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市場調查報告書
商品編碼
1577126
2030 年金屬射出成型市場預測:按材料、最終用戶和地區分類的全球分析Metal Injection Molding Market Forecasts to 2030 - Global Analysis By Material, End User and By Geography |
根據 Stratistics MRC 的數據,2024 年全球金屬射出成型市場規模為 50.4 億美元,預計將以 10.9% 的複合年成長率成長,到 2030 年達到 93.8 億美元。
金屬射出成型(MIM)是一種先進的製造程序,結合了塑膠射出成型和粉末冶金的原理來生產複雜的金屬零件。在此過程中,細金屬粉末與黏合劑材料混合以形成原料,然後在高壓下注入模具中。金屬形狀形成後,透過稱為脫脂的過程去除黏合劑,然後進行燒結。
對高性能材料的日益關注
對高性能材料的日益關注正在顯著推進金屬射出成型(MIM) 領域的發展,徹底改變其應用和功能。 MIM 傳統上受到材料限制,現在利用先進的合金和複合材料來提高強度、耐用性和對惡劣條件的抵抗力。這些高性能材料能夠製造具有出色機械性能的複雜幾何形狀,使 MIM 成為航太、汽車和醫療設備等行業的理想選擇。
收縮和變形問題
收縮和變形是金屬射出成型(MIM) 的主要挑戰,極大地影響最終零件的品質和精度。在 MIM 製程中,金屬粉末與黏合劑混合並形成複雜的形狀。當去除黏合劑並且金屬被燒結時,由於黏合劑的損失和金屬顆粒的緻密化而導致體積減小,因此零件會收縮。然而,如果收縮不均勻,可能會導致變形,導致零件不符合尺寸公差或機械性能受損。
對複雜形狀的需求不斷增加
航太、汽車和醫療等各行業對複雜幾何形狀的需求不斷成長,顯著提高了金屬射出成型(MIM) 的能力。這種先進的製造流程將射出成型的多功能性與金屬的強度相結合,可以生產使用傳統機械加工難以製造的複雜形狀。 MIM 有助於高效製造小型、精細的零件,具有高精度和出色的表面光潔度,使其成為需要嚴格公差和複雜設計的應用的理想選擇。
經濟波動
經濟波動對金屬射出成型(MIM) 產業有重大影響,造成需求和成本結構的不確定性。在景氣衰退時期,消費者支出減少導致訂單減少,迫使MIM製造商削減產量和投資。相反,在經濟成長時期,對精密零件的需求增加對資源造成壓力,導致材料和人事費用上升。然而,由於MIM依賴金屬粉末的穩定供應,原料價格的波動使情況更加複雜。
COVID-19 疫情對金屬射出成型(MIM) 產業產生了重大影響,導致供應鏈中斷、勞動力短缺和需求波動。最初的停工導致許多工廠停止生產,導致計劃延誤並延長了前置作業時間。供應鏈限制,特別是原料供不應求和金屬粉末等價格上漲,使製造過程更加複雜。隨著汽車和航太產業面臨低迷,MIM 製造商必須適應不斷變化的需求,並轉向消費品和醫療設備。
在預測期內,鐵合金板塊預計將成為最大的板塊
隨著先進材料和創新加工技術的引入,鐵合金部門預計將在預測期內成為最大的部門。 MIM 將塑膠射出成型的多功能性與金屬零件的高性能相結合,可生產具有嚴格公差的複雜形狀。透過使用鐵合金,製造商可以提高強度和耐磨性等機械性能,同時降低生產成本和時間。合金配方和燒結製程的最新趨勢正在進一步最佳化 MIM 零件的性能,使其與傳統製造方法相比更具競爭力。
汽車業預計在預測期內複合年成長率最高
預計汽車業在預測期內複合年成長率最高。 MIM 將塑膠射出成型的多功能性與金屬的強度相結合,可生產重量輕且耐用的複雜、高精度零件。與傳統加工方法相比,該技術顯著減少了廢棄物和能源消耗。隨著車輛變得越來越複雜,並融入了輕質結構和複雜設計等功能以提高燃油效率,MIM 正在成為一種重要的解決方案。 MIM 能夠生產具有更嚴格公差和增強機械性能的零件,例如齒輪、支架和結構零件。
預計北美地區在預測期內將佔據市場最大佔有率。 MIM 製造商、材料供應商和技術供應商之間的合作夥伴關係可以共用專業知識和資源,從而改善生產技術並增強材料效能。透過這些夥伴關係關係,可以輕鬆獲得先進的 3D 列印和模擬軟體等最尖端科技,從而簡化設計和製造流程。透過調整目標和匯集能力,公司可以更好地滿足汽車、航太和醫療設備等不同行業對精密、複雜金屬零件不斷成長的需求。
透過制定促進品質、安全和環境永續性的標準,預計歐洲地區在預測期內將顯著成長。這些法規鼓勵製造商採用先進技術和最佳實踐,從而實現更有效率的生產流程和更高品質的最終產品。例如,更嚴格的排放標準迫使企業在廢棄物管理和能源消耗方面進行創新,並鼓勵開發環保材料和技術。此外,產品安全和可追溯性法規可確保 MIM 組件符合嚴格的效能標準,進而增強消費者信心和市場競爭力。
According to Stratistics MRC, the Global Metal Injection Molding Market is accounted for $5.04 billion in 2024 and is expected to reach $9.38 billion by 2030 growing at a CAGR of 10.9% during the forecast period. Metal Injection Molding (MIM) is an advanced manufacturing process that combines the principles of plastic injection molding and powder metallurgy to produce complex metal parts. In this process, fine metal powders are mixed with a binder material to create a feedstock, which is then injected into a mold under high pressure. Once the metal shape is formed, the binder is removed through a process called debinding, followed by sintering, where the part is heated to a temperature that fuses the metal particles together, resulting in a dense and durable component.
