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市場調查報告書
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2124518

美國維護、修理和營運 (MRO)：市場佔有率分析、行業趨勢與統計數據、成長預測 (2026-2031)

United States Maintenance, Repair, And Operations (MRO) - Market Share Analysis, Industry Trends & Statistics, Growth Forecasts (2026 - 2031)
出版日期: | 出版商: Mordor Intelligence | 英文 120 Pages | 商品交期: 2-3個工作天內

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簡介目錄

據 Mordor Intelligence 稱，2025 年美國維護、修理和營運 (MRO) 市場價值為 931.7 億美元，預計到 2031 年將達到 1028.6 億美元，而 2026 年為 947.2 億美元，預測期（2026-2031 年）的複合年成長率為 1.6%。

美國維護、修理和運營 (MRO) 市場-IMG1

本報告按MRO類型（工業、電氣等）、終端用戶產業（製造業、能源和公用事業等）、採購模式（內部、外包等）、維護方法（預防性維護、糾正性維護等）和分銷管道（線下、線上等）進行分類。市場預測以美元計價。

美國維護、維修和營運 (MRO) 市場的趨勢和洞察

透過預測性維護降低成本

實施預測性維護計畫的組織報告稱，意外停機時間減少了 50% 以上，缺陷減少了 70% 以上，從而將維護、維修和大修 (MRO) 從成本中心轉變為價值創造來源。航空運營商擴大將基於狀態的監控納入其飛機管理契約，工業設施也在整合物聯網感測器和分析平台，以確保服務水準保證。能夠提供數據驅動的運轉率保證的供應商可以獲得高價契約，而買家則受益於生命週期成本的降低和設備可用性的提高。政府資助的工業評估中心的增加，進一步將預測性維護技術推廣到中型製造商。隨著預測性解決方案的擴展，軟體使用費和感測器改造費用正成為服務供應商的經常性收入來源，進一步增強了其對複合年成長率 (CAGR) 的積極貢獻。

工業資產老化導致維修週期增加

美國許多在1950年代和1960年代安裝的工業機械如今已運作設計壽命，導致維護頻率增加，單一設備的維護成本也隨之上升。墨西哥灣沿岸地區地區的化學和石化設施正面臨日益嚴格的監管，壓力容器和管道系統必須進行強制性檢修。公共運輸公司報告稱，其鐵路車輛、軌道和設施維修項目總額高達500億至800億美元。在航空業中，持證機械師的平均年齡為54歲，這凸顯了資產健康管理計劃的緊迫性，該計劃旨在延長設備使用壽命並最大限度地降低安全風險。這些趨勢共同推動了對檢測服務、狀態評估和維修零件的需求成長，從而支撐了美國MRO（維護、維修和大修）市場收入的穩定成長。

產品同質化導致利潤率承壓

數位平台價格透明度的提高正在整體標準緊固件、軸承和經銷商分銷商的利潤空間。 2024年，主要經銷商報告稱，由於客戶轉向價格最低的供應商並更多地使用自有品牌產品，其毛利率較上年同期有所下降。市場領導者Glager僅佔7%的市場佔有率，而且沒有一家公司規模大到足以主導行業定價。批發商越來越依賴附加價值服務，例如現場銷售、配套服務和技術培訓來維持利潤率，但這些服務需要前期投資且投資回收期較長，從而對短期盈利造成壓力。

細分市場分析

預計到2025年，工業MRO（維護、維修和營運）市場將佔總銷售額的45.32%，這主要得益於製造業、採礦業和加工行業的各種機械設備。美國工業維護、維修和營運（MRO）市場的成長動力來自半導體製造、汽車電氣化和航太組裝等領域的投資回流。高運作的設備為密封件、軸承和液壓部件等組件創造了穩定的更換週期。預計到2031年，電氣MRO市場將以2.75%的複合年成長率成長，電網現代化津貼和工廠強制電氣化政策將推動開關設備、驅動裝置和感測器的需求成長。隨著聯邦獎勵加速能源效率維修，專注於電氣設備維修的服務供應商正在擴大其市場佔有率。

