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市場調查報告書
商品編碼
2066385

北美工業控制系統：市場佔有率分析、產業趨勢與統計及成長預測（2026-2031 年）

North America Industrial Control Systems - Market Share Analysis, Industry Trends & Statistics, Growth Forecasts (2026 - 2031)
出版日期: | 出版商: Mordor Intelligence | 英文 150 Pages | 商品交期: 2-3個工作天內

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簡介目錄

據 Mordor Intelligence 稱，2025 年北美工業控制系統市值為 477.7 億美元，預計到 2031 年將達到 647.1 億美元，而 2026 年為 502.6 億美元，預測期（2026-2031 年）的複合年成長率為 5.21%。

北美工業控制系統市場-IMG1

本報告按元件（硬體、軟體、服務）、系統類型（監控與資料擷取系統 (SCADA)、分散式控制系統 (DCS) 等）、通訊協定（現場匯流排、工業乙太網、無線）、部署模式（本地部署、雲端部署、混合部署）、最終用戶產業和地區進行細分。市場預測以價值（美元）表示。

北美工業控制系統市場趨勢與洞察

加速美國汽車工廠棕地現代化改造

汽車製造商正以整合架構取代分散的控制層，以提高柔軟性和運轉率運作時間。奧迪在美國的鈑金車間已部署了西門子Simatic S7-1500V虛擬控制器，並將其連接到私有雲端，從而整合了IT和OT工作流程，縮短了切換時間。目前，僅有31%的美國工廠實現了全自動化功能，凸顯了現代化改造的巨大空間。金佰利公司從PLC到DCS的分階段過渡正是這種謹慎推進的體現，該公司在10年內每年遷移一條生產線，同時整合了網路安全平台，並將停機時間降至最低。

擴大網實整合安全標準的採用範圍

在過去12個月中，93%的OT設施報告了入侵事件，因此，定義區域、傳輸路徑和持續監控的ISA/IEC 62443框架的採用率正在迅速提高。 2025年2月修訂的ANSI/ISA-62443-2-1引入了成熟度模型，使資產所有者能夠根據自身風險狀況客製化控制措施。透過建構多層防禦體系，公共產業和離散製造業都能減少意外停機時間並降低保險費用。

與專有協定相關的傳統棕地系統

90年代建造的工廠仍依賴特定廠商的匯流排，這使得資料擷取和雲端連接變得複雜。菲尼克斯電氣建議分階段進行I/O遷移以最大程度地減少停機時間，但整合團隊必須將數千個舊式暫存器映射到最新的物件模型，這項工作會延長專案週期並增加人事費用。伍德公司指出，由於製程的生命週期長達30年，完全更換並不現實，迫使業主在未來多年內投資雙棧架構。

細分市場分析

預計到2025年，硬體銷售額將佔總銷售額的56.60%，主要得益於PLC機架、DCS節點和馬達驅動器訂單的持續成長。 ABB製程自動化部門2024年的銷售額累計68億美元，顯示市場對資本設備的需求依然強勁。隨著邊緣分析功能整合到控制器中，高階SKU的銷售額也在成長，例如Honeywell的ControlEdge PLC就整合了OPC UA和MQTT技術。

儘管規模仍然較小，但隨著業主經營的公司擴大將生命週期支援外包，服務業正以8.35%的複合年成長率快速擴張。截至2024年9月，羅克韋爾自動化公司的生命週期服務累積訂單已達17億美元。這反映出市場對基於績效的合約的需求，這種合約將報酬與更高的利用率掛鉤。技能短缺（預計到2025年將出現350萬網路安全專業人員的缺口）正在推動維護和遠端監控合約的成長，從而擴大北美工業控制系統產業的持續收入。

到2025年，PLC將佔據北美工業控制系統（ICS）市場30.85%的佔有率，其確定性控制和久經考驗的可靠性備受青睞。羅克韋爾自動化的Logix控制器系列是全部區域汽車和食品生產線的核心部件。目前，供應商提供的PLC均具備原生CIP安全協定和TLS加密功能，進而降低了對閘道的依賴。

隨著製造商對批次級可追溯性和訂單到批次同步的需求日益成長，MES平台正以7.15%的複合年成長率快速擴張。隨著工業4.0的普及，到2024年，全球連網設備的數量將幾乎加倍，達到170億台，由此產生的資料集可被MES轉化為可執行的生產KPI。汽車OEM廠商正利用MES將機器人噴塗、電池組裝和最終檢驗等環節連接起來，以縮短產品推出週期並與企業資源計劃（ERP）系統整合。

