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市場調查報告書
商品編碼
1851760

軟性管道:市場佔有率分析、產業趨勢、統計數據、成長預測(2025-2030 年)

Flexible Pipe - Market Share Analysis, Industry Trends & Statistics, Growth Forecasts (2025 - 2030)

出版日期: | 出版商: Mordor Intelligence | 英文 120 Pages | 商品交期: 2-3個工作天內

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簡介目錄

預計到 2025 年,軟性管道市場規模將達到 12.6 億美元,到 2030 年將達到 16.3 億美元,預測期內複合年成長率為 5.34%。

軟性管市場-IMG1

這一成長歸功於深水和超深水探勘計畫、用於緩解腐蝕的快速材料創新,以及巴西和圭亞那鹽層下開發的擴張。行業領導者正在嵌入光纖感測器,以提供即時完整性數據,從而減少停機時間並延長資產壽命。亞太地區佔據重要地位,這主要得益於中國、印度和澳洲的近海項目,以及降低物流成本的本土製造業的支持。在材料方面,高密度聚苯乙烯(HDPE) 仍然是營運商的首選,但對輕量化需求的不斷成長促使碳纖維和其他複合材料解決方案獲得青睞。加速的垂直整合策略,例如 Saipem 和 Subsea7 的擬議合併,透過將工程、採購、施工和安裝 (EPCI) 能力整合到同一家公司旗下,正在重塑競爭格局。

全球軟性管道市場趨勢與洞察

深海與超深海開發擴張

複雜的海底地形使得剛性鋼管系統成本過高,促使操作員批准長度超過1500公尺的計劃。雪佛龍公司的安克油田已運作20 ksi的海底硬體,為軟性管道市場樹立了新的性能標竿。在巴西的鹽層下地層中,二氧化碳引起的腐蝕應力出現在水深2900公尺處,使得擁有成熟複合材料材料技術的供應商更具優勢。像TechnipFMC的iEPCI這樣的系統級承包模式可以將工期縮短高達20%,從而進一步推動了對整合式軟性解決方案的需求。

用複合材料取代腐蝕的鋼管

海上腐蝕造成的年損失高達25億美元,因此,避免使用陰極保護的複合材料正變得越來越經濟。 Saipem公司的塑膠襯裡管道技術可在保持1000巴耐壓性能的同時,降低40%的成本。北海業者面臨長達1萬公里、建於1990年以前的老舊管網。軟性管道系統無需重型起重設備即可插入現有管道,從而減少維修的停機時間。貝克休斯公司將感測器整合到非金屬產品中,提供完整性分析,取代了耗時且耗力的巡檢工作。

原油價格波動抑制了資本支出。

每桶70-90美元的價格波動會延緩最終的投資決策。利率上升會提高審核閾值,進一步拖延許可核准。成熟的北海和墨西哥灣油田尤其容易受到影響,因為軟性管道的成本佔計劃總資本支出的20%之多,使得專案的經濟效益對價格非常敏感。

細分市場分析

預計到2024年,高密度聚乙烯(HDPE)軟性管道市場規模將達到4.5億美元,佔總營收的35.75%。操作員看重HDPE的擠出成本低、化學惰性以及無需焊接的連接方式。然而,其他材料,主要是碳纖維和先進聚合物,預計將以8.42%的複合年成長率成長,超過現有材料,因為浮體式生產系統為了便於上部模組裝載,正在尋求減輕重量。雪梨大學預測,到2030年,碳纖維增強複合材料(CFRP)廢棄物將達到50萬噸,這將增加對循環經濟的需求,並可能促使研發方向轉向可回收樹脂。

材料創新推動軟性管市場佔有率成長,提升了其疲勞壽命和工作溫度範圍。先進的PA和PVDF層可實現130°C的工作溫度,從而擴大了軟性管在高溫高壓井中的應用。熱塑性複合管(TCP)結合了碳纖維拉伸套管和PA12內襯,實現了零腐蝕和低摩擦流動特性。隨著深水作業的擴展,複合材料的應用日益普及,預計2030年,其他材料將佔據軟性管市場三分之一的佔有率。

