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商品編碼

1917969

壓鑄市場－2026-2031年預測

Die Casting Market - Forecast from 2026 to 2031

出版日期: 2026年01月09日 | 出版商:

Knowledge Sourcing Intelligence | 英文 143 Pages | 商品交期: 最快1-2個工作天內

價格

簡介目錄

預計壓鑄市場將從 2025 年的 912 億美元成長到 2031 年的 1,268.64 億美元，複合年成長率為 5.66%。

壓鑄是一種高壓金屬成形工藝，將主要由鋁、鋅、鎂和少量銅組成的熔融合金在600至1200巴的壓力下注入精密鋼模中。此製程可生產近淨成形零件，具有優異的尺寸重複性（±0.02毫米）、薄壁能力（低至0.8毫米）以及無需二次加工的表面光潔度。鋁高壓鑄的循環時間可達15至90秒，模具壽命超過10萬次，因此是高產量、複雜形狀零件的理想選擇，特別適用於對結構性能和輕量化要求極高的應用。

鋁是高壓鑄 (HPDC) 的主要材料，約佔全球市場佔有率的 80%。其優異的強度重量比、導熱性、耐腐蝕性和可回收性完美契合輕量化車輛的需求以及電動動力傳動系統總成日益普及的趨勢。結構件（例如電池外殼、減震塔、前軸支架和後副車架）通常採用超大型鑄造製程生產，面積超過一平方公尺，重量超過 80 公斤，使用夾緊力達 6,000 至 12,000 噸的機器。一個超大型鑄造件可取代 70 至 100 個沖壓或焊接件，與鋼結構相比，可組裝複雜性降低 30% 至 40%，並將車輛重量減輕 10% 至 15%。

汽車產業仍是壓鑄件的主要終端市場，佔全球壓鑄件產量的55-60%。電氣化正在加速鋁材使用量的成長。一輛典型的純電動車（BEV）由於其溫度控管組件（逆變器外殼、冷卻板）和大型結構節點，需要使用150-250公斤的高壓鑄鋁，而同等配置的內燃機汽車（ICE）僅需80-120公斤。鎂合金雖然仍處於小眾市場，但在需要進一步減輕重量的領域，例如儀表板、座椅框架和電池托盤蓋，其應用正在增加。

消費性電子產品和5G基礎設施是第二大成長領域。智慧型手機、筆記型電腦和通訊設備所需的小型薄壁鋅鋁合金機殼，壁厚需小於1毫米，並整合電磁屏蔽和散熱鰭片－這些結構特別適合壓鑄製程。更快的製造週期和新開發的低鐵鋁合金降低了外觀零件的廢品率，使得以前需要從坯料加工的結構件和溫度控管件能夠透過壓鑄製程製造。

技術進步主要集中在四個關鍵領域：

1. 模具潤滑和溫度控管– 使用無水脫模劑和帶有積層製造鋼嵌件的隨形冷卻通道，模具壽命提高了 50-100%，並降低了厚截面的孔隙率。

2. 真空鑄造和擠壓鑄造應用 - 透過高真空系統（<50 mbar）和局部擠壓銷的結合，在結構件中實現航太級機械性能（>10% 延伸率），從而使零件能夠獲得安全關鍵應用的認證。

3. 合金開發－新型高導熱鋁合金（導熱係數 k > 180 W/m K）和鐵含量低於 0.3% 的再生二次合金滿足電動車溫度控管和循環經濟的要求。

4. 製程數位化－即時注射監控、人工智慧驅動的參數最佳化和預測模具磨損分析，將廢品率降低到 2% 以下，並實現無人操作。

亞太地區在消費和機械設備生產方面持續保持主導，光是中國就佔全球高壓壓鑄產能的55%以上。在汽車和電子原始設備製造商（OEM）在地化策略的推動下，印度和越南已成為新的生產中心。

永續性正迅速從邊緣問題轉變為核心問題：流道系統和消費後廢料的閉合迴路回收利用現在已成為常態，材料回收率超過 95%，而低碳原生鋁和可再生能源鑄造廠正成為歐洲和北美 OEM 供應鏈的一項要求。

總之，壓鑄產業正處於一個轉折點，電氣化、巨型鑄造規模化以及熱整合和結構整合正在推動近20年來最大的資本支出週期。在零件集中度和車輛重量直接影響續航里程、性能和法規遵循的環境下，能夠提供具有真空輔助、無氣孔微觀結構和全程可追溯性的大型可靠結構鑄件的鑄造廠將獲得顯著的市場佔有率。