設施維護、維修和大修 (MRO) 領域的需求穩定，主要來自暖通空調、屋頂和管道等建築系統的維護；而「其他」類別則涵蓋醫療設備校準和通訊設備維護等專業細分市場。操作技術(OT) 和資訊科技 (IT) 的整合正在模糊傳統的界限，尤其是在互聯系統中，市場對能夠同時管理機械工作和網路安全的技術人員的需求日益成長。擁有綜合性多學科團隊的供應商能夠獲得利潤豐厚的長期服務合約。

預計到2025年，製造業將占美國維護、維修和營運（MRO）市場佔有率的37.62%，這得益於570億美元的機器維護和故障相關額外支出。五大湖區和墨西哥灣沿岸地區的重工業叢集對泵浦、閥門和變速箱的檢修需求穩定成長。然而，醫療保健產業引領維修，到2031年將以2.56%的複合年成長率成長，這主要得益於醫院對老舊基礎設施的現代化改造以及對設備維護標準的嚴格要求。根據《基礎設施投資和就業法案》，聯邦政府正撥款數十億美元用於醫院的能源效率維修，這將進一步擴大醫療保健服務市場。

能源和公用事業領域的需求仍然穩定，這主要得益於管道完整性維護項目和電廠延壽項目。隨著飛機和船舶運轉率的提高，航太和國防領域的需求正在復甦，引擎維護服務也逐漸成為一個高利潤的細分市場。儘管建築週期波動較大，但模組化建造和異地製造的日益普及為預防性維護計劃和售後零件供應創造了更多機會。

其他好處：

  • Excel格式的市場預測（ME）表
  • 3個月的分析師支持

目錄

第1章：引言

  • 市場分析與定義的前提條件
  • 分析範圍

第2章 分析方法

第3章執行摘要

第4章 市場狀況

  • 市場概覽
  • 市場促進因素
    • 透過預測性維護降低成本
    • 老化的工業資產導致維修週期延長。
    • MRO用品的電子商務滲透率
    • 回流投資正在擴大部署的單元數量。
    • 聯邦政府對維修能源效率的激勵措施。
    • 按需積層製造備件
  • 市場限制因素
    • 產品同質化正在給利潤率帶來壓力。
    • 供應鏈波動和庫存短缺
    • 熟練的MRO人員短缺
    • 連網裝置的網路安全風險
  • 產業價值鏈分析
  • 監理情勢
  • 技術展望
  • 波特五力分析
  • 市場宏觀經濟趨勢的評估

第5章：預測市場規模與成長率

  • MRO的類型
    • 工業維護、維修和運行
    • 電氣維護、維修和運行
    • 基於設施的MRO
    • 其他類型的MRO
  • 按最終用戶行業分類
    • 製造業
    • 能源公用事業
    • 航太/國防
    • 建設業
    • 醫療保健
    • 其他終端用戶產業
  • 依採購模式
    • 內部回應
    • 外包（第三方/IFM）
    • 一體化供應（VMI/一體化MRO）
  • 維護方法
    • 預防性維護/定期維護
    • 糾正性維護/被動回應類型
    • 預測性維護/狀態監測類型
  • 透過分銷管道
    • 線下經銷商
    • 線上電子商務
    • 直接從OEM供貨

第6章 競爭情勢

  • 市場集中度
  • 策略趨勢
  • 市佔率分析
  • 公司簡介
    • Ferguson PLC
    • Motion Industries Inc.（Genuine Parts Company）
    • Airgas Inc.（Air Liquide SA）
    • DNOW Inc.（DistributionNOW）
    • HD Supply Holdings Inc.
    • MRC Global Inc.
    • Fastenal Company
    • MSC Industrial Direct Co. Inc.
    • Applied Industrial Technologies
    • WESCO International Inc.
    • Sonepar SA
    • Rexel Holdings USA（Rexel）
    • Eastern Power Technologies Inc.
    • Consolidated Electrical Distributors Inc.
    • Elliot Electric Supply
    • Border States Industrial Inc.
    • Ferguson PLC
    • WW Grainger Inc.
    • Fastenal Company
    • MSC Industrial Direct Co. Inc.
    • Distribution Solutions Group Inc.
    • The Home Depot Inc.（Interline Brands Inc.）
    • Builders Firstsource
    • Bluelinx Holdings