採用多層鎧裝結構、可有效分離環向和軸向載荷的非黏結式結構,預計2024年將佔全球銷售額的45.65%。其可修復性使其非常適合動態立管應用。然而,隨著操作員追求防腐蝕性能和更輕的平台載重,無金屬汽車胎體的增強型熱塑性管的年複合成長率將達到7.34%。 FlexSteel的可捲繞式RTP解決方案無需陽極氧化和塗層宣傳活動,從而降低了現有棕地連接的運作成本。

軟性管道市場中的結構選擇取決於疲勞、壓力和化學腐蝕。黏結管道在超高壓輸油管線領域佔有一席之地,但其缺點在於現場維修選擇有限且成本高昂。芳香聚醯胺和玻璃纖維纏繞技術的創新,以及能夠追蹤疲勞累積的數位雙胞胎技術,有望使RTP(快速技術管道)突破強度限制,進入此前因強度限制而無法涉足的立管作業領域。

區域分析

預計2024年,亞太地區將維持38.23%的總收入佔有率,主要得益於南海深水區塊和澳洲液化天然氣回填計畫。該地區軟性管材市場規模預計將佔據主導地位,年複合成長率達8.35%。這推動了區域製造中心的建設,例如TechnipFMC在東南亞的工廠,該工廠縮短了中國和印度營運商的捲筒鋪設前置作業時間。在日本和韓國,離岸風力發電的擴張帶動了對海底電力電纜和動態供應連系管的需求,進一步促進了複合材料的交叉融合。

北美是第二大市場,這主要得益於墨西哥灣超深水油氣探勘開發的限制,該限制要求使用20ksi的軟性連接管。阿納達科盆地集氣管線和二疊紀盆地氫氣示範計劃正在推動陸上可捲繞式連接管的應用。然而,亞太地區的複合年成長率落後,因為墨西哥灣的替代浪潮被停滯不前的油氣發現速度所抵消。

歐洲呈現均衡成長,這主要得益於北海延壽計劃以及挪威和英國早期氫能骨幹網試點計畫的推動。嚴格的除役法規將加速老舊鋼結構的拆除,為回接方案中的靈活管線更換提供改裝機會。然而,強制回收的要求將促使供應商提案聚合物回收的閉合迴路模式,這可能會增加總資本成本。

在中東和非洲,卡達能源公司的諾斯菲爾德壓縮計畫和西非的FPSO宣傳活動對耐腐蝕複合材料的需求日益成長,推動了其快速普及。賽佩姆公司在卡達簽訂的價值40億美元的EPC訂單,印證了該地區對高規格輸油管線和光纖供應連系管的強勁需求。土耳其的薩卡里亞二期工程將鋪設158公里長、額定通徑2,200公尺的管道,標誌著黑海盆地的成熟。拉丁美洲,以巴西的鹽層下油田和圭亞那的斯塔夫羅克區塊為中心,佔據了全球SURF管道積壓訂單的很大一部分,促使製造商決定在裡約熱內盧附近設立一個捲繞終端。

其他福利:

  • Excel格式的市場預測(ME)表
  • 3個月的分析師支持

目錄

第1章 引言

  • 研究假設和市場定義
  • 調查範圍

第2章調查方法

第3章執行摘要

第4章 市場情勢

  • 市場概覽
  • 市場促進因素
    • 深海與超深海開發擴張
    • 用複合材料取代腐蝕的鋼管
    • 巴西和圭亞那的SURF大型企劃儲備
    • 碳纖維鎧裝管道減輕了FPSO的重量
    • 嵌入式光纖健康監測
    • 對靈活氫氣和二氧化碳運輸的需求
  • 市場限制
    • 原油價格波動抑制了資本投資。
    • 與剛性鋼材相比,初始成本較高
    • 消費後聚合物管道回收的缺口
    • 適用於額定壓力為 20k psi 管道的緊湊型容器
  • 供應鏈分析
  • 監理展望
  • 技術展望
  • 波特五力分析
    • 新進入者的威脅
    • 買方的議價能力
    • 供應商的議價能力
    • 替代品的威脅
    • 競爭對手之間的競爭

