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市場調查報告書
商品編碼
1744547
2032 年組裝自動化市場預測:按產品類型、技術、公司規模、最終用戶和地區進行的全球分析Assembly Automation Market Forecasts to 2032 - Global Analysis By Product Type, Technology, Enterprise Size, End User and By Geography |
根據 Stratistics MRC 的預測,全球組裝自動化市場規模預計在 2025 年達到 366.6 億美元,到 2032 年將達到 765.9 億美元,預測期內的複合年成長率為 11.1%。
組裝自動化是透過使用自動化機器和系統執行諸如組裝零件或產品等任務來減少人工干預的過程。這些系統廣泛應用於精度、速度和可重複性至關重要的領域,例如消費品、電子產品、汽車和醫療設備。透過結合機器人、輸送機、感測器和可程式邏輯控制器 (PLC) 等技術,組裝自動化可以提高生產效率、改善產品品質並降低人事費用。此外,隨著製造流程的變化,對靈活智慧的自動化解決方案的需求也日益成長,使製造商能夠快速回應消費者需求和產品設計的變化。
印度工業聯合會 (CII) 表示,印度製造商認知到技術應用對盈利和競爭力至關重要。然而,目前大多數製造商用於此類投資的預算不到 10%。根據 CII 的製造業競爭力調查,預計未來兩年這一比例將上升至 11-15%,尤其是在物聯網 (IoT)、機器人和巨量資料等領域。
對一致性和大批量生產的需求日益增加
國際市場對產量和交貨時間的要求越來越高,這迫使製造商在不犧牲品質的前提下提高產量。組裝自動化能夠實現一致、連續的作業,顯著縮短週期時間並減少人為錯誤。此外,自動化系統每天可以組裝數千個零件,且幾乎不會出現任何偏差,例如在電子和汽車製造行業,從而確保大批量產品的一致性。
實施成本及初始投資成本高
儘管自動化可以帶來長期營運成本的節省,但購買機器人系統、感測器、控制器和整合服務所需的初始投資可能很高。這不僅包括設備成本,還包括系統設計、安裝、員工培訓和基礎設施升級的成本。此外,這些高昂的前期成本可能會對中小企業 (SME) 造成重大阻礙,尤其是在投資報酬率 (ROI) 不明顯或難以衡量的情況下。
電池和電動車(EV)製造業的成長
電動汽車產業的爆炸性成長為組裝自動化帶來了巨大的機會。由於電池、電力電子裝置和輕質材料的組裝複雜,電動車的製造對精度和安全性要求極高。相較於人工操作,這類重複且精細的任務較適合自動化系統。此外,為了滿足產量和品質需求,電動車電池超級工廠的全球擴張也推動了對機器人和自動化解決方案的投資。
技術快速淘汰
快速的技術變革正在對組裝自動化市場產生重大影響。新型控制系統、人工智慧演算法和機器人平台的開發正在如火如荼地進行中。投資自動化設備的公司面臨著系統在幾年後過時的風險,需要投入更多資金進行維修和更換。此外,由於未來的相容性和效能壽命尚不可知,這種威脅阻礙了一些公司(尤其是小型製造商)全面實施自動化。
新冠疫情對組裝自動化市場產生了許多影響。全球封鎖、供應鏈中斷以及勞動力短缺最初推遲了自動化計劃,並阻礙了新系統的採用,尤其是在航太和汽車等行業。然而,這場危機加速了對穩健、非接觸式和高效製造技術的需求,促使許多公司重新思考對人工的依賴。因此,自動化技術在持續生產至關重要的產業(例如家用電器、製藥和醫療設備)的應用得到了擴展。
預計工業機器人領域將成為預測期內最大的領域。
預計工業機器人領域將在預測期內佔據最大的市場佔有率。這些機器人憑藉其卓越的精度、速度以及能夠連續運動而不疲勞的能力,已成為現代製造流程中不可或缺的一部分。工業機器人廣泛應用於消費品、電子和汽車等各行各業。它們能夠最佳化複雜的組裝流程,減少人為錯誤,並提高整體生產力。此外,對自適應製造系統日益成長的需求以及機器人技術與人工智慧/物聯網的結合,進一步增強了它們的能力。
預計人工智慧 (AI) 產業在預測期內將以最高複合年成長率成長
預計人工智慧 (AI) 領域將在預測期內實現最高成長率。人工智慧正在透過實現自適應過程控制、預測性維護和即時決策來徹底改變傳統的組裝。借助機器學習演算法和數據主導的洞察,人工智慧系統可以改善工作流程、減少停機時間並提高生產力。結合機器人技術和視覺系統,人工智慧系統可以動態地回應不斷變化的材料和條件,並提供精確的品管。
預計亞太地區將在預測期內佔據最大的市場佔有率,這主要得益於印度、韓國、日本和中國等國家強大的製造業。強大的工業基礎、低廉的勞動力以及對工廠自動化技術的大量投資,都促進了該地區的繁榮發展。中國在消費品、電子和汽車產業的自動化系統和工業機器人應用方面處於世界領先地位。此外,由於智慧工廠的快速崛起以及人工智慧和物聯網在製造過程中的應用,亞太地區的組裝自動化市場正在迅速擴張。
在預測期內,北美預計將呈現最高的複合年成長率,這得益於其對智慧製造的大力推動和新技術的快速發展。該地區擁有領先的自動化公司和創新中心,它們正擴大將機器人、人工智慧和物聯網融入生產系統。產業採用自動化組裝組裝方案的動力源於人事費用上升、製造業回流以及對高品質和客製化產品的需求。此外,政府對技術純熟勞工和先進製造業的支持也進一步提升了北美的成長潛力。
According to Stratistics MRC, the Global Assembly Automation Market is accounted for $36.66 billion in 2025 and is expected to reach $76.59 billion by 2032 growing at a CAGR of 11.1% during the forecast period. Assembly automation is the process of reducing the need for human intervention by using automated machinery and systems to carry out tasks related to assembling parts or products. These systems are widely used in sectors where accuracy, speed, and repeatability are crucial, including consumer goods, electronics, automotive, and medical devices. Assembly automation increases production efficiency, improves product quality, and lowers labor costs by combining technologies like robotics, conveyors, sensors, and programmable logic controllers (PLCs). Moreover, flexible and intelligent automation solutions are becoming more and more necessary as manufacturing processes change, allowing manufacturers to quickly adjust to shifting consumer demands and product designs.
