結構泡棉市場規模、佔有率、成長分析（按材料、添加劑、應用和地區分類）－2025-2032年產業預測

全球結構泡棉市場預計到 2023 年將達到 370 億美元，從 2024 年的 388.1 億美元成長到 2032 年的 569.1 億美元，在預測期（2025-2032 年）內複合年成長率為 4.9%。

全球結構泡棉市場正經歷顯著成長，主要驅動力來自汽車和運輸業對輕量材料的需求。製造商正以PP、PE、ABS和PC等發泡材料取代傳統的金屬和固態塑膠來製造各種零件，從而確保最佳的剛度重量比和抗衝擊性，進而提升燃油效率和電動車的性能。在建築領域，結構泡棉被用於節能面板和系統，實現快速安裝、低維護成本並符合能源標準。此外，結構泡棉在工業包裝解決方案中也越來越受歡迎，其輕巧耐用的特性有助於降低物流成本。製造商還採用低壓發泡射出成型來製造大型一體式零件，從而實現經濟高效的模組化設計。

全球結構泡棉市場促進因素

全球結構泡棉市場的主要成長動力來自汽車和電動車產業轉型為更輕、更有效率的材料。隨著製造商在追求減輕重量的同時提升功能性和能源效率，結構泡沫正成為傳統金屬和固態塑膠的理想替代品。這項轉變涉及利用成熟的聚丙烯和聚乙烯平台，將泡沫芯材融入大規模生產流程。這些材料不僅具有成熟的加工性能，而且可回收利用，使其適用於包括座椅底座、內飾板、空調外殼和底盤部件在內的各種應用，從而促進永續性。

全球結構泡沫市場限制因素

全球結構泡沫市場面臨一些限制因素，阻礙了其廣泛應用。其中一個關鍵挑戰是低壓發泡的可能性，這可能導致泡孔結構不均勻、成型週期延長以及成型過程中出現表面旋紋。這些問題使得在不增加表面處理工程和嚴格製程控制的情況下，難以實現高精度公差或獲得美觀的表面效果。這增加了製造成本，並可能限制結構泡棉在高規格應用中的使用，尤其是在大尺寸模具中，這些應用需要一致的形狀、光滑的表面和可靠的機械性能。

全球結構泡沫市場趨勢

在全球環保意識日益增強和監管要求不斷提高的推動下，全球結構泡沫市場正經歷著向高回收和生物基材料的顯著轉變。品牌和建築規範都在強調永續性，強制要求揭露回收成分，並實施環境產品聲明 (EPD)，同時嚴格限制揮發性有機化合物 (VOC) 的排放。加工技術的創新使製造商能夠在保持產品完整性的同時利用回收材料，從而生產更大、更厚的結構泡沫部件，適用於包括建築在內的各種應用。這一趨勢不僅提高了剛度重量比和尺寸穩定性等性能指標，而且符合全球脫碳目標，使永續性成為市場發展的關鍵促進因素。

目錄

介紹

• 調查目標
• 調查範圍
• 定義

調查方法

• 資訊收集
• 二手資料和一手資料方法
• 市場規模預測
• 市場假設與限制

執行摘要

• 全球市場展望
• 供需趨勢分析
• 細分市場機會分析

市場動態與展望

• 市場概覽
• 市場規模
• 市場動態
  • 促進因素和機遇
  • 限制與挑戰
• 波特分析

關鍵市場考察

• 關鍵成功因素
• 競爭程度
• 重大投資機會
• 市場生態系統
• 市場吸引力指數（2024）
• PESTEL 分析
• 總體經濟指標
• 價值鏈分析
• 定價分析

全球結構泡棉市場規模（按材料和複合年成長率分類）（2025-2032 年）

• 市場概覽
• 聚丙烯（PP）
• 聚乙烯（PE）
• 丙烯腈丁二烯苯乙烯（ABS）
• 聚苯乙烯（PS）
• 聚碳酸酯（PC）
• 聚氨酯（PU）

全球結構泡棉市場規模（按添加劑和複合年成長率分類）（2025-2032 年）

• 市場概覽
• 阻燃劑
• 抗氧化劑
• 紫外線穩定劑
• 著色劑
• 增強劑/填充劑

全球結構泡棉市場規模（按應用和複合年成長率分類）（2025-2032 年）

• 市場概覽
• 建築/施工
• 汽車與運輸
• 物料輸送和包裝
• 電氣和電子
• 家用電器/消費品
• 醫療設備

全球結構泡棉市場規模及複合年成長率（2025-2032）

• 北美洲
  • 美國
  • 加拿大
• 歐洲
  • 德國
  • 西班牙
  • 法國
  • 英國
  • 義大利
  • 其他歐洲地區
• 亞太地區
  • 中國
  • 印度
  • 日本
  • 韓國
  • 亞太其他地區
• 拉丁美洲
  • 巴西
  • 其他拉丁美洲地區
• 中東和非洲
  • 海灣合作理事會國家
  • 南非
  • 其他中東和非洲地區

