市場調查報告書
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1467956
碳化矽纖維市場:按類型、相、形狀、應用、最終用途產業分類 - 2024-2030 年全球預測SiC Fibers Market by Type (First Generation, Second Generation, Third Generation), Phase (Amorphous, Crystalline), Form, Usage, End-Use Industry - Global Forecast 2024-2030 |
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預計2023年SiC光纖市場規模為12.8億美元,2024年達15.3億美元,2030年預計將達到46億美元,複合年成長率為19.95%。
碳化矽(SiC)纖維是指以碳化矽為原料生產的高性能輕質陶瓷材料,具有耐超高溫、化學穩定性高、機械強度強、傳熱性能優異等特性。 SiC 纖維主要用於各種最終用途行業的高性能應用,例如航太和國防、核能、汽車和發電。對節能飛機日益成長的需求正在推動主要航太公司大力投資採用輕量材料,包括碳化矽纖維增強的 CMC。此外,核子反應爐技術的進步凸顯了碳化矽纖維增強複合材料在惡劣條件下保持結構完整性的潛力。此外,電動車 (EV) 的普及為許多汽車應用(例如電池冷卻系統和電力電子設備)中使用碳化矽纖維材料創造了新的機會。然而,碳化矽纖維的高製造成本使得製造商很難在某些市場上與其他低成本增強材料替代品競爭。此外,複雜的製造流程對滿足各種最終用途產業不斷成長的需求構成了重大挑戰。然而,隨著新製造方法(包括積層製造)的出現,碳化矽纖維的生產正在改善。與航太和汽車等關鍵最終用途產業合作開發客製化解決方案預計將在未來幾年推動碳化矽纖維市場的發展。
主要市場統計 | |
---|---|
基準年[2023] | 12.8億美元 |
預測年份 [2024] | 15.3億美元 |
預測年份 [2030] | 46億美元 |
複合年成長率(%) | 19.95% |
類型 由於優異的拉伸強度和良好的化學穩定性,第三代 SiC 纖維具有高偏好
第一代碳化矽纖維是透過聚合物衍生陶瓷(PDC)生產的,它是陶瓷前驅聚合物的高溫熱解。與其他世代相比,第一代碳化矽纖維表現出合理的強度和耐用性,具有成本效益且易於製造。第一代碳化矽纖維的主要應用領域包括渦輪引擎和推進系統等航太零件,以及開發陶瓷基質複合材料(CMC)以減輕重量並提高耐高溫性。第二代SiC纖維同樣採用PDC製程製造,與第一代相比,機械性質有所提升。第二代碳化矽纖維非常適合需要耐應力的應用。第二代碳化矽纖維的其他潛在應用包括核子反應爐和高溫操作的工業爐。第三代碳化矽纖維採用改良的PDC工藝,具有更高的結晶結構、更好的拉伸強度和更好的化學穩定性。第三代碳化矽纖維即使在高溫、氧化環境和機械應力等惡劣條件下也表現出優異的性能。此外,第三代碳化矽纖維的優異性能使其適合能源領域的高要求應用,包括核融合反應器。
結晶質碳化矽纖維由於其優異的機械性質而被廣泛應用。
