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市場調查報告書
商品編碼
1383487
到 2030 年軸螺桿滾壓頭市場預測:按產品類型、材料類型、最終用戶和地區分類的全球分析Axial Thread Rolling Head Market Forecasts to 2030 - Global Analysis By Product Type (Adjustable, Cylindrical Die, Flat Die, Hydraulic, Pneumatic, Stationary and Other Product Types), Material Type, End User and By Geography |
根據 Stratistics MRC 的數據,預測期內軸向螺紋滾壓頭的全球市場年複合成長率8.1%。
在金屬加工製作流程中,用於在圓柱形工件上形成外螺紋的專用工具是軸螺紋滾壓頭。此工具適用於安裝在 CNC 加工中心、螺絲機、車床等機器上。它的工作原理是使用硬化鋼滾輪向旋轉工件的表面施加壓力,移動材料以產生所需的螺紋形狀,而無需切割。
滾絲頭的高速生產能力已經建立。透過配置滾絲頭,您可以在短時間內生產螺絲,從而提高製造過程的生產率和效率。這些工具非常適合工業應用,因為它們可用於多種材料,包括不同硬度的金屬,並且不需要進行重大調整或修改。這些都是有助於市場擴張的因素。
軸螺紋滾壓通常被認為是一種非常有效的程序,但可能需要適當的設定和監控,並且需要經過培訓的人員。設定和操作不當可能會導致生產問題和螺紋品質不一致。由於脆性、硬度和不規則形狀,軸螺紋滾壓可能不適合某些材料和形狀。此限制可能會影響可與此技術一起使用的材料的種類。
環保螺紋滾壓頭通常使用有效的材料和設計,以最大限度地減少螺紋切削過程中的材料浪費。這減少了廢料和多餘材料的產生,並有助於實現更永續的製造過程。與一般的切割工藝相比,捲繞是一種冷成型工藝,產生的廢棄物更少,使用的能源也更少,可以為生態做出更多貢獻。這些都是推動市場擴張的因素。
購買軸螺紋滾壓頭的初期成本可能相當高。對於車間和小型企業來說,與購買機械相關的初期成本可能是一個挑戰。這些設備通常需要專業維護和培訓才能正常運作。需要雇用專業人員和培訓人員進行維護可能會導致整體成本更高。這阻礙了市場的擴張。
工業工具的製造和分銷受到了疫情造成的全球供應鏈中斷的影響。勞動力短缺、工廠關閉和運輸問題阻礙了許多製造商生產和供應這些工具。對軸螺紋滾壓頭等工業工具的需求各不相同。由於封鎖、生產暫停和不確定的經濟狀況,各行業的需求最初下降。
預計液壓領域在預測期內將是最大的。液壓系統通常比機械系統以更高的速度運作。更高的軋延速度可提高工業運作的生產力和效率。液壓滾絲頭比機械滾絲頭操作更平穩且更可控,因此它們通常會經歷更少的磨損,從而延長刀具壽命並可能減少維護。
預計汽車產業在預測期內將經歷最高的年複合成長率。螺紋滾壓透過置換材料而不是去除材料來產生螺紋。由於冷加工改善了結晶結構,因此該方法通常可以產生更堅固的螺紋,從而提高機械品質和更好的抗疲勞性。這些工具用於在螺栓、螺柱、緊固件和其他零件上形成螺紋。
預計北美在預測期內將佔據最大的市場佔有率。稱為軸螺紋滾壓頭的精密設備用於冷成型緊固件和螺紋零件的螺紋。對於大規模製造、提高成本效率和螺紋強度非常有用。它被廣泛應用於汽車、航太、建築和工業領域等許多行業。軸螺紋滾壓頭、相關服務和相關齒輪是多家公司的專長。
預計亞太地區在預測期內複合年複合成長率最高。螺紋滾壓頭是各公司製造、供應和銷售的工業機械眾多零件之一。許多來自不同國家的公司都以生產一流的設備零件而聞名。這些製造商經常向建築、汽車和航太等需要對金屬零件進行精確螺紋加工的行業提供軸向螺紋滾壓頭。這些零件用於製造螺栓、螺絲和其他螺紋零件。
According to Stratistics MRC, the Global Axial Thread Rolling Head Market is growing at a CAGR of 8.1% during the forecast period. A specialized tool used in metalworking procedures to generate external threads on cylindrical workpieces is the Axial Thread Rolling Head. This tool is intended to be installed on a machine, such as a CNC machining center, screw machine, or lathe. It functions by applying pressure to the surface of a spinning workpiece using hardened steel rollers, which displaces material to produce the required thread profile without the need for cutting.
