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市場調查報告書
商品編碼
1755922
2032 年模組化自動化市場預測:按類型、組件、自動化程度、公司規模、應用、最終用戶和地區進行的全球分析Modular Automation Market Forecasts to 2032 - Global Analysis By Type (Distributed Control Systems and Module Type Packages ), Component, Level of Automation, Enterprise Size, Application, End User and By Geography |
根據 Stratistics MRC 的預測,全球模組化自動化市場規模預計在 2025 年達到 52 億美元,到 2032 年將達到 92 億美元,預測期內的複合年成長率為 8.6%。
模組化自動化是一種靈活的工業自動化方法,它使用標準化、可互換的模組來控制和管理系統內的各個流程或單元。每個模組獨立運行,並且可以輕鬆整合或重新配置,從而實現更快的部署、更少的停機時間和擴充性。這種方法提高了可自訂性,提升了營運效率,簡化了維護,非常適合需要敏捷、適應性強的製造解決方案的行業。
根據國際機器人聯合會(IFR)的預測,到2023年底,全球將有約428萬台工業機器人投入運作。
採用工業 4.0 技術
工業 4.0 技術的採用正在推動模組化自動化市場的發展。製造商日益尋求互聯互通、數據驅動的系統,從而提高營運的靈活性和效率。工業 4.0 整合了物聯網、人工智慧和先進機器人等數位技術,實現了即時數據交換和預測性維護。這些進步使其能夠快速適應不斷變化的生產需求,提高品質保證,並符合監管標準。此外,模組化自動化與智慧製造趨勢的契合確保其始終處於創新前沿。
整合前期投資高
購買、配置和部署模組化系統的前期成本可能相當高昂,尤其對於中小型企業而言。此外,將新的自動化模組與現有的傳統基礎設施協同工作通常需要專業知識,這會增加員工培訓和系統客製化方面的額外成本。此外,整合的複雜性可能會導致營運延遲,儘管模組化自動化能夠帶來長期的效率提升,但一些企業仍不願採用。
模組化封裝(MTP)技術進步
MTP 使企業能夠客製化自動化解決方案以滿足特定的營運需求,從而增強靈活性和擴充性。此外,這些改進有助於軟硬體模組的無縫整合和升級,從而加快新產品和服務的上市時間。隨著工業企業越來越重視敏捷性和成本效益,MTP 的演進支援精簡營運、快速客製化和更快回應市場需求,加速其應用。
網路安全漏洞
網路安全漏洞對模組化自動化市場構成了重大威脅,因為連網設備與數位技術的整合使系統面臨潛在的網路攻擊。工業 4.0 和物聯網自動化固有的互聯性增強,增加了未授權存取、資料外洩和營運中斷的風險。此外,隨著自動化網路的擴展,保護所有元件的複雜性也隨之增加,因此需要強大的網路安全通訊協定和持續監控。
新冠疫情對模組化自動化市場產生了多方面的影響。一方面,在勞動力短缺和保持社交距離的背景下,企業尋求最大限度地減少人際接觸並維持生產,自動化需求激增。這加速了自動化解決方案的採用,以確保業務永續營運連續性。另一方面,疫情擾亂了全球供應鏈,導致設備採購和計劃交付延遲,經濟不確定性導致新自動化計劃的資本投資減少。整體而言,疫情凸顯了自動化對於業務韌性的重要性。
預計全自動系統部分將成為預測期內最大的部分。
全自動系統領域預計將在預測期內佔據最大的市場佔有率,這得益於其先進的功能,能夠簡化操作、最大限度地減少人工干預並提供一致的產出品質。此外,越來越多的行業正在採用全自動系統來提高生產力、降低人事費用並增強安全性。這些系統可以與物聯網和人工智慧等其他數位技術無縫整合,從而進一步擴展其價值提案。
預計軟體產業在預測期內將實現最高的複合年成長率。
預計軟體領域將在預測期內實現最高成長率,這得益於對智慧過程控制、即時數據分析以及與企業系統無縫整合的需求日益成長。此外,自動化軟體的進步實現了預測性維護、遠端監控和自適應流程最佳化,這些對於最大限度地延長設備運作和提高營運靈活性至關重要。隨著製造商優先考慮數位轉型,他們正在加快對強大且擴充性的軟體平台的投資,預計將推動該領域的快速擴張。
預計亞太地區將在預測期內佔據最大的市場佔有率。這得益於中國、日本和印度等國快速的工業化進程、不斷擴張的製造地以及政府大力支持自動化的舉措。此外,該地區蓬勃發展的電子、汽車和消費品產業也推動了對靈活且可擴展的自動化解決方案的需求。此外,人事費用的上升和對業務效率提升的需求也促使企業投資模組化自動化,鞏固了亞太地區的領先地位。
預計亞太地區在預測期內將呈現最高的複合年成長率,這得益於自動化應用的不斷成長、技術進步以及政府推動智慧製造的政策。該地區充滿活力的行業格局、日益成長的客製化生產需求以及對基礎設施現代化的大量投資,正在加速模組化自動化系統的採用。隨著亞太地區的企業不斷追求更高的效率並積極參與競爭,該地區將以最快的速度採用先進自動化技術,引領全球市場的擴張。
According to Stratistics MRC, the Global Modular Automation Market is accounted for $5.2 billion in 2025 and is expected to reach $9.2 billion by 2032 growing at a CAGR of 8.6% during the forecast period. Modular automation is a flexible approach to industrial automation that uses standardized, interchangeable modules to control and manage individual processes or units within a system. Each module can operate independently and be easily integrated or reconfigured, enabling faster deployment, reduced downtime, and easier scalability. This approach supports greater customization, enhances operational efficiency, and simplifies maintenance, making it ideal for industries requiring agile and adaptive manufacturing solutions.
According to the International Federation of Robotics (IFR), there were approximately 4.28 million industrial robots in operation worldwide by the end of 2023