競爭資訊

• 前五大公司對比
• 主要企業的市場定位（2024 年）
• 主要市場參與者所採取的策略
• 近期市場趨勢
• 公司市佔率分析（2024 年）
• 主要企業公司簡介
  • 公司詳情
  • 產品系列分析
  • 依業務板塊進行公司股票分析
  • 2022-2024年營收年比比較

主要企業簡介

• BASF SE（Germany）
• Covestro AG（Germany）
• The Dow Chemical Company（USA）
• Huntsman Corporation（USA）
• Evonik Industries AG（Germany）
• SABIC（Saudi Arabia）
• Armacell International SA（Luxembourg）
• Recticel NV/SA（Belgium）
• Rogers Corporation（USA）
• Arkema（France）
• Gurit（Switzerland）
• Diab International AB（Sweden）
• Synthos SA（Poland）
• Sekisui Alveo AG（Switzerland）
• JSP Corporation（Japan）
• DuPont（USA）
• One Plastic Group（UK）
• Nova Chemicals Corporation（Canada）
• Woodbridge（Canada）
• Polycel Structural Foam Inc.（USA）

結論與建議

Global Structural Foam Market size was valued at USD 37.0 billion in 2023 and is poised to grow from USD 38.81 billion in 2024 to USD 56.91 billion by 2032, growing at a CAGR of 4.9% during the forecast period (2025-2032).

The global structural foam market is experiencing significant growth, primarily driven by the demand for lightweight materials in the automotive and transportation industries. Manufacturers seek to enhance fuel efficiency and the performance of electric vehicles by substituting traditional metals and solid plastics with foamed materials like PP, PE, ABS, and PC for various components, ensuring optimal stiffness-to-weight ratios and impact resistance. The building and construction sector remains the largest consumer of structural foam, utilizing it for energy-efficient panels and systems that provide fast installation and low-maintenance, compliant with energy codes. Additionally, structural foam is gaining traction in industrial packaging solutions, offering lighter yet durable options that reduce logistics costs. Manufacturers are also adopting low-pressure foam injection for creating large, integrated parts, enabling cost-effective modular designs.

Top-down and bottom-up approaches were used to estimate and validate the size of the Global Structural Foam market and to estimate the size of various other dependent submarkets. The research methodology used to estimate the market size includes the following details: The key players in the market were identified through secondary research, and their market shares in the respective regions were determined through primary and secondary research. This entire procedure includes the study of the annual and financial reports of the top market players and extensive interviews for key insights from industry leaders such as CEOs, VPs, directors, and marketing executives. All percentage shares split, and breakdowns were determined using secondary sources and verified through Primary sources. All possible parameters that affect the markets covered in this research study have been accounted for, viewed in extensive detail, verified through primary research, and analyzed to get the final quantitative and qualitative data.

Global Structural Foam Market Segments Analysis

Global Structural Foam Market is segmented by Material, Additives, Applications and region. Based on Material, the market is segmented into Polypropylene (PP), Polyethylene (PE), Acrylonitrile Butadiene Styrene (ABS), Polystyrene (PS), Polycarbonate (PC) and Polyurethane (PC). Based on Additives, the market is segmented into Flame Retardants, Antioxidants, UV Stabilisers, Colourants and Reinforcements/Fillers. Based on Applications, the market is segmented into Building & Construction, Automotive & Transportation, Material Handling & Packaging, Electrical & Electronics, Appliances & Consumer Products and Medical Devices. Based on region, the market is segmented into North America, Europe, Asia Pacific, Latin America and Middle East & Africa.

Driver of the Global Structural Foam Market

The Global Structural Foam market is experiencing significant growth driven by the automotive and electric vehicle industries' shift towards lighter, more efficient materials. As manufacturers seek to reduce weight while enhancing functionality and energy efficiency, structural foams are becoming the preferred alternative to traditional metals and solid plastics. This transition includes the incorporation of foam core compositions into high-volume production programs, leveraging established polypropylene and polyethylene platforms. These materials not only offer known processing capabilities but also possess recyclable properties, making them suitable for various applications such as seat bases, interior panels, HVAC housings, and underbody components, thereby promoting sustainability.