第5章 市場規模與成長預測

  • 依材料類型
    • 高密度聚苯乙烯(HDPE)
    • 聚醯胺(PA)
    • 聚二氟亞乙烯(PVDF)
    • 其他材料類型
  • 依管道結構類型
    • 非黏合軟性管
    • 黏性軟管
    • 增強型熱塑性管道(RTP)
  • 按功能用途
    • 流線
    • 立管
    • 跳線和繫帶
    • 出口/裝載軟管
  • 透過安裝環境
    • 離岸
      • 淺水區(水深小於500公尺)
      • 深海(500-1500公尺)
      • 超深海(超過1500公尺)
    • 陸上
  • 按地區
    • 北美洲
      • 美國
      • 加拿大
      • 墨西哥
    • 歐洲
      • 德國
      • 英國
      • 法國
      • 義大利
      • 西班牙
      • 俄羅斯
      • 其他歐洲地區
    • 亞太地區
      • 中國
      • 印度
      • 日本
      • 韓國
      • 澳洲、紐西蘭
      • 亞太其他地區
    • 中東和非洲
      • 中東
      • 阿拉伯聯合大公國
      • 沙烏地阿拉伯
      • 土耳其
      • 其他中東地區
      • 非洲
      • 南非
      • 奈及利亞
      • 埃及
      • 其他非洲地區
    • 南美洲
      • 巴西
      • 阿根廷
      • 其他南美洲

第6章 競爭情勢

  • 市場集中度
  • 策略趨勢
  • 市佔率分析
  • 公司簡介
    • TechnipFMC plc
    • National Oilwell Varco(NOV)
    • Saipem SpA
    • Prysmian Group
    • Shawcor Ltd
    • Strohm(formerly Airborne Oil & Gas)
    • Magma Global Ltd
    • SoluForce BV
    • ContiTech AG
    • Chevron Phillips Chemical Co.
    • FlexSteel Pipeline Technologies Inc.
    • GE Oil & Gas(Baker Hughes)
    • Aker Solutions ASA
    • Wellstream Processing(NOV)
    • Subsea 7 SA
    • Oceaneering International
    • Hunan Great Steel Pipe Co.
    • JDR Cable Systems Ltd
    • Polyflow LLC
    • Cosmoplast Industrial Co.

第7章 市場機會與未來展望

簡介目錄
Product Code: 65697

The flexible pipe market size stands at USD 1.26 billion in 2025 and is projected to climb to USD 1.63 billion by 2030, representing a 5.34% CAGR through the forecast period.

Flexible Pipe - Market - IMG1

This growth is traced to deep- and ultra-deepwater exploration programs, rapid material innovation that mitigates corrosion, and expansion in pre-salt developments in Brazil and Guyana. Industry leaders are embedding fiber-optic sensors that deliver real-time integrity data, reducing downtime while lengthening asset life. Asia-Pacific holds the pre-eminent position, propelled by offshore programs in China, India, and Australia and supported by domestic manufacturing that lowers logistics costs. On the materials front, High-Density Polyethylene (HDPE) remains the default choice for operators, yet carbon-fiber and other composite solutions are gaining traction as weight-saving imperatives intensify. Accelerating vertical-integration strategies, such as the proposed Saipem-Subsea7 merger, are redrawing competitive lines by aligning engineering, procurement, construction, and installation (EPCI) capabilities inside one corporate umbrella.

Global Flexible Pipe Market Trends and Insights

Growing Deep- and Ultra-Deepwater Developments

Operators are sanctioning projects beyond 1,500 m as rigid steel systems become uneconomic in complex seabed topography. Chevron's Anchor field inaugurated 20 ksi subsea hardware that sets a new performance bar for the flexible pipe market. Brazil's pre-salt reservoirs impose CO2-driven corrosion stresses at 2,900 m depth, favoring suppliers with proven composite technology. System-level contracting models such as TechnipFMC's iEPCI compress schedules by up to 20%, reinforcing demand for integrated flexible solutions.

