在預測期內實現最高成長率。這些設施平均每日處理原油10萬至20萬桶,由於規模龐大且營運複雜,需要更頻繁、更多樣化的維護,加速服務需求的擴張。透過模組化升級、數位化維修和客製化維護計劃,該領域為維護服務提供者提供了產能與靈活性之間的最佳平衡。為了確保區域供應,新興市場正在投資中型設施,為維護服務市場創造了成長機會。
在預測期內,北美地區預計將佔據最大的市場佔有率,這得益於其龐大的老化煉油廠網路、嚴格的安全和環境法規以及高維護強度。全球最大的精製產能僅在美國營運,其定期的檢修、升級和檢查週期確保了對維護服務的穩定需求。數位雙胞胎、自動化和預測性維護等先進技術的採用進一步提高了服務需求。北美繼續保持市場領先地位,這得益於其擁有熟練的勞動力、嚴格的法律規範以及對精製基礎設施的穩定投資,為所有合約類型的服務供應商提供了長期前景。
預計亞太地區將在預測期內實現最高的複合年成長率。這得歸功於中國、印度和東南亞等國家在擴大精製產能方面投入巨資,以及快速的工業化進程和不斷成長的能源需求。該地區許多煉油廠要么是新建的,要么正在進行重大升級,以滿足更清潔的燃料標準和更高的產量目標,這帶來了對專業維護服務的巨大需求。此外,由於環境法規日益嚴格、區域安全合規性要求不斷提高以及對業務效率的日益重視等因素,亞太地區預計將見證數位化維護解決方案的最高成長率。
According to Stratistics MRC, the Global Oil & Gas Refinery Maintenance Service Market is accounted for $4.04 billion in 2025 and is expected to reach $6.04 billion by 2032 growing at a CAGR of 5.93% during the forecast period. Oil & gas refinery maintenance services are critical to ensuring the safe, efficient, and continuous operation of refining facilities. Cleaning, emergency repairs, corrosion monitoring, equipment overhauls, and routine inspections are just a few of the many services that fall under this broad category. In order to meet production targets and adhere to strict safety and environmental regulations, refineries rely on maintenance services to minimize unplanned downtime and extend the operational life of critical assets like heat exchangers, pumps, compressors, and pipelines. As modern refineries become more complex, maintenance providers are using digital technologies like IoT sensors, predictive analytics, and remote monitoring systems more and more to optimize maintenance schedules and lower operational risks.
According to Reuters, China's crude throughput in May 2025 fell 1.8% year-on-year to its lowest level since August 2024, with the average operating rate of primary refining units dipping to 72.87%, after 11 refineries shut down either fully or partially for maintenance.
Deteriorating equipment and infrastructure
A large percentage of the equipment in many oil and gas refineries that are currently in operation is approaching or past its original design life because they were built decades ago. Because of this, these facilities are more susceptible to leaks, inefficiencies, and mechanical failures. It is necessary to regularly inspect, repair, or replace aging parts like pressure vessels, heat exchangers, and piping systems. Therefore, maintenance services are necessary to update antiquated systems to meet modern performance and safety standards in addition to restoring functionality.
Expensive turnarounds and maintenance services
The high expense of maintenance tasks, particularly during scheduled turnarounds, is one of the biggest obstacles. A facility must frequently be shut down entirely or in part for these maintenance events, which results in lost output and income. For large refineries, the costs of labor, specialized equipment, materials, and safety compliance during these times can total hundreds of millions of dollars. Additionally, the financial impact increases if deadlines are missed. Due to their narrow profit margins, smaller refineries may put off essential maintenance, which could raise long-term risks while reducing short-term service demand.
Growth in emerging economies' refining capability
Energy demand and fuel consumption are rising as a result of rapid industrialization and urbanization in nations like Brazil, Nigeria, China, Vietnam, and India. These countries are making significant investments in expanding their current refineries and constructing new ones in order to meet their domestic energy needs and lessen their reliance on imported fuels. Additionally, the long-term need for specialized maintenance services is growing along with refining infrastructure. Service providers can gain from multi-year contracts for inspection, repair, and optimization work if they develop early partnerships or presence in these markets.
High operational risk of mishaps and safety obligations
Working with flammable materials, high-pressure vessels, confined spaces, and toxic gases are just a few of the tasks that are intrinsically dangerous in refinery maintenance. Serious mishaps, such as fires, explosions, or chemical leaks, can arise from any violations of safety procedures during maintenance. In addition to stopping operations, these incidents may expose maintenance providers to legal action, regulatory scrutiny, and harm to their reputation. Furthermore, the market will get more competitive as refineries raise their safety requirements, limiting competition to suppliers with verified safety records and certifications.
