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市場調查報告書
商品編碼
1744608
2032 年單迴路控制器市場預測:按控制類型、顯示技術、安裝類型、最終用戶和地區進行的全球分析Single Loop Controller Market Forecasts to 2032 - Global Analysis By Control Type (Temperature Controllers, Pressure Controllers, Flow Controllers, Level Controllers, and Other Controllers), Display Technology, Mounting Type, End User, and By Geography |
根據 Stratistics MRC 的預測,全球單迴路控制器市場規模預計在 2025 年將達到 1.074 億美元,到 2032 年將達到 1.259 億美元,預測期內的複合年成長率為 2.3%。
單迴路控制器是一種自動控制控制設備,它將特定製程變數(例如溫度、壓力或流量)與設定值進行比較,並相應地調整控制輸出。它在一個具有一個輸入和一個輸出的封閉回路型系統中運作。單迴路控制器廣泛應用於工業自動化領域,當僅需要對一個製程參數進行精確且連續的控制時,可達到最佳效能。
根據國際機器人聯合會(IFR)預測,到2023年底,全球工業機器人運作中保有量將達到約428萬台。
對自動化和精密控制的需求不斷增加
工業向工業 4.0 轉型,更加重視透過精確的即時監控來最佳化流程、減少停機時間並確保產品品質。單迴路控制器在食品飲料、製藥和化學等行業至關重要,因為這些行業需要嚴格的製程控制來確保安全和合規。此外,單迴路控制器易於使用、可靠性高,並且能夠在不增加複雜性的情況下簡化特定製程變量,使其成為現代工業自動化不可或缺的一部分。
與 PLCS/DCS 相比,擴充性受到限制
雖然單迴路控制器擅長管理單一製程變量,但它們缺乏PLC或DCS那樣的靈活性和整合能力,無法處理多個迴路和複雜的自動化要求。這種限制限制了它們在大型或高度整合的工業環境中的應用,因為在這些環境中,全面控制和集中管理對於提高營運效率和系統擴展至關重要。
新興經濟體與產業發展
亞太和拉丁美洲新興市場正經歷製造業基礎設施、能源和流程工業的持續投資。對提高效率、安全性和符合全球標準的需求也加速了這些地區自動化控制系統的採用。此外,新興國家可再生能源和水處理等行業的擴張進一步推動了對先進單迴路控制器的需求,從而推動了市場的成長。
與先進控制系統的競爭
單迴路控制器市場面臨來自多迴路控制器、PLC 和整合式 DCS 解決方案等先進控制系統的威脅。這些系統具有更高的擴充性、靈活性以及與現代數位平台的整合性,因此對具有複雜自動化需求的產業極具吸引力。隨著數位轉型的加速和智慧製造的普及,全面互聯的控制系統備受青睞,這可能會限制傳統單迴路控制器的成長。此外,人工智慧和物聯網整合控制器的快速發展將加劇競爭,並威脅傳統解決方案的市場地位。
新冠疫情對單迴路控制器市場產生了顯著的負面影響。全球工業停工、供應鏈中斷以及生產營運暫停,導致包括單迴路控制器在內的自動化解決方案需求急劇下降。許多主要的終端用戶產業,包括石油天然氣、電力和化學工業,都經歷了生產活動減少或暫時關閉,導致市場收入大幅下降。然而,隨著工業活動在停工後恢復,由於對自動化和數位轉型的重新關注,市場開始復甦,營運也更具韌性。
預計在預測期內,面板安裝部分將成為最大的部分。
面板安裝式控制器預計將在預測期內佔據最大的市場佔有率,這得益於其易於安裝、易於整合到現有控制櫃中以及適用於各種工業應用的特點。它為操作員提供了緊湊且易於使用的介面,是新安裝和改裝計劃的理想選擇。此外,從製造業到公用事業,它在各種工業環境中的多功能性和相容性正在推動其廣泛應用,並預計將繼續成為單迴路控制器市場的主導部分。
溫度控制器部分預計在預測期內達到最高複合年成長率
由於製造業、製藥業、食品加工和半導體等行業對精確溫度調節的需求日益成長,預計溫度控制器細分市場將在預測期內實現最高成長率。溫度控制器對於在溫度敏感製程中維持產品品質、安全性和能源效率至關重要。此外,物聯網和人工智慧整合技術的進步增強了溫度控制器的功能,使其能夠實現即時監控和預測性維護,從而進一步加速其普及和市場成長。
在預測期內,亞太地區預計將佔據最大的市場佔有率。此外,亞太地區多元化的工業基礎和先進控制技術的日益普及,確保了該地區在全球市場的持續領先地位。
預計亞太地區在預測期內將呈現最高的複合年成長率。該地區強勁的經濟成長、不斷擴大的製造地以及新興經濟體對製程自動化日益成長的需求,共同推動了這一加速成長。此外,工業 4.0 技術、數位化以及物聯網在工業流程中的整合日益普及,也推動了亞太地區先進單迴路控制器的採用。
According to Stratistics MRC, the Global Single Loop Controller Market is accounted for $107.4 million in 2025 and is expected to reach $125.9 million by 2032 growing at a CAGR of 2.3% during the forecast period. A single loop controller is an automatic control device used to regulate one specific process variable, such as temperature, pressure, or flow, by comparing it to a setpoint and adjusting a control output accordingly. It operates in a closed-loop system with one input and one output. It is widely used in industrial automation when only one process parameter requires accurate and ongoing control for optimal performance because it is straightforward and reasonably priced.