本報告的主要優勢：

深入分析：取得以客戶群、政府政策和社會經濟因素、消費者偏好、垂直產業和其他細分市場為重點的深入市場洞察，涵蓋主要地區和新興地區。
競爭格局：了解主要企業採取的策略舉措，並了解透過正確的策略打入市場的潛力。
市場促進因素與未來趨勢：探索動態因素和關鍵市場趨勢，以及它們將如何塑造未來的市場發展。
可執行的建議：利用洞察力為策略決策提供訊息，從而在動態環境中開拓新的業務管道和收入來源。
受眾範圍廣：對新興企業、研究機構、顧問公司、中小企業和大型企業都有益處且經濟高效。

它是用來做什麼的？

產業與市場洞察、商業機會評估、產品需求預測、打入市場策略、地理擴張、資本投資決策、法律規範及其影響、新產品開發、競爭影響

分析範圍

歷史資料（2021-2025 年）和預測資料（2026-2031 年）
成長機會、挑戰、供應鏈前景、法規結構、客戶行為和趨勢分析
競爭對手定位、策略和市場佔有率分析
按業務板塊和地區（國家）分類的收入成長和預測分析
公司概況（策略、產品、財務資訊、關鍵趨勢等）

Die casting is a high-pressure metal forming process that injects molten alloy-predominantly aluminum, zinc, magnesium, and to a lesser extent copper-into precision steel dies at 600-1,200 bar, achieving near-net-shape components with exceptional dimensional repeatability (+-0.02 mm), thin-wall capability (down to 0.8 mm), and surface finishes often eliminating secondary machining. Cycle times of 15-90 seconds and die life exceeding 100,000 shots in aluminum HPDC make the process the preferred route for high-volume, complex geometry parts where structural performance and weight reduction are paramount.

Aluminum dominates with approximately 80 % global volume share in high-pressure die casting (HPDC). Its specific strength, thermal conductivity, corrosion resistance, and recyclability align perfectly with automotive lightweighting mandates and the parallel surge in electrified powertrains. Structural castings-battery housings, shock towers, front-end carriers, and rear subframes-are now routinely specified in gigacasting configurations exceeding 1 m2 and 80 kg single-piece weight, enabled by 6,000-12,000 tonne clamp-force machines. A single gigacasting can replace 70-100 stamped/welded parts, reducing assembly complexity by 30-40 % and vehicle mass by 10-15 % versus steel architectures.

Automotive remains the anchor end-market, accounting for 55-60 % of global die-cast tonnage. Electrification is accelerating aluminum intensity: a typical BEV contains 150-250 kg of aluminum HPDC versus 80-120 kg in comparable ICE vehicles, driven by thermal management components (inverter housings, cooling plates) and large structural nodes. Magnesium, while still niche, is gaining in instrument panels, seat frames, and battery tray covers where further mass reduction is required.

Consumer electronics and 5G infrastructure represent the second-fastest growth vector. Miniaturized, thin-wall zinc and aluminum housings for smartphones, laptops, and telecom equipment demand sub-1 mm walls with integrated EMI shielding and heat-dissipation fins-geometries uniquely suited to die casting. Falling cycle times and new low-iron aluminum alloys have lowered defect rates in cosmetic applications, enabling structural/thermal parts previously machined from billet.

Technological advancement is focused on four key areas:

1. Die lubrication and thermal management-water-free release agents and conformal cooling channels produced via additive-manufactured steel inserts are extending die life 50-100 % and reducing porosity in thick sections.

2. Vacuum and squeeze-casting variants-high-vacuum systems (<50 mbar) combined with local squeeze pins are achieving aerospace-grade mechanical properties (elongation >10 %) in structural components, qualifying parts for safety-critical applications.

3. Alloy development-new high-thermal-conductivity aluminum alloys (k > 180 W/m*K) and recycled secondary alloys with <0.3 % iron are addressing EV thermal management and circular-economy requirements.

4. Process digitalization-real-time shot monitoring, AI-driven parameter optimization, and predictive die-wear analytics are reducing scrap rates below 2 % and enabling lights-out operation.