The COVID-19 pandemic caused supply chain disruptions, lockdowns, and workforce restrictions that had a significant effect on the oil and gas refinery maintenance services market. The decline in oil demand and prices forced many refineries to postpone or cancel planned maintenance and turnaround activities in order to save money. Moreover, this resulted in a backlog of maintenance tasks, increased safety hazards from extended equipment use, and decreased service providers' revenue streams. Important maintenance projects were also delayed because of travel restrictions and health precautions that restricted the number of qualified workers on the job site.
The long-term service agreements (LTSA) segment is expected to be the largest during the forecast period
The long-term service agreements (LTSA) segment is expected to account for the largest market share during the forecast period. These contracts, which usually last for a number of years, give refineries improved operational and financial stability along with assurances of equipment availability and lifecycle performance. Refineries are able to integrate advanced technologies and on-site resident engineering support, minimize unplanned shutdowns, and secure predictable costs by partnering with OEMs or specialized service providers under LTSAs. Additionally, LTSAs are now the most common contracting model, surpassing short-term, performance-based, and time-and-material contracts as refineries move toward risk-sharing and performance guarantees.
The medium scale refineries segment is expected to have the highest CAGR during the forecast period
Over the forecast period, the medium scale refineries segment is predicted to witness the highest growth rate. These facilities, which process 100,000 to 200,000 barrels a day on average, require more frequent and varied maintenance because of their size and operational complexity, which accelerates the growth of service needs. By enabling modular upgrades, digital retrofits, and customized maintenance schedules, this segment offers maintenance providers the best possible balance between capacity and flexibility. In order to secure regional supplies, emerging markets are investing in medium-sized facilities, which present a significant opportunity for growth in the maintenance services market.
During the forecast period, the North America region is expected to hold the largest market share, driven by its extensive network of aging refineries, strict safety and environmental regulations, and high maintenance intensity. The largest refining capacity in the world is operated by the United States alone, and regular turnarounds, upgrades, and inspection cycles guarantee a consistent demand for maintenance services. Service requirements are further increased by the adoption of advanced technologies, such as digital twins, automation, and predictive maintenance. North America remains the market leader, providing long-term prospects for service providers across all contract types due to its skilled workforce availability, strict regulatory oversight, and steady investment in refining infrastructure.
Over the forecast period, the Asia Pacific region is anticipated to exhibit the highest CAGR, driven by substantial investments in expanding refining capacity in nations like China, India, and Southeast Asia, as well as by fast industrialization and rising energy demand. There is a significant need for specialized maintenance services because many refineries in the area are either brand-new or undergoing significant upgrades in order to meet cleaner fuel standards and higher throughput targets. Furthermore, Asia-Pacific is the region with the fastest rate of growth for digital maintenance solutions due to factors like increased environmental regulations, regional safety compliance, and a growing emphasis on operational efficiency.
Key players in the market
Some of the key players in Oil & Gas Refinery Maintenance Service Market include CIC Group Inc., Intertek Group Plc, MedEuropa Refining Group, Aegion Corporation, STI Group, Fluor Corporation, Petrofac Limited, Chiyoda Corporation, KBR Inc., Pioneer Industrial Corp., Shell, Turner Industries Group, Baker Hughes, Saipem S.p.A., Zachry Brands Inc. and Schlumberger Limited.
In June 2025, Petrofac has been selected by ADNOC Gas to undertake an Engineering, Procurement and Construction Management Services (EPCM) contract for a US$1.2 billion project to expand its gas production facilities on Das Island. As part of the overall Rich Gas Development (RGD) Programme, Petrofac will provide EPCM services and oversee procurement and construction contracts to build a new inlet facility, two new gas dehydration and compression trains, each with a capacity of 420 million standard cubic feet per day (MMSCFD), and associated infrastructure.
In March 2025, CIC Partners is pleased to announce an agreement to sell CraftMark Bakery, a supplier of bakery products for quick service restaurants and in-store retail bakeries, to One Equity Partners. CraftMark Bakery was launched as a ground-up project in 2013 to support the needs of a leading QSR brand. CIC partnered with CIC Operating Partner and serial entrepreneur, Bennie Bray along with bakery industry innovators, Ahmad Hamade and Jim Zakian, to build a new platform in the commercial bakery space.
In January 2025, Fluor Corporation announced that its Mining & Metals business was awarded a joint venture contract with Hatch to perform engineering, procurement and construction management (EPCM) for BHP's proposed Olympic Dam Smelter & Refinery Expansion Project in South Australia, which remains subject to Final Investment Decision by BHP. Fluor will recognize its undisclosed portion of the contract value in the fourth quarter of 2024.
Note: Tables for North America, Europe, APAC, South America, and Middle East & Africa Regions are also represented in the same manner as above.