Rising focus on high-performance materials
The increasing emphasis on high-performance materials is significantly advancing the field of Metal Injection Molding (MIM), revolutionizing its applications and capabilities. Traditionally limited by material constraints, MIM is now leveraging advanced alloys and composites that enhance strength, durability, and resistance to extreme conditions. These high-performance materials enable the production of intricate geometries with exceptional mechanical properties, making MIM ideal for industries such as aerospace, automotive and medical devices.
Shrinkage and distortion issues
Shrinkage and distortion are critical challenges in Metal Injection Molding (MIM) that can significantly affect the quality and precision of the final parts. During the MIM process, metal powders are mixed with a binder and molded into complex shapes. As the binder is removed and the metal is sintered, the components undergo shrinkage due to the reduction in volume from the binder loss and the densification of the metal particles. However, if this shrinkage is uneven, it can lead to distortion, resulting in parts that do not meet dimensional tolerances or have compromised mechanical properties.
Increased demand for complex geometries
The growing demand for complex geometries in various industries, including aerospace, automotive, and medical, is significantly enhancing the capabilities of Metal Injection Molding (MIM). This advanced manufacturing process combines the versatility of injection molding with the strength of metal, allowing for the production of intricate shapes that traditional machining methods struggle to achieve. MIM facilitates the efficient fabrication of small, detailed components with high precision and excellent surface finish, making it ideal for applications requiring tight tolerances and complex designs.
Economic fluctuations
Economic fluctuations significantly impact the Metal Injection Molding (MIM) industry by creating uncertainties in demand and cost structures. During economic downturns, reduced consumer spending leads to a decline in orders, forcing MIM manufacturers to cut back on production and investments. Conversely, during periods of economic growth, the increased demand for precision components can strain resources, leading to higher material and labor costs. However, volatile raw material prices further complicate the situation, as MIM relies on a stable supply of metal powders.
The COVID-19 pandemic significantly impacted the metal injection molding (MIM) industry, leading to disruptions in supply chains, workforce shortages, and fluctuating demand. Initial lockdowns halted production in many facilities, resulting in delayed projects and increased lead times. Supply chain constraints, particularly for raw materials like metal powders, caused shortages and price surges, further complicating manufacturing processes. As the automotive and aerospace sectors faced a downturn, MIM manufacturers had to adapt to shifting demands, pivoting towards consumer goods and medical equipment.
The Ferrous Alloys segment is expected to be the largest during the forecast period
Ferrous Alloys segment is expected to be the largest during the forecast period by introducing advanced materials and innovative processing techniques. MIM combines the versatility of plastic injection molding with the high performance of metal components, allowing for the production of complex geometries with tight tolerances. By utilizing ferrous alloys, manufacturers can achieve improved mechanical properties, such as strength and wear resistance, while also reducing production costs and time. Recent developments in alloy formulations and sintering processes have further optimized the performance of MIM components, making them more competitive with traditional manufacturing methods.
The Automotive segment is expected to have the highest CAGR during the forecast period
Automotive segment is expected to have the highest CAGR during the forecast period. MIM combines the versatility of plastic injection molding with the strength of metal, allowing for the production of complex, high-precision components that are lightweight yet durable. This technique significantly reduces waste and energy consumption compared to traditional machining methods. As vehicles become more advanced, incorporating features like lightweight structures and intricate designs for improved fuel efficiency, MIM is emerging as a crucial solution. It enables the production of components such as gears, brackets, and structural parts with tighter tolerances and enhanced mechanical properties.
North America region is anticipated to command the largest share of the market over the extrapolated period. Collaborations between MIM manufacturers, material suppliers, and technology providers enable the sharing of expertise and resources, leading to improved production techniques and enhanced material properties. These partnerships facilitate access to cutting-edge technologies, such as advanced 3D printing and simulation software, which streamline the design and manufacturing processes. By aligning goals and pooling capabilities, companies can better respond to the growing demand for high-precision, complex metal components across various industries, including automotive, aerospace, and medical devices.
Europe region is poised to witness substantial growth during the projected period by establishing standards that promote quality, safety, and environmental sustainability. These regulations encourage manufacturers to adopt advanced technologies and best practices, leading to more efficient production processes and higher-quality end products. For instance, stringent emissions standards compel companies to innovate in waste management and energy consumption, driving the development of eco-friendly materials and techniques. Additionally, regulations related to product safety and traceability ensure that MIM components meet rigorous performance criteria, fostering consumer trust and market competitiveness.
Key players in the market
Some of the key players in Metal Injection Molding market include Amphenol Corporation, BASF SE, CMG Technologies, Evonik Industries AG, Kyocera Corporation, Nippon Steel Corporation, Parker Hannifin Corporation, ProtoLabs, Inc, Rockleigh Industries Inc and Toshiba Machine Co., Ltd.
In June 2023, Alpha Precision Group parent company Nichols Portland, Inc. has acquired the assets of Neota Product Solutions LLC, a leading provider of Metal Injection Molding (MIM) solutions from prototyping to full-scale manufacturing. This acquisition, announced by Nichols' President and CEO Thomas K. Houck, strengthens Nichols' MIM capabilities.
In July 2022, ASH INDUSTRIES expanded its Lafayette Parish, Louisiana, facility with a USD 5 million investment, creating 85 jobs. The project doubled the manufacturing floor size by adding 20,000 square feet. The company emphasized the importance of manufacturing space, a solid employee base, and cutting-edge equipment, including in-house metal injection molding during the launch.