第7章 市場機會與未來展望

簡介目錄
Product Code: 71532

According to Mordor Intelligence, the United States maintenance, repair, and operations market size was valued at USD 93.17 billion in 2025 and estimated to grow from USD 94.72 billion in 2026 to reach USD 102.86 billion by 2031, at a CAGR of 1.66% during the forecast period (2026-2031).

United States Maintenance, Repair, And Operations (MRO) - Market - IMG1

This report is Segmented by MRO Type (Industrial, Electrical, and More), End-User Industry (Manufacturing, Energy and Utilities, and More), Sourcing Model (In-House, Outsourced, and More), Maintenance Approach (Preventive, Corrective, and More), and Distribution Channel (Offline, Online, and More). The Market Forecasts are Provided in Terms of Value (USD).

United States Maintenance, Repair, And Operations (MRO) Market Trends and Insights

Predictive Maintenance Driven Cost Savings

Organizations adopting predictive programs report eliminating more than 50% of unplanned downtime and cutting defects by over 70%, shifting MRO from a cost center to a value generator. Aviation operators increasingly embed condition-based monitoring in fleet management contracts, and industrial facilities pair IoT sensors with analytics platforms to secure service-level guarantees. Vendors capable of delivering data-backed uptime commitments command premium rates, while buyers benefit from lower lifecycle costs and higher equipment availability. The growing roster of government-funded Industrial Assessment Centers further diffuses predictive know-how across mid-sized manufacturers. As predictive solutions scale, software fees and sensor retrofits become recurring revenue streams for service providers, reinforcing the positive CAGR contribution.

Aging Industrial Assets Increasing Repair Cycles

A large share of U.S. industrial machinery installed during the 1950s-1960s is now operating beyond its design life, driving more frequent maintenance events and higher spend per asset. Chemical and petrochemical facilities in the Gulf Coast face heightened regulatory scrutiny, prompting mandated overhauls of pressure vessels and piping systems. Public transit agencies report a USD 50-80 billion backlog for railcar, track, and facility rehabilitation . In aviation, the average certified mechanic age of 54 years underscores the urgency of asset-integrity management programs that minimize safety risks while extending service life. These dynamics collectively increase demand for inspection services, condition assessments, and refurbishment parts, supporting steady revenue growth for the United States MRO market.

Margin Pressure from Product Commoditization

Price transparency on digital platforms reduces distributor mark-ups across standard fasteners, bearings, and consumables. During 2024, leading distributors reported sequential gross-margin declines as customers migrated to lowest-cost suppliers and expanded use of private-label alternatives. With market leader Grainger holding only 7% share, no participant wields sufficient scale to set industry pricing. Distributors increasingly emphasize value-added services, such as on-site vending, kitting, and technical training, to preserve margins, yet these services entail upfront investment and longer payback periods that strain near-term profitability.

Other drivers and restraints analyzed in the detailed report include:

  1. E-commerce Penetration of MRO Supplies
  2. Reshoring Investments Expanding Installed Base
  3. Supply-Chain Volatility and Inventory Shortages

For complete list of drivers and restraints, kindly check the Table Of Contents.

Segment Analysis

Industrial MRO generated 45.32% of 2025 revenue, underpinned by the extensive machinery base in manufacturing, mining, and process industries. The United States maintenance, repair, and operations market size for industrial applications is fueled by reshoring investments in semiconductor fabrication, automotive electrification, and aerospace assembly. High-hour utilization rates create steady replacement cycles for seals, bearings, and hydraulic components. Electrical MRO, projected to grow at 2.75% CAGR to 2031, benefits from grid-modernization grants and plant electrification mandates that boost demand for switchgear, drives, and sensors. As federal incentives accelerate energy-efficiency upgrades, service providers specializing in electrical retrofits capture incremental market share.