Replacement of Corroded Steel Lines with Composites

Annual offshore corrosion expenses reach USD 2.5 billion, elevating the economics of composite retrofits that sidestep cathodic protection. Saipem's plastic-lined pipeline technology trims costs by 40% while sustaining 1,000 bar ratings. North Sea operators confront a 10,000 km legacy grid dating back pre-1990; flexible pipe systems slot into existing corridors without heavy-lift spreads, cutting retrofit downtime. Embedded sensors inside Baker Hughes' non-metallic products feed integrity analytics that replace labor-intensive inspection rounds.

Crude-Oil Price Volatility Curbs CAPEX

Price swings in the USD 70-90 per-barrel band delay final investment decisions as boards now demand 18-24 months' price stability before greenlighting offshore projects. Higher interest rates lift hurdle thresholds, further deferring sanctioning. Mature North Sea and Gulf of Mexico fields are particularly vulnerable because flexible pipes constitute up to 20% of total project CAPEX, rendering economics price sensitive.

Other drivers and restraints analyzed in the detailed report include:

  1. SURF Megaproject Pipeline in Brazil and Guyana
  2. Embedded Fibre-Optic Health Monitoring
  3. Higher Upfront Cost Versus Rigid Steel

For complete list of drivers and restraints, kindly check the Table Of Contents.

Segment Analysis

Flexible pipe market size for HDPE reached USD 0.45 billion in 2024, translating into 35.75% revenue dominance. Operators value HDPE for cost-efficient extrusion, chemical inertia, and weld-free joints. Still, Other Materials-chiefly carbon-fiber and advanced polymers-record an 8.42% CAGR, outstripping incumbents as floating production systems chase mass savings to ease topside loading. University of Sydney forecasts CFRP waste streams hitting 500,000 t by 2030, intensifying circular-economy pressures that could redirect R&D toward recyclable resins.

Material innovators push flexible pipe market share gains by enhancing fatigue life and temperature windows. Advanced PA and PVDF layers deliver 130 °C service, expanding flexible deployment into high-HTHP wells. Thermoplastic composite pipes (TCP) marry carbon-fiber tensile casing with a PA12 liner to achieve zero corrosion and low-friction flow profiles. As deepwater activity scales, composite uptake is expected to raise Other Materials' contribution to one-third of the flexible pipe market by 2030.

Unbonded architectures accounted for 45.65% of global revenue in 2024, capitalizing on multilayered armor that decouples hoop and axial loads. Their repairability underpins preference in dynamic riser applications. Yet Reinforced Thermoplastic Pipes, devoid of metallic carcasses, expand 7.34% CAGR as operators target corrosion-free performance and lighter deck loads. FlexSteel's spoolable RTP solutions eliminate anodes and coating campaigns, lowering OPEX in brownfield tie-ins.

Structural choice in the flexible pipe market hinges on fatigue, pressure, and chemical exposure profiles. Bonded pipes serve niche ultra-high-pressure flowlines but are handicapped by limited field repair options and higher cost. Innovations in aramid and glass-fiber winding, coupled with digital twins tracking fatigue accumulation, will allow RTP to penetrate riser duty where strength limits once blocked entry.

The Flexible Pipes Market Report is Segmented by Material Type (High-Density Polyethylene, Polyamide, and More), Pipe Structure Type (Unbonded Flexible Pipe, Bonded Flexible Pipe, Reinforced Thermoplastic Pipe), Functional Application (Flowlines, Risers, Jumpers and Tie-Ins, Export/Loading Hoses), Installation Environment (Offshore, Onshore), and Geography. The Market Forecasts are Provided in Terms of Value (USD).

Geography Analysis

Asia-Pacific retained 38.23% of 2024 revenue on the back of South China Sea deepwater blocks and Australian LNG backfill programs. The region's flexible pipe market size is forecast to rise at an 8.35% CAGR, outpacing all others. Government policy favoring local content spurs construction of regional manufacturing hubs, such as TechnipFMC's plant in Southeast Asia that shortens reel-lay lead times for Chinese and Indian operators. Growing offshore wind deployment in Japan and Korea creates spill-over demand for subsea power cables and dynamic umbilicals, further nurturing composite capability cross-fertilization.