According to the Confederation of Indian Industry (CII), manufacturers in India recognize technology adoption as crucial for profitability and competitiveness. However, most currently allocate less than 10% of their budgets to such investments. The CII's Manufacturing Competitiveness Study indicates that this allocation is expected to rise to 11-15% over the next two years, particularly in areas like the Internet of Things (IoT), robotics, and Big Data.
Growing need for consistency and mass production
Manufacturers are under pressure to increase production without sacrificing quality because international markets are requesting larger volumes and faster delivery. By enabling consistent and continuous operations, assembly automation drastically lowers cycle times and human error. Additionally, automated systems, for instance, can assemble thousands of components every day with little variation in the electronics and automotive manufacturing industries, guaranteeing consistency across large product batches.
High implementation and initial investment costs
The initial investment needed to buy robotic systems, sensors, controllers, and integration services can be high, even though automation can result in long-term operational savings. This covers not only the cost of the equipment but also the costs of the system design, installation, staff training, and infrastructure upgrades. Furthermore, these high initial costs can be a major turnoff for small and medium-sized businesses (SMEs), especially if the ROI is not immediately apparent or easily measured.
Growth in battery and electric vehicle (EV) manufacturing
The electric vehicle industry's explosive growth offers assembly automation a significant opportunity. The production of EVs requires a high level of precision and safety due to the intricate assembly of batteries, power electronics, and lightweight materials. These repetitive and delicate tasks are better handled by automation systems than by human labor. Additionally, in order to meet demands for both volume and quality, investments in robotic and automated solutions are being driven by the global expansion of EV battery gigafactories.
Quick obsolescence of technology
Rapid technological innovation has a big impact on the assembly automation market. The development of new control systems, AI algorithms, and robotic platforms is ongoing. Businesses that spend money on automation equipment run the risk of their systems becoming antiquated in a few years, necessitating further funding for repair or replacement. Moreover, some businesses are deterred from committing to full-scale automation by this threat because they are unsure of future compatibility and performance longevity, particularly smaller manufacturers.
