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市場調查報告書
商品編碼
1906052

北美輸送機市場:市場佔有率分析、產業趨勢與統計、成長預測(2026-2031 年)

North America Conveyors - Market Share Analysis, Industry Trends & Statistics, Growth Forecasts (2026 - 2031)

出版日期: | 出版商: Mordor Intelligence | 英文 161 Pages | 商品交期: 2-3個工作天內

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簡介目錄

預計到 2026 年,北美輸送機市場規模將達到 22.5 億美元,高於 2025 年的 21.3 億美元。

預計到 2031 年將達到 29.7 億美元,2026 年至 2031 年的複合年成長率為 5.72%。

北美輸送機市場-IMG1

對自動化物料輸送技術的投資不斷增加、電子商務小包裹遞送業務的持續成長以及旨在振興國內製造業的聯邦稅收優惠政策,持續推動著新設備安裝和維修的資金流入。日益嚴重的勞動力短缺(工廠空缺超過60萬個,倉庫人員離職率超過49%)進一步凸顯了輸送機的優勢,因為輸送機可以最大限度地減少人工操作環節。製造商青睞輸送機的另一個原因是,它們能夠輕鬆整合機器人和倉庫管理軟體,在不增加人員配置的情況下提高吞吐量。同時,終端用戶也意識到,即使原物料價格波動,節能驅動裝置和預測性維護分析也能降低全生命週期營運成本。這些因素共同支撐著穩定的設備更換需求,並為適應都市區有限空間的創新垂直和模組化佈局創造了空間。

北美輸送機市場趨勢與洞察

電子商務與履約中心快速成長

如今,履約中心正在部署每小時可處理超過 10,000 個小包裹的傳送帶,並可在批量處理和單一揀選工作流程之間無縫切換。模組化、高吞吐量的分類機非常適合夾層和多層建築。此類空間的年租金通常從每平方英尺 15 美元起。電腦視覺掃描器和人工智慧感測器可根據包裹大小動態調整傳送帶速度和分支角度,從而降低分類錯誤率和操作員的工作量。零售商在拓展線上訂購線下取貨和門市配送服務時,需要能夠快速重新分配庫存的彈性系統,以確保能夠兌現當日送達的承諾。製藥公司和汽車供應商也在效仿這些高速設計,以在不擴大面積的情況下應對 SKU 數量的激增。英特羅公司最近推出的緊湊型交叉傳送帶分類機順應了小型化和更節能驅動裝置的趨勢,在提高小包裹吞吐量的同時降低了電力消耗。

自動化和工業4.0的普及推動了智慧輸送機的發展

配備邊緣感測器的連網輸送機持續擷取振動、溫度和電流消耗等數據,並將其傳輸至雲端分析系統,提前10天預測故障,並將計畫外停機時間減少30%。無線通訊協定使相鄰區域能夠自動調整速度,避免堵塞,並保持整個生產線的均勻流量。數位雙胞胎模擬檢驗了建議的佈局變更,縮短了試運行時間,並在硬體到貨前識別並解決瓶頸問題。語音人機介面縮短了生產線主管的調整週期,他們可以監控多個工作區域並免持發出指令。將輸送機與自主移動機器人 (AMR) 結合的設施能夠即時調整揀選路徑和轉運點,這表明輸送機和 AMR 作為互補資產而非替代品才能發揮最佳作用。

自動化系統需要較高的初始資本投入

承包自動化輸送線的價格從 5 萬美元到 50 萬美元不等,不包括電氣升級和地面加固。年度維護合約費用可能占到購買價格的 10% 到 15%,這使得利潤率低的公司難以計算投資回報率。許多中小型製造商採用模組化方案,先購買基本傳送帶段,再添加分類模組,這可能會導致佈局上的妥協。設備租賃和美國小型企業管理局 (SBA) 擔保的融資可以緩解現金流壓力,但仍會佔用業主原本用於核心生產設備的信貸額度。儘管存在這些障礙,但人事費用的節省和品質的提升所帶來的綜合效益通常可以使其投資回收期縮短至三年以內,而穩定的利率也​​使得資金籌措談判更加容易。