非晶質碳化矽纖維具有結晶結構,具有高熱穩定性、抗氧化性和優異的機械強度等獨特性能。非晶質碳化矽纖維在需要耐高溫且不顯著降低機械性能的應用中是首選。非晶質相即使在高溫下也能保持其結構完整性,使其成為燃氣渦輪機引擎和核子反應爐部件等應用的理想選擇。另一方面,結晶質碳化矽纖維具有有序的原子結構,與非晶質相相比,具有優異的機械性質。結晶質碳化矽纖維由於其結晶質而具有高拉伸強度和彈性模量。這些纖維非常適合需要提高材料剛度和承載能力的應用。
對於幾何結構應用,連續 SiC 纖維的滲透是首選。
短切SiC纖維是用於增強複合材料的短纖維。短切碳化矽纖維具有優異的熱穩定性與抗氧化性,適合航太、汽車工業等高溫環境下的應用。連續 SiC 纖維是長碳化矽纖維,與短切纖維相比,具有卓越的機械強度和耐用性。連續碳化矽纖維因其高拉伸強度而成為航太和核能發電工業等要求嚴苛的結構應用的首選。毛氈或無光碳化矽纖維由隨機取向的碳化矽原絲粘合在一起製成,是軟性不織布片材。這些板材的低密度提供了出色的絕緣性,使其成為電子冷卻系統和電動車 (EV) 電池組等溫度控管應用的理想選擇。由碳化矽纖維製成的繩索和皮帶具有高強度和彈性,使其適用於需要耐磨損和極端溫度的承載應用。其中包括玻璃製造和冶金行業的熔爐部件、密封件、墊圈和輸送機。斜紋碳化矽纖維是由碳化矽原絲斜交錯而成的織物。這種佈置對複雜的幾何形狀具有出色的適應性,使其成為防護衣和具有複雜幾何形狀的增強複合材料等應用的理想選擇。機織碳化矽纖維是透過將連續股線編織成不同的紡織圖案而生產的,以滿足從航太零件到汽車煞車皮等各種應用的要求。由此產生的物料輸送在多個方向上表現出平衡的機械性能,同時保持彈性,使其在製作流程中易於操作。
應用擴大使用碳化矽纖維來生產複合材料,機械性能得到改善
SiC纖維增強的陶瓷基質複合材料(CMC)表現出優異的熱機械性能和良好的耐磨性。 SiC 纖維的加入可以橋接可能在基體內擴展的裂紋,並提高 CMC 的斷裂韌性。與 SiC 纖維混合的金屬基複合材料 (MMC) 提供了高強度和剛度的獨特組合,同時重量輕。由鋁滲入 SiC 纖維製成的金屬基複合材料具有強度、延展性、導熱性和耐腐蝕等機械性能的優異平衡,可用於先進煞車系統和輕量化汽車零件等應用。嵌入鈦基體中的碳化矽纖維表現出改進的機械性能和優異的熱穩定性。這些複合材料因其高強度重量比、抗疲勞性和低熱膨脹係數而被廣泛應用於航太領域。鋯基碳化矽纖維複合材料因其改進的耐輻射性、降低的活化水平以及即使在惡劣條件下也具有優異的機械性能而在核子反應爐中使用引起了人們的興趣。將 SiC 纖維摻入聚合物基體中可得到具有更高拉伸強度、剛度和耐磨性的聚合物基複合材料 (PMC)。 PMC 的輕量化特性使其適合運輸行業的應用,例如汽車車身面板和飛機內飾,在這些行業中,在不犧牲性能的情況下減輕重量非常重要。碳化矽纖維的非複合材料應用主要包括耐熱纖維、過濾系統、密封劑/黏劑和電子產品,這些應用需要具有優異導熱性和耐磨性的材料。
最終用途產業:碳化矽纖維航太和國防工業對製造輕質零件的需求不斷增加
