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市場調查報告書
商品編碼
1438232
到 2030 年振動狀態監測服務市場預測:按組件、監測流程、最終用戶和地區進行的全球分析Vibration Condition Monitoring Services Market Forecasts to 2030 - Global Analysis By Component (Hardware, Software and Services), Monitoring Process (Online Monitoring, Portable Monitoring and Wireless Monitoring), End User and By Geography |
根據 Stratistics MRC 的數據,全球振動狀態監測服務市場在預測期內將以 6.8% 的年複合成長率成長。
振動狀態監測服務系統地測量、分析和解釋來自機械和設備的振動訊號,以評估其健康狀況和性能。這些服務對於製造、發電、石油和天然氣、運輸和航太等行業至關重要,這些行業的機器停機可能會導致重大財務損失。這些服務在確保工業機械和設備的可靠性、安全性和效率方面發揮關鍵作用,最終幫助企業降低成本並提高業務生產力。
預測性維護的重要性日益增加
預測性維護可降低設備故障和事故的風險,進而打造更安全的工作環境。透過監測振動水平和檢測異常,企業可以識別潛在的安全隱患並在事故發生之前採取糾正措施,從而保護員工和資產。此外,採用預測性維護的公司可以透過降低成本、提高可靠性和生產力來獲得競爭優勢。這加速了市場需求。
初始投資高
實施振動監測系統需要在硬體、軟體和培訓方面進行大量資本投資。這項成本可能令人望而卻步,尤其是對於預算有限的中小企業 (SME)。它還需要資料分析、感測器安裝、系統整合等方面的專業知識,進一步增加了初始成本。高昂的初始投資是實施的障礙,降低了採用率並阻礙了振動狀態監測服務的普及。
工業物聯網和巨量資料分析的採用率不斷提高
支援工業物聯網的感測器從機器收集大量資料,並提供有關設備健康狀況和效能的即時見解。巨量資料分析處理這些資料以檢測模式、趨勢和異常,以實現預測性維護策略。透過利用工業物聯網和巨量資料分析,振動狀態監測服務提供更準確、更主動的監測解決方案,以最佳化資產可靠性、最大限度地減少停機時間並提高工業營運效率。這些因素都有助於市場擴張。
技術挑戰
將監控系統與現有基礎設施整合可能非常複雜且成本高昂,特別是在擁有多種設備類型和舊有系統的行業中。相容性問題、互通性問題以及對資料分析和系統整合專業知識的需求可能會阻礙採用。此外,技術的快速進步需要監控解決方案的不斷升級和更新,這進一步增加了複雜性。
COVID-19 的影響
由於工業活動減少和維護支出推遲,COVID-19 的爆發最初導致振動狀態監測服務市場下降。然而,隨著公司適應遠端操作並尋求經濟高效的維護解決方案,包括振動監測在內的預測性維護的重要性已變得顯而易見。因此,隨著產業優先考慮資產可靠性和營運效率,需求逐漸恢復。儘管經濟面臨持續挑戰,但這場大流行凸顯了預防性維護策略的重要性,並重新燃起了人們對振動狀態監測服務的興趣。
預計硬體領域將在預測期內成為最大的領域
硬體部分估計佔據最大佔有率。硬體部分由感測器、加速計、感測器、資料擷取設備和監控系統組成。這些硬體組件連接到機器和設備上以測量振動水平、頻率和模式。對這些感測器收集的資料進行分析,以檢測異常、識別潛在故障並預測設備故障。此外,硬體解決方案可實現即時監控、資料收集和分析,並在促進主動維護策略以最佳化各行業的資產可靠性和營運效率方面發揮關鍵作用。
預計石油和天然氣產業在預測期內年複合成長率最高
預計石油和天然氣產業在預測期內將出現良好成長。此領域監測探勘、鑽井和精製過程中使用的泵浦、壓縮機和渦輪機等關鍵設備的振動。它利用感測器和資料分析來檢測顯示潛在故障的異常情況,例如軸承磨損或轉子不平衡。持續監測振動水平和振動模式,儘早發現軸承磨損、不對中和轉子不平衡等潛在故障,以便及時進行維護干涉。這種主動方法有助於防止代價高昂的停機,提高營運效率,並確保石油和天然氣基礎設施和生產過程的安全性和可靠性。
在估計期間,亞太地區佔據最大的市場佔有率。亞太地區是振動狀態監測服務成長最快的市場之一。中國、印度、日本、韓國和東南亞國家等國家的快速工業化增加了對機器健康監測解決方案的需求,以確保營運效率並最大限度地減少停機時間。此外,亞太地區正在見證振動監測技術的快速進步,包括物聯網感測器、雲端基礎的監測平台和高階分析的整合。
預計北美在預測期內將實現盈利成長。該地區擁有領先的振動監測技術提供者和研究機構,推動持續創新。此外,對於職場安全、設備可靠性和環境保護也有嚴格的監管要求。遵守 OSHA(職業安全與健康管理局)標準和特定產業指南等法規正在推動振動狀態監測服務的採用,以確保法規遵循並降低風險。
According to Stratistics MRC, the Global Vibration Condition Monitoring Services Market is growing at a CAGR of 6.8% during the forecast period. Vibration condition monitoring services involve the systematic measurement, analysis, and interpretation of vibration signals from machinery and equipment to assess their health and performance. These services are crucial for industries where machinery downtime can result in significant financial losses, such as manufacturing, power generation, oil and gas, transportation, and aerospace. These services play a vital role in ensuring the reliability, safety, and efficiency of industrial machinery and equipment, ultimately contributing to cost savings and improved operational productivity for businesses.