Restraints in the Global Structural Foam Market

The Global Structural Foam market faces certain limitations that hinder its broader application. One significant challenge is the potential for low-pressure foaming, which can lead to non-uniform cell structures, extended cycle times, and surface swirl patterns during the molding process. These issues make it difficult to attain precise tolerances or achieve aesthetically pleasing finishes without additional finishing processes or stringent process control. This adds to production costs and may constrain the use of structural foams in high-specification applications that demand consistent morphologies and smooth surfaces, as well as reliable mechanical performance, particularly in larger format molds.

Market Trends of the Global Structural Foam Market

The Global Structural Foam market is experiencing a significant shift towards higher recycled content and bio-based materials, driven by increasing environmental awareness and regulatory demands. Brands and building codes are placing greater emphasis on sustainability, requiring the disclosure of recycled content and implementation of Environmental Product Declarations (EPDs) alongside stringent VOC limits. Innovations in processing techniques enable manufacturers to maintain product integrity while utilizing recyclate, resulting in larger and thicker structural foam components suitable for diverse applications, including construction. This trend not only enhances performance characteristics such as stiffness-to-weight and dimensional stability but also aligns with global decarbonization efforts, making sustainability a key market driver.

Table of Contents

Introduction

• Objectives of the Study
• Scope of the Report
• Definitions

Research Methodology

• Information Procurement
• Secondary & Primary Data Methods
• Market Size Estimation
• Market Assumptions & Limitations

Executive Summary

• Global Market Outlook
• Supply & Demand Trend Analysis
• Segmental Opportunity Analysis

Market Dynamics & Outlook

• Market Overview
• Market Size
• Market Dynamics
  • Drivers & Opportunities
  • Restraints & Challenges
• Porters Analysis
  • Competitive rivalry
  • Threat of substitute
  • Bargaining power of buyers
  • Threat of new entrants
  • Bargaining power of suppliers

Key Market Insights

• Key Success Factors
• Degree of Competition
• Top Investment Pockets
• Market Ecosystem
• Market Attractiveness Index, 2024
• PESTEL Analysis
• Macro-Economic Indicators
• Value Chain Analysis
• Pricing Analysis

Global Structural Foam Market Size by Material & CAGR (2025-2032)

• Market Overview
• Polypropylene (PP)
• Polyethylene (PE)
• Acrylonitrile Butadiene Styrene (ABS)
• Polystyrene (PS)
• Polycarbonate (PC)
• Polyurethane (PC)

Global Structural Foam Market Size by Additives & CAGR (2025-2032)

• Market Overview
• Flame Retardants
• Antioxidants
• UV Stabilisers
• Colourants
• Reinforcements/Fillers

Global Structural Foam Market Size by Applications & CAGR (2025-2032)

• Market Overview
• Building & Construction
• Automotive & Transportation
• Material Handling & Packaging
• Electrical & Electronics
• Appliances & Consumer Products
• Medical Devices

Global Structural Foam Market Size & CAGR (2025-2032)

• North America (Material, Additives, Applications)
  • US
  • Canada
• Europe (Material, Additives, Applications)
  • Germany
  • Spain
  • France
  • UK
  • Italy
  • Rest of Europe
• Asia Pacific (Material, Additives, Applications)
  • China
  • India
  • Japan
  • South Korea
  • Rest of Asia-Pacific
• Latin America (Material, Additives, Applications)
  • Brazil
  • Rest of Latin America
• Middle East & Africa (Material, Additives, Applications)
  • GCC Countries
  • South Africa
  • Rest of Middle East & Africa

Competitive Intelligence

• Top 5 Player Comparison
• Market Positioning of Key Players, 2024
• Strategies Adopted by Key Market Players
• Recent Developments in the Market
• Company Market Share Analysis, 2024
• Company Profiles of All Key Players
  • Company Details
  • Product Portfolio Analysis
  • Company's Segmental Share Analysis
  • Revenue Y-O-Y Comparison (2022-2024)

Key Company Profiles

• BASF SE (Germany)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Covestro AG (Germany)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• The Dow Chemical Company (USA)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Huntsman Corporation (USA)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Evonik Industries AG (Germany)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• SABIC (Saudi Arabia)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Armacell International S.A. (Luxembourg)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Recticel NV/SA (Belgium)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Rogers Corporation (USA)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Arkema (France)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Gurit (Switzerland)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Diab International AB (Sweden)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Synthos S.A. (Poland)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Sekisui Alveo AG (Switzerland)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• JSP Corporation (Japan)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• DuPont (USA)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• One Plastic Group (UK)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Nova Chemicals Corporation (Canada)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Woodbridge (Canada)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments
• Polycel Structural Foam Inc. (USA)
  • Company Overview
  • Business Segment Overview
  • Financial Updates
  • Key Developments

Conclusion & Recommendations