The facility MRO segment maintains stable demand from building-system upkeep, including HVAC, roofing, and plumbing, while the "other" category comprises specialized niches such as medical-device calibration and telecom-equipment servicing. Convergence of operational technology and IT blurs traditional boundaries, particularly as interconnected systems require technicians who can manage both mechanical and cyber-security tasks. Providers that integrate multi-disciplinary teams secure longer-term service agreements at favorable margins.

Manufacturing commanded 37.62% of the United States maintenance, repair, and operations market share in 2025, supported by USD 57 billion in machinery upkeep and additional fault-related spending. Heavy-industry clusters in the Great Lakes and Gulf Coast create consistent demand for pump, valve, and gearbox overhauls. Yet healthcare leads in growth, advancing at 2.56% CAGR through 2031 as hospitals retrofit aging infrastructure and comply with stringent equipment-maintenance standards. Federal funding under the Infrastructure Investment and Jobs Act earmarks billions for hospital energy upgrades, further expanding the healthcare serviceable market.

Energy and utilities remain steady contributors, driven by pipeline-integrity programs and power-plant life-extension projects. Aerospace and defense demand rebounds alongside higher fleet-utilization rates, with engine-maintenance services surfacing as a high-margin niche. Construction cycles introduce volatility, but the rising prevalence of modular and off-site fabrication increases opportunities for pre-emptive maintenance planning and aftermarket parts supply.

Complete Report Scope:

  • By MRO Type
    • Industrial MRO
    • Electrical MRO
    • Facility MRO
    • Other MRO Types
  • By End-User Industry
    • Manufacturing
    • Energy and Utilities
    • Aerospace and Defense
    • Construction
    • Healthcare
    • Other End-user Industries
  • By Sourcing Model
    • In-house
    • Outsourced (3rd-party/IFM)
    • Integrated Supply (VMI/Integrated-MRO)
  • By Maintenance Approach
    • Preventive / Scheduled
    • Corrective / Reactive
    • Predictive / Condition-based
  • By Distribution Channel
    • Offline Distributors
    • Online / E-commerce
    • Direct from OEM

List of Companies Covered in this Report:

  1. Ferguson PLC
  2. Motion Industries Inc. (Genuine Parts Company)
  3. Airgas Inc. (Air Liquide SA)
  4. DNOW Inc. (DistributionNOW)
  5. HD Supply Holdings Inc.
  6. MRC Global Inc.
  7. Fastenal Company
  8. MSC Industrial Direct Co. Inc.
  9. Applied Industrial Technologies
  10. WESCO International Inc.
  11. Sonepar SA
  12. Rexel Holdings USA (Rexel)
  13. Eastern Power Technologies Inc.
  14. Consolidated Electrical Distributors Inc.
  15. Elliot Electric Supply
  16. Border States Industrial Inc.
  17. Ferguson PLC
  18. W.W. Grainger Inc.
  19. Fastenal Company
  20. MSC Industrial Direct Co. Inc.
  21. Distribution Solutions Group Inc.
  22. The Home Depot Inc. (Interline Brands Inc.)
  23. Builders Firstsource
  24. Bluelinx Holdings

Additional Benefits:

  • The market estimate (ME) sheet in Excel format
  • 3 months of analyst support

TABLE OF CONTENTS

1 INTRODUCTION

  • 1.1 Study Assumptions and Market Definition
  • 1.2 Scope of the Study

2 RESEARCH METHODOLOGY

3 EXECUTIVE SUMMARY

4 MARKET LANDSCAPE

  • 4.1 Market Overview
  • 4.2 Market Drivers
    • 4.2.1 Predictive maintenance driven cost savings
    • 4.2.2 Aging industrial assets increasing repair cycles
    • 4.2.3 E-commerce penetration of MRO supplies
    • 4.2.4 Reshoring investments expanding installed base
    • 4.2.5 Federal incentives for energy-efficient retrofits
    • 4.2.6 Additive manufacturing for on-demand spares
  • 4.3 Market Restraints
    • 4.3.1 Margin pressure from product commoditization
    • 4.3.2 Supply-chain volatility and inventory shortages
    • 4.3.3 Skilled MRO labor shortage
    • 4.3.4 Cyber-security risks in connected equipment
  • 4.4 Industry Value Chain Analysis
  • 4.5 Regulatory Landscape
  • 4.6 Technological Outlook
  • 4.7 Porter's Five Forces Analysis
    • 4.7.1 Bargaining Power of Suppliers
    • 4.7.2 Bargaining Power of Buyers
    • 4.7.3 Threat of New Entrants
    • 4.7.4 Threat of Substitutes
    • 4.7.5 Intensity of Competitive Rivalry
  • 4.8 Assessment of Macro-economic Trends on the Market

5 MARKET SIZE AND GROWTH FORECASTS (VALUES)

  • 5.1 By MRO Type
    • 5.1.1 Industrial MRO
    • 5.1.2 Electrical MRO
    • 5.1.3 Facility MRO
    • 5.1.4 Other MRO Types
  • 5.2 By End-User Industry
    • 5.2.1 Manufacturing
    • 5.2.2 Energy and Utilities
    • 5.2.3 Aerospace and Defense
    • 5.2.4 Construction
    • 5.2.5 Healthcare
    • 5.2.6 Other End-user Industries
  • 5.3 By Sourcing Model
    • 5.3.1 In-house
    • 5.3.2 Outsourced (3rd-party/IFM)
    • 5.3.3 Integrated Supply (VMI/Integrated-MRO)
  • 5.4 By Maintenance Approach
    • 5.4.1 Preventive / Scheduled
    • 5.4.2 Corrective / Reactive
    • 5.4.3 Predictive / Condition-based
  • 5.5 By Distribution Channel
    • 5.5.1 Offline Distributors
    • 5.5.2 Online / E-commerce
    • 5.5.3 Direct from OEM

6 COMPETITIVE LANDSCAPE

  • 6.1 Market Concentration
  • 6.2 Strategic Moves
  • 6.3 Market Share Analysis
  • 6.4 Company Profiles (includes Global level Overview, Market level overview, Core Segments, Financials as available, Strategic Information, Market Rank/Share for key companies, Products and Services, and Recent Developments)
    • 6.4.1 Ferguson PLC
    • 6.4.2 Motion Industries Inc. (Genuine Parts Company)
    • 6.4.3 Airgas Inc. (Air Liquide SA)
    • 6.4.4 DNOW Inc. (DistributionNOW)
    • 6.4.5 HD Supply Holdings Inc.
    • 6.4.6 MRC Global Inc.
    • 6.4.7 Fastenal Company
    • 6.4.8 MSC Industrial Direct Co. Inc.
    • 6.4.9 Applied Industrial Technologies
    • 6.4.10 WESCO International Inc.
    • 6.4.11 Sonepar SA
    • 6.4.12 Rexel Holdings USA (Rexel)
    • 6.4.13 Eastern Power Technologies Inc.
    • 6.4.14 Consolidated Electrical Distributors Inc.
    • 6.4.15 Elliot Electric Supply
    • 6.4.16 Border States Industrial Inc.
    • 6.4.17 Ferguson PLC
    • 6.4.18 W.W. Grainger Inc.
    • 6.4.19 Fastenal Company
    • 6.4.20 MSC Industrial Direct Co. Inc.
    • 6.4.21 Distribution Solutions Group Inc.
    • 6.4.22 The Home Depot Inc. (Interline Brands Inc.)
    • 6.4.23 Builders Firstsource
    • 6.4.24 Bluelinx Holdings

7 MARKET OPPORTUNITIES AND FUTURE OUTLOOK

  • 7.1 White-Space and Unmet-Need Assessment