細分市場分析

預計到2024年,都市區房地產成本將達到每平方英尺15美元,這將推動人們對架空輸送機的興趣,預計到2031年,該品類將以7.06%的複合年成長率成長。由於皮帶輸送機在組裝、倉庫和包裝線上具有廣泛的兼容性,到2025年,皮帶輸送機仍將佔據主導地位,佔北美輸送機市場佔有率的44.15%。滾筒式輸送機對於輸送每英尺超過1000磅的重物至關重要,這在汽車沖壓加工中很常見。托盤系統適用於標準化單元搬運,而鏈條、螺旋和氣動系統等專用系統則適用於需要沖洗和防爆功能的食品和製藥環境。輕質合金軌道和低摩擦驅動裝置可實現架空環形輸送,從而釋放寶貴的占地面積。整合式升降裝置無需升降機或AGV即可在不同樓層之間移動料箱,從而縮短揀選路徑長度並減少運輸時間。憑藉封閉式鏈條回位裝置和自動潤滑站等增強的安全功能,架空式佈局符合嚴格的 OSHA 指南,並減少了因人工維護而導致的停機時間。

這項創新的核心在於磁浮軌道,它幾乎完全消除了機械磨損。試驗應用主要集中在電子組裝區域,這些區域對100級潔淨室標準有嚴格的粒狀物限制。雖然商業應用目前仍比較有限,但供應商預測,隨著未來十年產量的擴大,成本曲線將會下降,並有可能在敏感區域取代鍊式架空輸送系統。

到2025年,單元式物料搬運系統將佔據北美輸送機市場59.20%的佔有率。這一主導地位主要得益於電子商務和藥品包裝領域對單一商品的快速輸送。隨著該地區製造業從低附加價值產品轉向多品種、小批量生產,單元式物料搬運正以6.18%的複合年成長率成長,超過了散裝搬運。視覺引導分流器能夠即時讀取條碼,並將紙箱以亞毫米級的精度引導至相應的溜槽,這對於電子產品和汽車零件行業至關重要。儘管散裝物料搬運系統在西部各州的礦區仍能以每小時1000噸的速度輸送礦石和穀物,但資本預算優先考慮能夠適應不斷成長的庫存單位(SKU)數量的靈活單元式生產線,並評估無需重大維修的設計方案。模組化單元透過快速連接軸連接,可以在季節性高峰期的週末進行快速重新配置。與WMS平台整合可實現即時庫存可見性和自動補貨,從而減少佔用在安全庫存中的營運資金。高密度堆疊區可緩衝下游堆垛機,防止因貼標和包裝延遲而導致生產線停工。

先進的演算法會追蹤產品在每個區域的停留時間,如果停留時間超過設定值,則會自動降低上游傳送帶的速度。這樣可以均衡物料流動,無需人工干預。這種即時調節能夠保護易碎食品包裝的完整性,並最大限度地減少返工。

其他福利:

  • Excel格式的市場預測(ME)表
  • 3個月的分析師支持

目錄

第1章 引言

  • 研究假設和市場定義
  • 調查範圍

第2章調查方法

第3章執行摘要

第4章 市場情勢

  • 市場概覽
  • 市場促進因素
    • 電子商務和全通路履約中心的快速成長
    • 對加工更大批量貨物的需求不斷成長,以及生產率的提高。
    • 自動化和工業4.0的普及推動了智慧輸送機的發展
    • 食品飲料加工業的擴張對衛生輸送解決方案提出了更高的要求。
    • 《美國工業法案》中的稅收優惠政策刺激了傳送帶投資。
    • 勞動力短缺和日益嚴格的職業安全與健康管理局 (OSHA) 處罰推動了零壓力和人體工學設計的發展。
  • 市場限制
    • 自動化系統的高初始資本支出
    • 原物料價格波動推高了總擁有成本。
    • 由於現有設施空間限制,傳送帶佈局受到限制
    • 微型倉配中心即插即用型自主移動機器人(AMR)的應用趨勢
  • 產業價值鏈分析
  • 宏觀經濟因素的影響
  • 監管環境
  • 技術展望
  • 波特五力分析
    • 供應商的議價能力
    • 買方的議價能力
    • 新進入者的威脅
    • 競爭對手之間的競爭
    • 替代品的威脅

第5章 市場規模與成長預測

  • 依產品類型
    • 腰帶
    • 滾筒
    • 調色盤
    • 開賣
    • 其他特殊輸送機
  • 輸送機分類
    • 單元搬運運輸送機
    • 散裝搬運機
  • 透過驅動機構
    • 交流馬達驅動型
    • 直流馬達驅動型
    • 液壓驅動
    • 氣動
  • 按最終用戶行業分類
    • 飛機場
    • 零售與電子商務履約
    • 一般製造業
    • 食品/飲料
    • 製藥
    • 採礦和採石
    • 其他終端用戶產業
  • 按國家/地區
    • 美國
    • 加拿大
    • 墨西哥