其他好處：

  • Excel格式的市場預測（ME）表
  • 3個月的分析師支持

目錄

第1章：引言

  • 研究假設和市場定義
  • 調查範圍

第2章：調查方法

第3章執行摘要

第4章 市場狀況

  • 市場概覽
  • 市場促進因素
    • 加速美國汽車工廠棕地現代化改造
    • 網實整合安全標準（ISA/IEC 62443）的廣泛採用
    • 受美國《晶片技術促進和改進法案》（CHIPS Act）的推動，半導體產能擴張。
    • 加拿大強制性的淨零排放電網正在推動公共產業的自動化。
    • 墨西哥灣沿岸地區液化天然氣中游產業投資增加
    • 在墨西哥一家原始設備製造商 (OEM) 實施邊緣運算預測性維護
  • 市場限制因素
    • 受專有協定限制的遺留棕地系統。
    • OSHA與功能安全相關的資本密集維修成本
    • ISA認證的OT網路安全人員短缺
    • 北美供應鏈對稀土元素磁鐵進口的依賴程度。
  • 價值供應鏈分析
  • 監理展望
  • 技術展望
  • 波特五力分析
  • 投資分析

第5章 市場規模與成長預測

  • 按組件
    • 硬體
    • 軟體
    • 服務
  • 依系統類型
    • SCADA（監控與資料收集）
    • DCS（分散式控制系統）
    • PLC（可程式邏輯控制器）
    • MES（製造執行系統）
    • 產品生命週期管理 (PLM)
    • ERP（企業資源計畫）
    • 人機介面 (HMI)
    • 其他（OTS、機器安全）
  • 透過通訊協定
    • 現場匯流排
    • 工業乙太網
    • 無線的
  • 部署模式
    • 現場
    • 雲
    • 混合
  • 按最終用戶行業分類
    • 車
    • 化工/石油化工
    • 公共產業（電力/水）
    • 製藥
    • 食品/飲料
    • 石油和天然氣
    • 採礦和金屬
    • 紙漿和造紙
    • 其他
  • 國家
    • 美國
    • 加拿大
    • 墨西哥

第6章 競爭情勢

  • 市場集中度
  • 策略趨勢
  • 市佔率分析
  • 公司簡介
    • ABB Ltd.
    • Emerson Electric Co.
    • General Electric Co.
    • Honeywell International Inc.
    • Johnson Controls International plc
    • Mitsubishi Electric Corp.
    • Omron Corp.
    • Rockwell Automation Inc.
    • Schneider Electric SE
    • Siemens AG
    • Yokogawa Electric Corp.
    • Bosch Rexroth AG
    • Phoenix Contact GmbH
    • Advantech Co. Ltd.
    • Eaton Corp. plc
    • BandR Industrial Automation GmbH
    • Beckhoff Automation GmbH
    • FANUC Corp.
    • Delta Electronics Inc.
    • Hitachi Ltd.
    • IDEC Corp.

第7章 市場機會與未來展望

簡介目錄
Product Code: 47590

According to Mordor Intelligence, the north america industrial control systems market size was valued at USD 47.77 billion in 2025 and is estimated to grow from USD 50.26 billion in 2026 to reach USD 64.71 billion by 2031, at a CAGR of 5.21% during the forecast period (2026-2031).

North America Industrial Control Systems - Market - IMG1

This report is Segmented by Component (Hardware, Software, Services), Type of System (Supervisory Control & Data Acquisition, Distributed Control Systems, and More), Communication Protocol (Fieldbus, Industrial Ethernet, Wireless), Deployment Mode (On-Premise, Cloud, Hybrid), End-User Industry, and Geography. The Market Forecasts are Provided in Terms of Value (USD).

North America Industrial Control Systems Market Trends and Insights

Accelerated brown-field modernization across U.S. automotive plants

Automotive manufacturers are replacing fragmented control layers with unified architectures to boost flexibility and uptime. Audi's U.S. body shop adopted Siemens Simatic S7-1500V virtual controllers connected to its private cloud, merging IT and OT workflows and shortening change-over times. Only 31% of domestic factories have fully automated a function, highlighting large headroom for modernization. Kimberly-Clark's phased PLC-to-DCS migration illustrates the cautious pace: one line per year over a decade to limit downtime while embedding cybersecurity-ready platforms.