碳化矽纖維因其重量輕、強度重量比高、耐極端溫度等優異性能而廣泛應用於航太和國防工業。主要生產需要高溫穩定性的飛機零件,如引擎零件、隔熱和隔熱系統。 SiC 纖維用於電動車 (EV) 和混合電動車 (HEV)動力傳動系統系統的增強材料以及汽車和運輸行業的電子元件。 SiC纖維由於在高溫下具有優異的耐惡劣化學品和腐蝕性環境的性能,也被用於化學工業。化學工業的應用包括高腐蝕性化學物質的過濾設備、核子反應爐容器的保護膜以及化學加工操作期間在極端溫度條件下使用的熱交換器。在能源和電力行業,碳化矽纖維被用作高溫部件的增強材料,例如核子反應爐和燃氣渦輪機中的加熱元件。使用 SiC 纖維可實現更好的溫度控管和減輕重量,有助於提高性能、效率和安全性。
區域洞察
由於航太業的強勁發展和發電行業的強勁需求,美洲地區代表了碳化矽纖維市場的成長前景。美國正在對研究舉措進行大量投資,包括 NASA 努力開發用於航太應用的包含 SiC 纖維的先進陶瓷基質複合材料 (CMC)。歐盟 (EU) 以及中東和非洲為全球對碳化矽纖維的需求做出了重大貢獻,製造商和學術機構建立了研究合作夥伴關係,以改善碳化矽纖維製造技術。 Horizon 2020 計畫支持創新計劃,生產具有更高性能的經濟高效、商業規模的碳化矽連續纖維。包括沙烏地阿拉伯和阿拉伯聯合大公國在內的中東國家正在大力投資使用碳化矽纖維等先進材料的面向未來的國防技術。亞太地區擴大採用先進技術來滿足風電和航太的需求。新興經濟體正積極投資SiC纖維基複合材料的研發,政府的支持措施旨在透過鼓勵國內製造來促進國內生產並減少進口依賴。
FPNV定位矩陣
FPNV定位矩陣對於評估SiC光纖市場至關重要。我們檢視與業務策略和產品滿意度相關的關鍵指標,以對供應商進行全面評估。這種深入的分析使用戶能夠根據自己的要求做出明智的決策。根據評估,供應商被分為四個成功程度不同的像限:前沿(F)、探路者(P)、利基(N)和重要(V)。
市場佔有率分析
市場佔有率分析是一種綜合工具,可以對碳化矽纖維市場供應商的現狀進行深入而深入的研究。全面比較和分析供應商在整體收益、基本客群和其他關鍵指標方面的貢獻,以便更好地了解公司的績效及其在爭奪市場佔有率時面臨的挑戰。此外,該分析還提供了對該行業競爭特徵的寶貴見解,包括在研究基準年觀察到的累積、分散主導地位和合併特徵等因素。詳細程度的提高使供應商能夠做出更明智的決策並制定有效的策略,從而在市場上獲得競爭優勢。
1. 市場滲透率:提供有關主要企業所服務的市場的全面資訊。
2. 市場開拓:我們深入研究利潤豐厚的新興市場,並分析其在成熟細分市場的滲透率。
3. 市場多元化:提供有關新產品發布、開拓地區、最新發展和投資的詳細資訊。
4. 競爭評估和情報:對主要企業的市場佔有率、策略、產品、認證、監管狀況、專利狀況和製造能力進行全面評估。
5. 產品開發與創新:提供對未來技術、研發活動和突破性產品開發的見解。
1.SiC光纖市場規模及預測如何?
2.碳化矽纖維市場預測期間需要考慮投資的產品、細分市場、應用和領域有哪些?
3.SiC纖維市場的技術趨勢和法規結構是什麼?
4.SiC光纖市場主要廠商的市場佔有率如何?
5.進入SiC纖維市場的合適型態和策略手段是什麼?
[180 Pages Report] The SiC Fibers Market size was estimated at USD 1.28 billion in 2023 and expected to reach USD 1.53 billion in 2024, at a CAGR 19.95% to reach USD 4.60 billion by 2030.