North America follows as the second-largest region, underpinned by Gulf of Mexico ultra-deepwater sanctions that require 20 ksi flexible jumpers. Anadarko basin gathering lines and Permian hydrogen demonstration projects drive onshore spoolable adoption. Yet regional CAGR lags Asia-Pacific because the replacement wave in the Gulf is offset by plateauing discovery rates.

Europe shows balanced growth built on North Sea life-extension projects and nascent hydrogen backbone pilots across Norway and the United Kingdom. Strict decommissioning legislation accelerates removal of ageing steel, offering retrofit openings for flexible line substitution in tie-back schemes. Recycling mandates, however, require suppliers to propose closed-loop models for polymer recovery, potentially elevating total installed cost.

Middle East and Africa register rapid adoption as QatarEnergy's North Field Compression Program and West Africa's FPSO campaigns solicit corrosion-immune composites. Saipem's USD 4 billion EPC award in Qatar confirms regional appetite for high-specification flowlines and optic-fiber-infused umbilicals. Turkey's Sakarya Phase 2 calls for 158 km of 2,200 m-rated pipe, signalling Black Sea basin maturation. South America, anchored by Brazil's pre-salt and Guyana's Stabroek block, remains a central pillar, accounting for the bulk of global SURF backlogs and reinforcing manufacturers' decision to co-locate spool-bases near Rio.

  1. TechnipFMC plc
  2. National Oilwell Varco (NOV)
  3. Saipem S.p.A.
  4. Prysmian Group
  5. Shawcor Ltd
  6. Strohm (formerly Airborne Oil & Gas)
  7. Magma Global Ltd
  8. SoluForce BV
  9. ContiTech AG
  10. Chevron Phillips Chemical Co.
  11. FlexSteel Pipeline Technologies Inc.
  12. GE Oil & Gas (Baker Hughes)
  13. Aker Solutions ASA
  14. Wellstream Processing (NOV)
  15. Subsea 7 S.A.
  16. Oceaneering International
  17. Hunan Great Steel Pipe Co.
  18. JDR Cable Systems Ltd
  19. Polyflow LLC
  20. Cosmoplast Industrial Co.

Additional Benefits:

  • The market estimate (ME) sheet in Excel format
  • 3 months of analyst support

TABLE OF CONTENTS

1 INTRODUCTION

  • 1.1 Study Assumptions and Market Definition
  • 1.2 Scope of the Study

2 RESEARCH METHODOLOGY

3 EXECUTIVE SUMMARY

4 MARKET LANDSCAPE

  • 4.1 Market Overview
  • 4.2 Market Drivers
    • 4.2.1 Growing deep- and ultra-deepwater developments
    • 4.2.2 Replacement of corroded steel lines with composites
    • 4.2.3 SURF megaproject pipeline in Brazil and Guyana
    • 4.2.4 Carbon-fibre armoured pipes lighten FPSOs
    • 4.2.5 Embedded fibre-optic health monitoring
    • 4.2.6 Hydrogen and CO2 transport demand for flexibles
  • 4.3 Market Restraints
    • 4.3.1 Crude-oil price volatility curbs CAPEX
    • 4.3.2 Higher upfront cost versus rigid steel
    • 4.3.3 Polymer-pipe end-of-life recycling gaps
    • 4.3.4 Tight capacity for 20 k-psi rated pipes
  • 4.4 Supply-Chain Analysis
  • 4.5 Regulatory Outlook
  • 4.6 Technological Outlook
  • 4.7 Porter's Five Forces Analysis
    • 4.7.1 Threat of New Entrants
    • 4.7.2 Bargaining Power of Buyers
    • 4.7.3 Bargaining Power of Suppliers
    • 4.7.4 Threat of Substitutes
    • 4.7.5 Intensity of Competitive Rivalry