Adoption of industry 4.0 technologies
The adoption of Industry 4.0 technologies is propelling the modular automation market, as manufacturers increasingly seek interconnected, data-driven systems that enhance operational flexibility and efficiency. Industry 4.0 integrates digital technologies such as IoT, artificial intelligence, and advanced robotics, enabling real-time data exchange and predictive maintenance. These advancements allow for rapid adaptation to changing production requirements, improved quality assurance, and compliance with regulatory standards. Furthermore, the alignment with smart manufacturing trends ensures that modular automation remains at the forefront of innovation.
High initial investment for integration
The upfront costs associated with purchasing, configuring, and implementing modular systems can be substantial, particularly for small and medium-sized enterprises. Additionally, aligning new automation modules with existing legacy infrastructure often requires specialized expertise, leading to further expenses in employee training and system customization. Moreover, the complexity of integration may result in operational delays, making some organizations hesitant to adopt modular automation despite its long-term efficiency benefits.
Technological advancements in module type packages (MTP)
MTPs enable enhanced flexibility and scalability by allowing businesses to tailor automation solutions to specific operational needs. Moreover, these advancements facilitate the seamless integration and upgrading of both hardware and software modules, accelerating time-to-market for new products and services. As industries increasingly prioritize agility and cost-effectiveness, the evolution of MTPs supports streamlined operations, rapid customization, and the ability to respond swiftly to market demands, thereby driving widespread adoption.
Cybersecurity vulnerabilities
Cybersecurity vulnerabilities pose a critical threat to the modular automation market as the integration of connected devices and digital technologies exposes systems to potential cyberattacks. The increased connectivity inherent in Industry 4.0 and IoT-enabled automation heightens the risk of unauthorized access, data breaches, and operational disruptions. Additionally, as automation networks expand, the complexity of securing every component grows, necessitating robust cybersecurity protocols and continuous monitoring.
The Covid-19 pandemic had a mixed impact on the modular automation market. On one hand, demand for automation surged as companies sought to minimize human contact and maintain production amid labor shortages and social distancing mandates. This accelerated the adoption of automated solutions to ensure business continuity. On the other hand, the pandemic disrupted global supply chains, causing delays in equipment procurement and project implementation, while economic uncertainties led to reduced capital investments in new automation projects. Overall, the pandemic highlighted the importance of automation for operational resilience.