According to the International Federation of Robotics (IFR), the global stock of operational industrial robots reached approximately 4.28 million units by the end of 2023.
Increasing demand for automation and precision control
Due to the industry's transition towards Industry 4.0, there is a growing emphasis on optimizing processes, reducing downtime, and ensuring product quality through precise, real-time monitoring. Single loop controllers are crucial in sectors like food and beverage, pharmaceuticals, and chemicals, where tight process control is vital for safety and compliance. Furthermore, their ease of use, reliability, and ability to streamline specific process variables without added complexity make them indispensable in modern industrial automation.
Limited scalability compared to PLCS/DCS
While single loop controllers excel at managing individual process variables, they lack the flexibility and integration capabilities of PLCs and DCS, which can handle multiple loops and complex automation requirements. This limitation restricts their adoption in large-scale or highly integrated industrial environments, where comprehensive control and centralized management are essential for operational efficiency and system expansion.
Growth in developing economies and industrialization
Emerging markets in Asia-Pacific and Latin America are witnessing increased investments in manufacturing infrastructure, energy, and process industries. Additionally, the adoption of automated control systems in these regions is accelerating due to the need for improved efficiency, safety, and compliance with global standards. Moreover, the expansion of sectors such as renewable energy and water treatment in developing countries further boosts the demand for advanced single loop controllers, driving market growth.
Competition from advanced control systems
The single loop controller market faces threats from advanced control systems such as multi-loop controllers, PLCs, and integrated DCS solutions. These systems offer greater scalability, flexibility, and integration with modern digital platforms, making them attractive for industries with complex automation needs. As digital transformation accelerates and smart manufacturing becomes more prevalent, the preference for comprehensive, interconnected control systems may limit the growth of traditional single loop controllers. Additionally, the rapid evolution of AI-enabled and IoT-integrated controllers intensifies competition, challenging the market position of conventional solutions.
The COVID-19 pandemic had a pronounced negative impact on the single loop controller market. Global industrial shutdowns, supply chain disruptions, and the suspension of manufacturing operations led to a sharp decline in demand for automation solutions, including single loop controllers. Many key end-user industries, such as oil and gas, power, and chemicals, experienced reduced activity or temporary closures, resulting in significant revenue losses for the market. However, as industrial activities resumed post-lockdown, the market began to recover, with renewed focus on automation and digital transformation to enhance operational resilience.
The panel mounted segment is expected to be the largest during the forecast period
The panel mounted segment is expected to account for the largest market share during the forecast period, favored for their ease of installation, straightforward integration into existing control panels, and suitability for a broad range of industrial applications. They offer a compact, user-friendly interface for operators, making them ideal for both new installations and retrofit projects. Moreover, their versatility and compatibility with various industrial environments, from manufacturing to utilities, drive their widespread adoption, ensuring they remain the dominant segment in the single loop controller market.
The temperature controllers segment is expected to have the highest CAGR during the forecast period
Over the forecast period, the temperature controllers segment is predicted to witness the highest growth rate, fueled by the increasing demand for precise temperature regulation in industries such as manufacturing, pharmaceuticals, food processing, and semiconductors. Temperature controllers are essential for maintaining product quality, safety, and energy efficiency in temperature-sensitive processes. Additionally, advancements in IoT and AI integration have enhanced the capabilities of temperature controllers, enabling real-time monitoring and predictive maintenance, which further accelerates their adoption and market growth.
During the forecast period, the Asia Pacific region is expected to hold the largest market share, driven by rapid industrialization, significant investments in infrastructure, and the expansion of manufacturing sectors in countries such as China and India. The region's focus on upgrading industrial automation, coupled with government initiatives supporting smart factories and energy efficiency, further propels market growth. Furthermore, Asia Pacific's diverse industrial base and the increasing adoption of advanced control technologies ensure its continued leadership in the global market.
Over the forecast period, the Asia Pacific region is anticipated to exhibit the highest CAGR. The region's robust economic growth, expanding manufacturing footprint, and rising demand for process automation in emerging economies contribute to this accelerated growth. Additionally, the increasing implementation of Industry 4.0 technologies, digitalization, and the integration of IoT in industrial processes drive the adoption of advanced single loop controllers in the Asia Pacific region.
Key players in the market
Some of the key players in Single Loop Controller Market include ABB Ltd., Siemens AG, Honeywell International Inc., Schneider Electric SE, Yokogawa Electric Corporation, Omron Corporation, Mitsubishi Electric Corporation, Azbil Corporation, West Control Solutions, Gefran S.p.A., Sure Controls, PSG Plastic Service GmbH, Carotek Inc., RKC Instrument Inc., Watlow Electric Manufacturing Company, Fuji Electric Co., Ltd., Panasonic Corporation and Rockwell Automation, Inc.
In May 2025, Honeywell International Inc. launched UDC2800 DIN Controller this next-generation panel-based temperature controller is designed for single loop control in furnaces, ovens, boilers, and similar applications. It offers improved connectivity (Bluetooth, remote), high accuracy (0.15%), and fast scanning (100ms).
In November 2022, Azbil introduced the Model C1A single loop controller, featuring high accuracy (+-0.1% for thermocouple or Pt100 RTD) and a rapid 25 ms sampling cycle. Designed for compact spaces, it offers intuitive PID tuning, heater resistance monitoring and seamless PLC integration without special programming. The controller also includes a Smart Loader Package with a PID simulator to streamline setup and maintenance.
Note: Tables for North America, Europe, APAC, South America, and Middle East & Africa Regions are also represented in the same manner as above.