5 MARKET SIZE AND GROWTH FORECASTS (VALUE)

  • 5.1 By Material Type
    • 5.1.1 High-Density Polyethylene (HDPE)
    • 5.1.2 Polyamide (PA)
    • 5.1.3 Polyvinylidene Fluoride (PVDF)
    • 5.1.4 Others Material Type
  • 5.2 By Pipe Structure Type
    • 5.2.1 Unbonded Flexible Pipe
    • 5.2.2 Bonded Flexible Pipe
    • 5.2.3 Reinforced Thermoplastic Pipe (RTP)
  • 5.3 By Functional Application
    • 5.3.1 Flowlines
    • 5.3.2 Risers
    • 5.3.3 Jumpers and Tie-ins
    • 5.3.4 Export / Loading Hoses
  • 5.4 By Installation Environment
    • 5.4.1 Offshore
      • 5.4.1.1 Shallow Water (Less than 500 m)
      • 5.4.1.2 Deepwater (500-1500 m)
      • 5.4.1.3 Ultra-deepwater (More than 1500 m)
    • 5.4.2 Onshore
  • 5.5 By Geography
    • 5.5.1 North America
      • 5.5.1.1 United States
      • 5.5.1.2 Canada
      • 5.5.1.3 Mexico
    • 5.5.2 Europe
      • 5.5.2.1 Germany
      • 5.5.2.2 United Kingdom
      • 5.5.2.3 France
      • 5.5.2.4 Italy
      • 5.5.2.5 Spain
      • 5.5.2.6 Russia
      • 5.5.2.7 Rest of Europe
    • 5.5.3 Asia-Pacific
      • 5.5.3.1 China
      • 5.5.3.2 India
      • 5.5.3.3 Japan
      • 5.5.3.4 South Korea
      • 5.5.3.5 Australia and New Zealand
      • 5.5.3.6 Rest of Asia-Pacific
    • 5.5.4 Middle East and Africa
      • 5.5.4.1 Middle East
      • 5.5.4.1.1 United Arab Emirates
      • 5.5.4.1.2 Saudi Arabia
      • 5.5.4.1.3 Turkey
      • 5.5.4.1.4 Rest of Middle East
      • 5.5.4.2 Africa
      • 5.5.4.2.1 South Africa
      • 5.5.4.2.2 Nigeria
      • 5.5.4.2.3 Egypt
      • 5.5.4.2.4 Rest of Africa
    • 5.5.5 South America
      • 5.5.5.1 Brazil
      • 5.5.5.2 Argentina
      • 5.5.5.3 Rest of South America

6 COMPETITIVE LANDSCAPE

  • 6.1 Market Concentration
  • 6.2 Strategic Moves
  • 6.3 Market Share Analysis
  • 6.4 Company Profiles (Includes Global level Overview, Market level overview, Core Segments, Financials as available, Strategic Information, Market Rank/Share, Products and Services, Recent Developments)
    • 6.4.1 TechnipFMC plc
    • 6.4.2 National Oilwell Varco (NOV)
    • 6.4.3 Saipem S.p.A.
    • 6.4.4 Prysmian Group
    • 6.4.5 Shawcor Ltd
    • 6.4.6 Strohm (formerly Airborne Oil & Gas)
    • 6.4.7 Magma Global Ltd
    • 6.4.8 SoluForce BV
    • 6.4.9 ContiTech AG
    • 6.4.10 Chevron Phillips Chemical Co.
    • 6.4.11 FlexSteel Pipeline Technologies Inc.
    • 6.4.12 GE Oil & Gas (Baker Hughes)
    • 6.4.13 Aker Solutions ASA
    • 6.4.14 Wellstream Processing (NOV)
    • 6.4.15 Subsea 7 S.A.
    • 6.4.16 Oceaneering International
    • 6.4.17 Hunan Great Steel Pipe Co.
    • 6.4.18 JDR Cable Systems Ltd
    • 6.4.19 Polyflow LLC
    • 6.4.20 Cosmoplast Industrial Co.

7 MARKET OPPORTUNITIES AND FUTURE OUTLOOK

  • 7.1 White-space and Unmet-need Assessment