第6章 競爭情勢

  • 市場集中度
  • 策略趨勢
  • 市佔率分析
  • 公司簡介
    • Daifuku Co., Ltd.
    • Schaefer Systems International, Inc.
    • Murata Machinery USA, Inc.
    • Honeywell Intelligrated Inc.
    • Dorner Manufacturing Corporation
    • BEUMER Corporation
    • Bastian Solutions, LLC
    • Interlake Mecalux, Inc.
    • KNAPP Inc.
    • Swisslog Logistics, Inc.
    • Kardex Remstar, LLC
    • Viastore Systems Inc.
    • Hytrol Conveyor Company, Inc.
    • Material Handling Systems, Inc.
    • Precision, Inc.
    • Interroll Holding AG
    • FlexLink AB
    • Fives Intralogistics Corp.
    • Siemens Logistics LLC
    • TGW Systems Inc.
    • Dematic Corp.

第7章 市場機會與未來展望

簡介目錄
Product Code: 57301

The North America conveyors market size in 2026 is estimated at USD 2.25 billion, growing from 2025 value of USD 2.13 billion with 2031 projections showing USD 2.97 billion, growing at 5.72% CAGR over 2026-2031.

North America Conveyors - Market - IMG1

Rising investment in automated material-handling technology, continuous growth in e-commerce parcel shipments, and federal tax incentives aimed at revitalizing domestic manufacturing continue to drive capital toward new installations and retrofits. Persistent labor shortages, leaving more than 600,000 factory positions vacant and warehouse turnover rates above 49%, reinforce the business case for conveyors that minimize manual touchpoints. Manufacturers also favor conveyors because they integrate easily with robotics and warehouse management software, improving throughput without requiring an increase in headcount. Meanwhile, end users see energy-efficient drives and predictive maintenance analytics lowering lifetime operating costs, even when raw material prices fluctuate. Together, these factors anchor steady replacement demand and create headroom for innovative vertical and modular layouts that fit tight urban footprints.

North America Conveyors Market Trends and Insights

Rapid Growth of E-commerce and Omnichannel Fulfillment Hubs

Fulfillment centers now feature conveyors capable of moving more than 10,000 parcels per hour, switching seamlessly between bulk and individual-pick workflows. Modular, high-throughput sorters are ideal for mezzanine and multi-level buildings, where rented space typically commands USD 15+ per square foot annually. Computer-vision scanners and AI-enabled sensors dynamically adjust belt speed and diverter angles based on package size, reducing mis-sort rates and operator touches. Retailers extending click-and-collect and ship-from-store programs require flexible systems that can redirect inventory within seconds, ensuring they keep same-day delivery promises. Pharmaceutical and automotive suppliers mimic these high-velocity designs to manage SKU proliferation without enlarging footprints. Recent compact cross-belt sorters launched by Interroll underscore the trend toward narrower frames and energy-efficient drives that reduce power consumption while increasing parcel throughput.

Automation and Industry 4.0 Adoption Driving Smart Conveyors

Networked conveyors equipped with edge sensors collect continuous data on vibration, temperature, and current draw, which is then fed into cloud analytics that predict failures up to 10 days in advance, resulting in a 30% reduction in unplanned stops. Wireless protocols enable adjacent zones to auto-throttle their speed to avoid jams, maintaining a balanced flow across the entire line. Digital-twin simulations model proposed layout changes, reducing commissioning time and ensuring bottlenecks are identified and resolved before hardware arrives. Voice-enabled human-machine interfaces shorten adjustment cycles for line leaders who can issue hands-free commands while monitoring multiple work areas. Facilities that pair conveyors with autonomous mobile robots (AMRs) orchestrate pick paths and transfer points in real-time, demonstrating that conveyors and AMRs operate best as complementary assets rather than substitutes.

High Initial Capital Expenditure for Automated Systems

A turnkey automated conveyor line ranges from USD 50,000 to USD 500,000, excluding electrical upgrades or floor reinforcements. Annual service contracts can equal 10-15% of purchase cost, complicating ROI models for firms with thin margins. Many small manufacturers adopt a modular approach, buying basic belt sections first and adding sort modules later, though that can create layout compromises. Equipment leasing and SBA-backed loans ease cash-flow strain yet still tie up credit lines that owners prefer to earmark for core production machinery. Despite these hurdles, payback periods often fall below three years once labor savings and quality gains are tallied, making financing conversations easier when interest rates stabilize.