The COVID-19 pandemic affected the assembly automation market in a variety of ways. Global lockdowns, supply chain interruptions, and labour shortages initially caused automation projects to be delayed and new system deployment to be impeded, especially in sectors like aerospace and automotive. The crisis did, however, also hasten the demand for robust, touch less, and effective manufacturing techniques, leading many businesses to reconsider their reliance on heavy lifting. This resulted in a greater use of automation technologies in industries where continuous production was essential, like consumer electronics, pharmaceuticals, and medical devices.
The industrial robots segment is expected to be the largest during the forecast period
The industrial robots segment is expected to account for the largest market share during the forecast period. These robots are essential to contemporary manufacturing processes because of their great accuracy, speed, and capacity for continuous, fatigue-free operation. Industrial robots are widely used in a variety of industries, including consumer goods, electronics, and automotive. They optimize complicated assembly processes, lower human error, and boost overall productivity. Moreover, the growing need for adaptable manufacturing systems and the combination of robotics and AI/IoT have further improved their capabilities.
The artificial intelligence (AI) segment is expected to have the highest CAGR during the forecast period
Over the forecast period, the artificial intelligence (AI) segment is predicted to witness the highest growth rate. AI is revolutionizing conventional assembly lines by making adaptive process control, predictive maintenance, and real-time decision-making possible. Machine learning algorithms and data-driven insights enable AI-powered systems to improve workflows, decrease downtime, and increase productivity. Its incorporation with robotics and vision systems enables dynamic response to changes in materials or conditions and accurate quality control.
During the forecast period, the Asia Pacific region is expected to hold the largest market share, driven mostly by strong manufacturing in nations like India, South Korea, Japan, and China. A robust industrial base, reasonably priced labor, and large investments in factory automation technologies all contribute to the region's prosperity. China leads the world in the use of automated systems and industrial robots in the consumer goods, electronics, and automotive industries. Additionally, Asia-Pacific's assembly automation market is expanding at a faster rate due to the quick rise of smart factories and the incorporation of AI and IoT into manufacturing processes.
Over the forecast period, the North America region is anticipated to exhibit the highest CAGR, driven by the strong push for smart manufacturing and the quick development of new technologies. Leading automation firms and innovation hubs advancing the incorporation of robotics, AI, and IoT into production systems are based in the region. Industry adoption of automated assembly solutions is being driven by rising labor costs, a focus on reshoring manufacturing, and the desire for high-quality, customized products. Furthermore, North America's potential for growth is further enhanced by government support for skilled labor and advanced manufacturing.
Key players in the market
Some of the key players in Assembly Automation Market include Epson, Rockwell Automation, Inc., Yaskawa Electric Corporation, Schneider Electric SE, ABB Ltd, Siemens, Durr Group, Yokogawa Electric, Omron Corporation, Fanuc Corporation, Emerson, Mitsubishi Electric Corporation, Kuka AG, Staubli International and Kawasaki Heavy Industries Ltd.
In May 2025, Rockwell Automation, Inc. has announced the successful execution of a $500 million senior unsecured 364-day term loan credit agreement. This strategic financial arrangement, involves several prominent financial institutions, including Bank of America, N.A. as the Administrative Agent, U.S. Bank National Association as the Syndication Agent, and The Toronto-Dominion Bank, New York Branch and Wells Fargo Bank, National Association as Documentation Agents.
In March 2025, Yaskawa Electric Corporation and Astellas Pharma Inc signed a definitive agreement to establish a joint venture for the development of a cell therapy product manufacturing platform utilizing the dual-arm robot "Maholo." In addition, the joint venture will offer platform access to startups and academic institutions, fostering collaboration and innovation in the field of cell therapy.
In September 2024, Epson is set to acquire digital front-end developer Fiery in a mega deal worth around USD 591-million. The acquisition is expected to close within 2024, subject to necessary regulatory approvals and other customary closing conditions. The transaction has been valued at approximately USD 591-m. After the acquisition, Fiery will become part of the Epson group, but retain its current name and organisational structure, and continue to operate from its existing offices.
Note: Tables for North America, Europe, APAC, South America, and Middle East & Africa Regions are also represented in the same manner as above.