The ability of thread rolling heads to produce at high speeds is well established. Once configured, they can produce threads quickly, which boosts production and efficiency in manufacturing processes. These tools offer adaptability in industrial applications since they may be used on a wide range of materials, including metals with different hardness, without requiring substantial adjustments or alterations. These are the factors propelling the market's expansion.
Although axial thread rolling is usually seen to be a very efficient procedure, proper setup and supervision may be necessary, requiring trained workers. Production problems and inconsistent thread quality might result from improper setup or operation. Axial thread rolling may not be appropriate for some materials or geometric configurations because of their brittleness, hardness, or irregular forms. The variety of materials that may be utilized with this technique may be impacted by this restriction.
Eco-friendly thread rolling heads frequently use effective materials and designs that minimize material waste during the threading process. This can contribute to a more sustainable manufacturing process by reducing the quantity of scrap or extra material created. When compared to typical cutting procedures, thread rolling is a cold shaping process that might be more ecologically beneficial since it frequently produces less waste and uses less energy. These are the elements propelling the market's expansion.
The initial cost of purchasing an axial thread rolling head might be quite high. The upfront expenses associated with purchasing machinery may be a challenge for workshops or smaller enterprises. For these equipment to operate properly, specialist maintenance and training are frequently needed. This may result in higher total expenses due to the need to hire expert personnel for maintenance or to train staff. This is the thing preventing the market from expanding.
The manufacturing and distribution of industrial tools were impacted by the pandemic's effects on global supply chain disruptions. The inability of many manufacturers to create and supply these tools was hampered by labor shortages, plant closures, and transportation problems. There was variability in the demand for industrial instruments, such as Axial Thread Rolling Heads. Demand for various industries initially declined as a result of lockdowns, production halts, and uncertain economic conditions.
The hydraulic segment is expected to be the largest during the forecast period. Hydraulic systems may frequently run at faster rates than mechanical ones. Increased productivity and efficiency in industrial operations can result from faster rolling speeds. Because they operate more smoothly and have greater control than mechanical ones, hydraulic thread rolling heads often endure less wear and tear, which might result in a longer tool life and need less maintenance.
The automotive segment is expected to have the highest CAGR during the forecast period. Rather than removing material, thread rolling produces threads by means of material displacement. Because of the cold working and improved grain structure, this method usually produces stronger threads that have improved mechanical qualities and are more fatigue resistant. These tools are used to create threads on bolts, studs, fasteners, and other parts.
North America is projected to hold the largest market share during the forecast period. Precision instruments called axial thread rolling heads are used to cold-form threads on fasteners or threaded components. They are very beneficial for large-scale manufacturing, improving the cost-effectiveness and strength of the threads. Many industries, including the automotive, aerospace, construction, and industrial sectors, employ these equipment extensively. Axial thread rolling heads, associated services, and related gear are the areas of expertise for several firms.
Asia Pacific is projected to hold the highest CAGR over the forecast period. Thread rolling heads are among the many parts of industrial machinery that are produced, supplied, and distributed by different companies. Numerous businesses in various nations are well-known for producing top-notch equipment parts. These producers frequently provide axial thread rolling heads to the construction, automotive, and aerospace industries, among other areas, where exact threading of metal components is necessary. These parts are used in the manufacturing of bolts, screws, and other threaded components.
Some of the key players in Axial Thread Rolling Head market include: LMT Fette, Landis Solutions, RSVP Tooling, Inc., Dormer Pramet, Sowa Tool, Reed Machinery, Orbitform, Boehlerit, Namco Tooling and CJWinter.
In November 2014, LMT Tools has launched the Evo-Line axial rolling heads, a new generation of thread rolling tools. The rolls swivel along their horizontal axis, so that the workpiece /the rolling head are axially shifted around the thread pitch with a full revolution.