Growing cyber-physical safety standards adoption

Ninety-three percent of OT facilities reported an intrusion in the past 12 months, prompting rapid uptake of ISA/IEC 62443 frameworks that define zones, conduits, and continuous monitoring. The February 2025 ANSI/ISA-62443-2-1 update introduced a maturity model, allowing asset owners to tailor controls to risk profiles. Utilities and discrete manufacturers alike are structuring multi-layer defenses, reducing unplanned outages and insurance premiums.

Legacy brown-field systems with proprietary protocol lock-in

Plants built in the 1990s still rely on vendor-specific buses that complicate data acquisition and cloud connectivity. Phoenix Contact advises staged I/O migration to minimise shutdowns, yet integration crews must map thousands of legacy registers to modern object models-an effort that prolongs project timelines and inflates labor costs. Wood PLC notes that process-site lifecycles of 30 years make wholesale replacement impractical, obliging owners to fund dual-stack architectures for years.

Other drivers and restraints analyzed in the detailed report include:

  1. U.S. CHIPS Act-fuelled semiconductor capacity build-out
  2. Canada's net-zero grid mandate driving utility automation
  3. Capital-intensive retrofit costs for OSHA functional-safety

For complete list of drivers and restraints, kindly check the Table Of Contents.

Segment Analysis

Hardware contributed 56.60% of 2025 revenue, led by sustained orders for PLC racks, DCS nodes, and motor drives. ABB's Process Automation unit posted USD 6.8 billion of 2024 sales, showing continued appetite for capital equipment. Integration of edge analytics into controllers, such as Honeywell's ControlEdge PLC with embedded OPC UA and MQTT, is boosting sell-through of premium SKUs.

Services, though smaller, are scaling rapidly at 8.35% CAGR as owners outsource lifecycle support. Rockwell Automation's Lifecycle Services backlog reached USD 1.70 billion in September 2024, reflecting demand for outcome-based contracts that tie fees to availability gains. Skills shortages, 3.5 million cybersecurity roles lacking by 2025, push maintenance and remote-monitoring agreements higher, elevating recurring revenue in the North America industrial control systems industry.

PLCs held 30.85% of the North America industrial control systems (ICS) market size in 2025, valued for deterministic control and proven reliability. Rockwell's Logix controller family anchors automotive and food lines across the region. Vendors now ship PLCs with native CIP-Security and TLS encryption, reducing gateway dependencies.

MES platforms are expanding at 7.15% CAGR as manufacturers seek lot-level genealogy and order-to-batch synchronisation. Industry 4.0 roll-outs nearly doubled connected devices to 17 billion globally in 2024, creating data sets that MES converts into actionable production KPIs. Automotive OEMs use MES to coordinate robotic paint, battery assembly, and final inspection, shortening launch cycles and connecting enterprise resource planning.

List of Companies Covered in this Report:

  1. ABB Ltd.
  2. Emerson Electric Co.
  3. General Electric Co.
  4. Honeywell International Inc.
  5. Johnson Controls International plc
  6. Mitsubishi Electric Corp.
  7. Omron Corp.
  8. Rockwell Automation Inc.
  9. Schneider Electric SE
  10. Siemens AG
  11. Yokogawa Electric Corp.
  12. Bosch Rexroth AG
  13. Phoenix Contact GmbH
  14. Advantech Co. Ltd.
  15. Eaton Corp. plc
  16. BandR Industrial Automation GmbH
  17. Beckhoff Automation GmbH
  18. FANUC Corp.
  19. Delta Electronics Inc.
  20. Hitachi Ltd.
  21. IDEC Corp.

Additional Benefits:

  • The market estimate (ME) sheet in Excel format
  • 3 months of analyst support

TABLE OF CONTENTS

1 INTRODUCTION

  • 1.1 Study Assumptions and Market Definition
  • 1.2 Scope of the Study

2 RESEARCH METHODOLOGY

3 EXECUTIVE SUMMARY

4 MARKET LANDSCAPE

  • 4.1 Market Overview
  • 4.2 Market Drivers
    • 4.2.1 Accelerated Brown-Field Modernization across U.S. Automotive Plants
    • 4.2.2 Growing Cyber-physical Safety Standards (ISA/IEC 62443) Adoption
    • 4.2.3 U.S. CHIPS Act-fuelled Semiconductor Capacity Build-out
    • 4.2.4 Canada's Net-Zero Grid Mandate Driving Utility Automation
    • 4.2.5 Rising Mid-stream LNG Investments in Gulf Coast
    • 4.2.6 Edge-enabled Predictive Maintenance Roll-outs in Mexican OEMs
  • 4.3 Market Restraints
    • 4.3.1 Legacy Brown-field Systems with Proprietary Protocol Lock-in
    • 4.3.2 Capital-intensive Retrofit Costs for OSHA Functional-Safety
    • 4.3.3 Shortage of ISA-Certified OT-Cybersecurity Workforce
    • 4.3.4 North American Supply-Chain Exposure to Rare-earth Magnet Imports
  • 4.4 Value / Supply-Chain Analysis
  • 4.5 Regulatory Outlook
  • 4.6 Technological Outlook
  • 4.7 Porter's Five Forces Analysis
    • 4.7.1 Bargaining Power of Suppliers
    • 4.7.2 Bargaining Power of Buyers
    • 4.7.3 Threat of New Entrants
    • 4.7.4 Threat of Substitutes
    • 4.7.5 Competitive Rivalry
  • 4.8 Investment Analysis

5 MARKET SIZE AND GROWTH FORECASTS (VALUE)

  • 5.1 By Component
    • 5.1.1 Hardware
    • 5.1.2 Software
    • 5.1.3 Services
  • 5.2 By Type of System
    • 5.2.1 SCADA (Supervisory Control and Data Acquisition)
    • 5.2.2 DCS (Distributed Control Systems)
    • 5.2.3 PLC (Programmable Logic Controller)
    • 5.2.4 MES (Manufacturing Execution Systems)
    • 5.2.5 PLM (Product Lifecycle Management)
    • 5.2.6 ERP (Enterprise Resource Planning)
    • 5.2.7 HMI (Human Machine Interface)
    • 5.2.8 Others (OTS, Machine-safety)
  • 5.3 By Communication Protocol
    • 5.3.1 Fieldbus
    • 5.3.2 Industrial Ethernet
    • 5.3.3 Wireless
  • 5.4 By Deployment Mode
    • 5.4.1 On-premise
    • 5.4.2 Cloud
    • 5.4.3 Hybrid
  • 5.5 By End-user Industry
    • 5.5.1 Automotive
    • 5.5.2 Chemical and Petrochemical
    • 5.5.3 Utilities (Power and Water)
    • 5.5.4 Pharmaceutical
    • 5.5.5 Food and Beverage
    • 5.5.6 Oil and Gas
    • 5.5.7 Mining and Metals
    • 5.5.8 Pulp and Paper
    • 5.5.9 Others
  • 5.6 By Country
    • 5.6.1 United States
    • 5.6.2 Canada
    • 5.6.3 Mexico

6 COMPETITIVE LANDSCAPE

  • 6.1 Market Concentration
  • 6.2 Strategic Moves
  • 6.3 Market Share Analysis
  • 6.4 Company Profiles (includes Global-level Overview, Market-level Overview, Core Segments, Financials, Strategic Information, Market Rank/Share, Products and Services, Recent Developments)
    • 6.4.1 ABB Ltd.
    • 6.4.2 Emerson Electric Co.
    • 6.4.3 General Electric Co.
    • 6.4.4 Honeywell International Inc.
    • 6.4.5 Johnson Controls International plc
    • 6.4.6 Mitsubishi Electric Corp.
    • 6.4.7 Omron Corp.
    • 6.4.8 Rockwell Automation Inc.
    • 6.4.9 Schneider Electric SE
    • 6.4.10 Siemens AG
    • 6.4.11 Yokogawa Electric Corp.
    • 6.4.12 Bosch Rexroth AG
    • 6.4.13 Phoenix Contact GmbH
    • 6.4.14 Advantech Co. Ltd.
    • 6.4.15 Eaton Corp. plc
    • 6.4.16 BandR Industrial Automation GmbH
    • 6.4.17 Beckhoff Automation GmbH
    • 6.4.18 FANUC Corp.
    • 6.4.19 Delta Electronics Inc.
    • 6.4.20 Hitachi Ltd.
    • 6.4.21 IDEC Corp.

7 MARKET OPPORTUNITIES AND FUTURE OUTLOOK

  • 7.1 White-space and Unmet-need Assessment