Other drivers and restraints analyzed in the detailed report include:

  1. Labor Shortages and Rising OSHA Penalties Boosting Ergonomic Designs
  2. Tax Incentives Under U.S. Industrial Bills Accelerating Conveyor Investments
  3. Volatility in Raw Material Prices Inflating Total Cost of Ownership

For complete list of drivers and restraints, kindly check the Table Of Contents.

Segment Analysis

Overhead conveyors garnered faster interest as tight urban real estate costs reached USD 15 per sq ft in 2024, catalyzing a 7.06% CAGR through 2031 for this category. Belt units still dominated the North America conveyor market, with a 44.15% share in 2025, due to their broad compatibility across assembly, warehousing, and packaging lines. Roller models remain indispensable for handling heavy loads exceeding 1,000 lb per linear foot, which is common in automotive stamping. Pallet systems serve standardized unit loads, while niche variants, such as chain, screw, or pneumatic systems, address food or pharma environments that require wash-down or explosion-proof features. Lightweight alloy tracks and low-friction drives enable ceiling-mounted loops, freeing valuable floor area. Integrated lift sections now transfer totes between tiers without the need for lifts or AGVs, thereby compressing pick-path length and reducing travel time. Safety upgrades, including enclosed chain returns and auto-lube stations, help overhead layouts meet strict OSHA guidelines, reducing downtime for manual maintenance.

Innovation centers on magnetic-levitation tracks that virtually eliminate mechanical wear; pilot deployments focus on electronics assembly, where class-100 clean-room standards prohibit particulates. While commercial rollout remains limited, suppliers expect cost curves to fall as volume scales over the decade, potentially displacing chain-based overhead designs in sensitive sectors.

Unit handling systems held a 59.20% share of the North America conveyor market in 2025, a lead driven by discrete-item flows in e-commerce and pharma packaging. Growth at 6.18% CAGR outpaces bulk handling as the region's manufacturing pivots from low-value commodities toward high-mix, low-volume goods. Vision-guided diverters read barcodes on the fly, steering cartons into the correct chutes with sub-millimeter accuracy, which is crucial for electronics and auto parts. While bulk systems still move ore and grain at 1,000 t/h in the mining belts of the western provinces, capital budgeting increasingly rewards flexible unit lines that allow SKU proliferation without requiring overhauls. Modular sections lock together via quick-connect shafts, allowing for weekend reconfiguration during seasonal peaks. Integration with WMS platforms provides real-time inventory snapshots and triggers automated replenishment, trimming working capital tied up in safety stock. High-density accumulation zones buffer downstream palletizers, preventing line starve-outs when labeling or wrapping slows.

Advanced algorithms track dwell time per zone; if product backups exceed parameters, upstream belts automatically decelerate, smoothing the flow and eliminating the need for manual intervention. This real-time tuning ensures that fragile food packages remain intact and minimizes rework.

The North America Conveyors Market Report is Segmented by Product Type (Belt, Roller, Pallet, and More), Conveyor Class (Unit Handling Conveyors and Bulk Handling Conveyors), Drive Mechanism (AC Electric Motor Driven, DC Electric Motor Driven, and More), End-User Industry (Airport, Retail and E-Commerce Fulfillment, Automotive, and More), and Country. The Market Forecasts are Provided in Terms of Value (USD).

List of Companies Covered in this Report:

  1. Daifuku Co., Ltd.
  2. Schaefer Systems International, Inc.
  3. Murata Machinery USA, Inc.
  4. Honeywell Intelligrated Inc.
  5. Dorner Manufacturing Corporation
  6. BEUMER Corporation
  7. Bastian Solutions, LLC
  8. Interlake Mecalux, Inc.
  9. KNAPP Inc.
  10. Swisslog Logistics, Inc.
  11. Kardex Remstar, LLC
  12. Viastore Systems Inc.
  13. Hytrol Conveyor Company, Inc.
  14. Material Handling Systems, Inc.
  15. Precision, Inc.
  16. Interroll Holding AG
  17. FlexLink AB
  18. Fives Intralogistics Corp.
  19. Siemens Logistics LLC
  20. TGW Systems Inc.
  21. Dematic Corp.