Asia-Pacific continues to dominate both consumption and machine/equipment production, with China alone accounting for >55 % of global HPDC capacity. India and Vietnam are emerging as secondary hubs driven by automotive and electronics OEM localization strategies.

Sustainability is rapidly moving from peripheral to core consideration. Closed-loop recycling of runner systems and post-consumer scrap now routinely exceeds 95 % material yield, while low-carbon primary aluminum and renewable-powered foundries are becoming table-stakes for European and North American OEM supply chains.

In conclusion, the die-casting industry sits at an inflection point where electrification, gigacasting scale-up, and thermal/structural integration are driving the highest capital investment cycle in two decades. Foundries capable of delivering large-format, high-integrity structural castings with vacuum-assisted pore-free microstructures and full traceability will capture disproportionate share in an environment where part consolidation and vehicle weight directly impact range, performance, and regulatory compliance.

Key Benefits of this Report:

Insightful Analysis: Gain detailed market insights covering major as well as emerging geographical regions, focusing on customer segments, government policies and socio-economic factors, consumer preferences, industry verticals, and other sub-segments.
Competitive Landscape: Understand the strategic maneuvers employed by key players globally to understand possible market penetration with the correct strategy.
Market Drivers & Future Trends: Explore the dynamic factors and pivotal market trends and how they will shape future market developments.
Actionable Recommendations: Utilize the insights to exercise strategic decisions to uncover new business streams and revenues in a dynamic environment.
Caters to a Wide Audience: Beneficial and cost-effective for startups, research institutions, consultants, SMEs, and large enterprises.

What do businesses use our reports for?

Industry and Market Insights, Opportunity Assessment, Product Demand Forecasting, Market Entry Strategy, Geographical Expansion, Capital Investment Decisions, Regulatory Framework & Implications, New Product Development, Competitive Intelligence

Report Coverage:

Historical data from 2021 to 2025 & forecast data from 2026 to 2031
Growth Opportunities, Challenges, Supply Chain Outlook, Regulatory Framework, and Trend Analysis
Competitive Positioning, Strategies, and Market Share Analysis
Revenue Growth and Forecast Assessment of segments and regions including countries
Company Profiling (Strategies, Products, Financial Information), and Key Developments among others.

Die Casting Market Segmentation:

By Material
Aluminum
Magnesium
Zink
Others
By Application
Automotive
Electronics and Electric
Aerospace and Defense
Medical
Others
By Geography
North America
USA
Canada
Mexico
South America
Brazil
Argentina
Others
Europe
Germany
France
United Kingdom
Spain
Others
Middle East and Africa
Saudi Arabia
UAE
Others
Asia Pacific
China
India
Japan
South Korea
Indonesia
Thailand
Others

1. EXECUTIVE SUMMARY

2. MARKET SNAPSHOT

2.1. Market Overview
2.2. Market Definition
2.3. Scope of the Study
2.4. Market Segmentation

3. BUSINESS LANDSCAPE

3.1. Market Drivers
3.2. Market Restraints
3.3. Market Opportunities
3.4. Porter's Five Forces Analysis
3.5. Industry Value Chain Analysis
3.6. Policies and Regulations
3.7. Strategic Recommendations

4. TECHNOLOGICAL OUTLOOK

5. DIE CASTING MARKET BY MATERIAL

5.1. Introduction
5.2. Aluminum
5.3. Magnesium
5.4. Zink
5.5. Others

6. DIE CASTING MARKET BY APPLICATION

6.1. Introduction
6.2. Automotive
6.3. Electronics and Electric
6.4. Aerospace and Defense
6.5. Medical
6.6. Others

7. DIE CASTING MARKET BY GEOGRAPHY

7.1. Introduction
7.2. North America
- 7.2.1. USA
- 7.2.2. Canada
- 7.2.3. Mexico
7.3. South America
- 7.3.1. Brazil
- 7.3.2. Argentina
- 7.3.3. Others
7.4. Europe
- 7.4.1. Germany
- 7.4.2. France
- 7.4.3. United Kingdom
- 7.4.4. Spain
- 7.4.5. Others
7.5. Middle East and Africa
- 7.5.1. Saudi Arabia
- 7.5.2. UAE
- 7.5.3. Others
7.6. Asia Pacific
- 7.6.1. China
- 7.6.2. India
- 7.6.3. Japan
- 7.6.4. South Korea
- 7.6.5. Indonesia
- 7.6.6. Thailand
- 7.6.7. Others