The fully automatic systems segment is expected to be the largest during the forecast period
The fully automatic systems segment is expected to account for the largest market share during the forecast period due to their advanced capabilities in streamlining operations, minimizing human intervention, and delivering consistent output quality. Furthermore, industries are increasingly adopting fully automatic systems to boost productivity, reduce labor costs, and enhance safety. The ability of these systems to integrate seamlessly with other digital technologies, such as IoT and AI, further amplifies their value proposition.
The software segment is expected to have the highest CAGR during the forecast period
Over the forecast period, the software segment is predicted to witness the highest growth rate, driven by the rising need for intelligent process control, real-time data analytics, and seamless integration with enterprise systems. Additionally, advancements in automation software enable predictive maintenance, remote monitoring, and adaptive process optimization, which are critical for maximizing equipment uptime and operational flexibility. As manufacturers increasingly prioritize digital transformation, investment in robust and scalable software platforms is expected to accelerate, fueling the segment's rapid expansion.
During the forecast period, the Asia Pacific region is expected to hold the largest market share, fueled by rapid industrialization, expanding manufacturing bases, and strong government initiatives supporting automation across countries such as China, Japan, and India. Moreover, the region's robust electronics, automotive, and consumer goods sectors are driving demand for flexible and scalable automation solutions. Additionally, rising labor costs and the need for enhanced operational efficiency are prompting businesses to invest in modular automation, solidifying Asia Pacific's leadership.
Over the forecast period, the Asia Pacific region is anticipated to exhibit the highest CAGR, supported by increasing automation adoption, technological advancements, and government policies promoting smart manufacturing. The region's dynamic industrial landscape, growing demand for customized production, and significant investments in infrastructure modernization are accelerating the deployment of modular automation systems. As companies in Asia Pacific strive for greater efficiency and competitiveness, the region is set to lead global market expansion with the fastest adoption of advanced automation technologies.
Key players in the market
Some of the key players in Modular Automation Market include Siemens AG, ABB Ltd., Rockwell Automation, Inc., Schneider Electric SE, Mitsubishi Electric Corporation, Honeywell International Inc., Emerson Electric Co., Bosch Rexroth AG, FANUC Corporation, Yokogawa Electric Corporation, Omron Corporation, Delta Electronics, Inc., Beckhoff Automation GmbH & Co. KG, Mitsubishi Heavy Industries, Ltd., National Instruments Corporation, Bosch Automation Technology, Keyence Corporation, and Pilz GmbH & Co. KG.
In May 2025, ABB and Red Hat announced an extended collaboration to develop automation systems for the future of industrial IT, enabling more secure and modular deployment of control applications for process industries. The collaboration builds on ABB's automation leadership and Red Hat's industry-leading enterprise open source platforms, combining industrial innovation and digital capabilities - including data analytics and artificial intelligence - to help pave the way towards autonomous operations.
In April 2025, Rockwell Automation, the world's largest company dedicated to industrial automation and digital transformation, and Amazon Web Services, Inc. (AWS), today announced they are working together to help streamline and accelerate the digital transformation of the manufacturing industry. By combining Rockwell's operational technology (OT) with AWS's advanced cloud services and global infrastructure, manufacturers will be equipped with scalable, secure, and flexible cloud solutions that help optimize asset performance, increase operational visibility, and deliver actionable insights from raw data.
In March 2025, Siemens announced that it has completed the acquisition of Altair Engineering Inc., a leading provider of software in the industrial simulation and analysis market, for an enterprise value of approximately USD 10 billion. With this acquisition, Siemens extends its leadership in simulation and industrial artificial intelligence (AI) by adding new capabilities in mechanical and electromagnetic simulation, high-performance computing (HPC), data science and AI.
Note: Tables for North America, Europe, APAC, South America, and Middle East & Africa Regions are also represented in the same manner as above.