Growing emphasis on predictive maintenance
Predictive maintenance contributes to a safer working environment by reducing the risk of equipment failures and accidents. By monitoring vibration levels and detecting abnormalities, companies can identify potential safety hazards and take corrective action before incidents occur, protecting both employees and assets. Moreover, companies that adopt predictive maintenance practices gain a competitive advantage by reducing costs, improving reliability, and enhancing productivity. Thereby, it will accelerate the market demand.
High initial investment
Implementing vibration monitoring systems requires substantial capital investment in hardware, software, and training. This cost can be prohibitive, particularly for small and medium-sized enterprises (SMEs) with limited budgets. Also, the need for specialised expertise in data analysis, sensor installation, and system integration further adds to the upfront expenses. The high initial investment acts as a barrier to adoption, slowing down the rate of implementation and hindering the widespread adoption of vibration condition monitoring services.
Rising adoption of IIoT and big data analytics
IIoT-enabled sensors collect vast amounts of data from machinery, providing real-time insights into equipment health and performance. Big data analytics processes this data to detect patterns, trends, and anomalies, enabling predictive maintenance strategies. By leveraging IIoT and big data analytics, vibration condition monitoring services can offer more accurate and proactive monitoring solutions, optimizing asset reliability, minimizing downtime, and enhancing operational efficiency for industries across various sectors. These factors are contributing market expansion.
Technological challenges
Integrating monitoring systems with existing infrastructure, especially in industries with diverse equipment types or legacy systems can be complex and costly. Compatibility issues, interoperability concerns, and the need for specialized expertise in data analysis and system integration may hinder adoption. Also, rapid advancements in technology necessitate continuous upgrades and updates to monitoring solutions, adding further complexity.
Covid-19 Impact
The COVID-19 pandemic initially caused a decline in the vibration condition monitoring services market due to reduced industrial activity and deferred maintenance spending. However, as businesses adapted to remote operations and sought cost-effective maintenance solutions, the importance of predictive maintenance, including vibration monitoring, became apparent. This led to a gradual recovery in demand as industries prioritised asset reliability and operational efficiency. The pandemic underscored the significance of proactive maintenance strategies, driving renewed interest in vibration condition monitoring services despite ongoing economic challenges.
The hardware segment is expected to be the largest during the forecast period
The hardware segment is estimated to hold the largest share. The hardware segment comprises sensors, accelerometers, transducers, data acquisition devices, and monitoring systems. These hardware components are installed on machinery and equipment to measure vibration levels, frequencies, and patterns. The data collected by these sensors is then analysed to detect anomalies, identify potential faults, and predict equipment failures. Furthermore, hardware solutions play a crucial role in enabling real-time monitoring, data acquisition, and analysis, facilitating proactive maintenance strategies to optimise asset reliability and operational efficiency in various industries.
The oil & gas segment is expected to have the highest CAGR during the forecast period
The oil & gas segment is anticipated to have lucrative growth during the forecast period. This segment involves monitoring vibrations in critical equipment like pumps, compressors, and turbines used in exploration, drilling, and refining processes. Utilising sensors and data analysis, these services detect anomalies indicative of potential faults, such as bearing wear or rotor imbalance. By continuously monitoring vibration levels and patterns, potential faults such as bearing wear, misalignment, or rotor imbalance are identified early, allowing for timely maintenance interventions. This proactive approach helps prevent costly downtime, enhance operational efficiency, and ensure the safety and reliability of oil and gas infrastructure and production processes.
Asia Pacific commanded the largest market share during the extrapolated period. The Asia-Pacific region is one of the fastest-growing markets for vibration condition monitoring services. Rapid industrialization in countries like China, India, Japan, South Korea, and Southeast Asian nations has led to increased demand for machinery health monitoring solutions to ensure operational efficiency and minimize downtime. Furthermore, the APAC region is witnessing rapid advancements in vibration monitoring technology, including the integration of IoT sensors, cloud-based monitoring platforms, and advanced analytics.
North America is expected to witness profitable growth over the projection period. The region is home to leading vibration monitoring technology providers and research institutions driving continuous innovation. Moreover, it has stringent regulatory requirements governing workplace safety, equipment reliability, and environmental protection. Compliance with regulations such as OSHA (Occupational Safety and Health Administration) standards and industry-specific guidelines drives the adoption of vibration condition monitoring services to ensure regulatory compliance and mitigate risks.
Key players in the market
Some of the key players in the Vibration Condition Monitoring Services Market include Emerson Electric Co., SKF Group, General Electric Company, Rockwell Automation, Inc., National Instruments Corporation, Honeywell International Inc., Meggitt PLC, Bruel & Kjaer Vibro GmbH, Fluke Corporation, PRUFTECHNIK Dieter Busch AG, Parker Hannifin Corporation, Azima DLI Corporation, Analog Devices, Inc., SPM Instrument AB and ALS Limited.
In November 2023, SKF has expanded its condition monitoring portfolio with the introduction of the SKF Enlight Collect IMx-1-EX sensor solution. This innovative wireless monitoring system enables proactive identification of machine faults, preventing costly and disruptive downtime.
In March 2021, Emerson Electric Co. introduced a complete portfolio of corrosion and erosion monitoring systems fully integrated with the Plantweb digital ecosystem through the new Rosemount 4390 series of corrosion and erosion wireless transmitters and Plantweb Insight Non-Intrusive Corrosion application. The monitoring portfolio turns existing offline corrosion probes into online tools to monitor the risk of corrosion or erosion in oil and gas processing activities.