Additional Benefits:

  • The market estimate (ME) sheet in Excel format
  • 3 months of analyst support

TABLE OF CONTENTS

1 INTRODUCTION

  • 1.1 Study Assumptions and Market Definition
  • 1.2 Scope of the Study

2 RESEARCH METHODOLOGY

3 EXECUTIVE SUMMARY

4 MARKET LANDSCAPE

  • 4.1 Market Overview
  • 4.2 Market Drivers
    • 4.2.1 Rapid growth of e-commerce and omnichannel fulfillment hubs
    • 4.2.2 Increasing demand for handling larger volumes of goods and improving productivity
    • 4.2.3 Automation and Industry 4.0 adoption driving smart conveyors
    • 4.2.4 Expansion of food and beverage processing requiring hygienic conveyor solutions
    • 4.2.5 Tax incentives under U.S. industrial bills accelerating conveyor investments
    • 4.2.6 Labor shortages and rising OSHA penalties boosting zero-pressure and ergonomic designs
  • 4.3 Market Restraints
    • 4.3.1 High initial capital expenditure for automated systems
    • 4.3.2 Volatility in raw material prices inflating total cost of ownership
    • 4.3.3 Space constraints in legacy facilities limiting conveyor layouts
    • 4.3.4 Preference for plug-and-play AMRs in micro-fulfillment sites
  • 4.4 Industry Value Chain Analysis
  • 4.5 Impact of Macroeconomic Factors
  • 4.6 Regulatory Landscape
  • 4.7 Technological Outlook
  • 4.8 Porter's Five Forces Analysis
    • 4.8.1 Bargaining Power of Suppliers
    • 4.8.2 Bargaining Power of Buyers
    • 4.8.3 Threat of New Entrants
    • 4.8.4 Intensity of Competitive Rivalry
    • 4.8.5 Threat of Substitutes

5 MARKET SIZE AND GROWTH FORECASTS (VALUES)

  • 5.1 By Product Type
    • 5.1.1 Belt
    • 5.1.2 Roller
    • 5.1.3 Pallet
    • 5.1.4 Overhead
    • 5.1.5 Other Specialized Conveyors
  • 5.2 By Conveyor Class
    • 5.2.1 Unit Handling Conveyors
    • 5.2.2 Bulk Handling Conveyors
  • 5.3 By Drive Mechanism
    • 5.3.1 AC Electric Motor Driven
    • 5.3.2 DC Electric Motor Driven
    • 5.3.3 Hydraulic Driven
    • 5.3.4 Pneumatic Driven
  • 5.4 By End-User Industry
    • 5.4.1 Airport
    • 5.4.2 Retail and E-commerce Fulfillment
    • 5.4.3 Automotive
    • 5.4.4 General Manufacturing
    • 5.4.5 Food and Beverage
    • 5.4.6 Pharmaceuticals
    • 5.4.7 Mining and Quarrying
    • 5.4.8 Other End-User Industries
  • 5.5 By Country
    • 5.5.1 United States
    • 5.5.2 Canada
    • 5.5.3 Mexico

6 COMPETITIVE LANDSCAPE

  • 6.1 Market Concentration
  • 6.2 Strategic Moves
  • 6.3 Market Share Analysis
  • 6.4 Company Profiles (includes Global level Overview, Market level overview, Core Segments, Financials as available, Strategic Information, Market Rank/Share for key companies, Products and Services, and Recent Developments)
    • 6.4.1 Daifuku Co., Ltd.
    • 6.4.2 Schaefer Systems International, Inc.
    • 6.4.3 Murata Machinery USA, Inc.
    • 6.4.4 Honeywell Intelligrated Inc.
    • 6.4.5 Dorner Manufacturing Corporation
    • 6.4.6 BEUMER Corporation
    • 6.4.7 Bastian Solutions, LLC
    • 6.4.8 Interlake Mecalux, Inc.
    • 6.4.9 KNAPP Inc.
    • 6.4.10 Swisslog Logistics, Inc.
    • 6.4.11 Kardex Remstar, LLC
    • 6.4.12 Viastore Systems Inc.
    • 6.4.13 Hytrol Conveyor Company, Inc.
    • 6.4.14 Material Handling Systems, Inc.
    • 6.4.15 Precision, Inc.
    • 6.4.16 Interroll Holding AG
    • 6.4.17 FlexLink AB
    • 6.4.18 Fives Intralogistics Corp.
    • 6.4.19 Siemens Logistics LLC
    • 6.4.20 TGW Systems Inc.
    • 6.4.21 Dematic Corp.

7 MARKET OPPORTUNITIES AND FUTURE OUTLOOK

  • 7.1 White-space and Unmet-need Assessment