The silicon carbide (SiC) fibers refer to high-performance, lightweight ceramic materials manufactured from silicon carbide characterized by their ultra-high-temperature resistance, high chemical stability, robust mechanical strength, and superior thermal conductivity properties. SiC fibers are primarily utilized in high-performance applications across various end-use industries such as aerospace & defense, nuclear energy, automotive, and power generation. The increasing demand for fuel-efficient aircraft has propelled major aerospace companies to invest heavily in adopting lightweight materials, including CMCs reinforced with SiC fibers. Moreover, advancements in nuclear reactor technology have highlighted the potential of SiC fiber-reinforced composites for maintaining structural integrity under extreme conditions. The growing adoption of electric vehicles (EVs) also creates new opportunities for using SiC fiber-based materials in numerous automotive applications, including battery cooling systems and power electronics. However, the high production cost of SiC fibers makes it difficult for manufacturers to compete with other low-cost reinforcement alternatives in certain markets. Moreover, the complex manufacturing processes pose considerable challenges in meeting the ever-growing demand from various end-use industries. Nevertheless, the emergence of novel production methods, including additive manufacturing, is improving the production of SiC fibers. Collaborating with key end-use industries, including aerospace and automotive, to develop customized solutions is expected to drive the SiC fibers market in the coming years.
KEY MARKET STATISTICS | |
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Base Year [2023] | USD 1.28 billion |
Estimated Year [2024] | USD 1.53 billion |
Forecast Year [2030] | USD 4.60 billion |
CAGR (%) | 19.95% |
Type: High preference for third-generation SiC fibers owing to superior tensile strength and excellent chemical stability
The first-generation SiC fibers are manufactured through polymer-derived ceramics (PDC), which involves the pyrolysis of a preceramic polymer at high temperatures. First-generation SiC fibers exhibit moderate strength and durability compared to other generations and offer cost-effectiveness and ease of production. The main application areas for first-generation SiC fibers include aerospace components such as turbine engines and propulsion systems for the development of ceramic matrix composites (CMCs) for weight reduction and improved high-temperature resistance. The second generation of SiC fibers is also produced through the PDC process and offers improved mechanical performance compared to the first generation. Second-generation SiC fibers are ideal for applications requiring increased stress tolerance. Other potential applications of second-generation SiC fibers include nuclear reactors and industrial furnaces that involve high-temperature operations. The third generation of SiC fibers employs an improved PDC process, which results in a higher crystalline structure, superior tensile strength, and excellent chemical stability. Third-generation SiC fibers perform exceptionally well in extreme conditions such as high temperatures, oxidative environments, and mechanical stress. Additionally, the outstanding properties of the third generation of SiC fibers make them suitable for demanding applications in the energy sector, including nuclear fusion reactors.
Phase: Extensive use of crystalline SiC fibers due to its superior mechanical properties
Amorphous SiC fibers are characterized by their non-crystalline structure with unique properties such as high thermal stability, resistance to oxidation, and excellent mechanical strength. Amorphous SiC fibers are preferred when the application requires high-temperature resistance without significantly decreasing mechanical properties. Maintaining structural integrity at high temperatures makes amorphous phases ideal for applications, including gas turbine engines and nuclear reactor components. On the other hand, crystalline SiC fibers have an ordered atomic structure that results in superior mechanical properties compared to their amorphous counterparts. Crystalline SiC fibers possess higher tensile strength and modulus of elasticity due to their crystalline nature. These fibers are ideal for applications requiring increased material stiffness and load-bearing capabilities.
Form: Penetration of continuous SiC fibers preferred for structural application
Chopped SiC fibers are short fiber strands used for reinforcement in composite materials. Chopped SiC fibers offer excellent thermal stability and resistance to oxidative damage, making them suitable for applications in high-temperature environments, including aerospace and automotive industries. Continuous SiC fibers are long strands of silicon carbide fibers that exhibit superior mechanical strength and durability compared to their chopped counterparts. Continuous SiC fibers are preferred for demanding structural applications in industries including aerospace and nuclear power generation due to their high tensile strength. Felt or mat SiC fibers consist of randomly oriented silicon carbide strands bonded to form a flexible, non-woven sheet material. These sheets provide good insulation properties due to their low-density structure, making them ideal candidates for thermal management applications in sectors such as electronics cooling systems or battery packs for electric vehicles (EVs). Ropes and belts made of SiC fibers provide high strength and flexibility, suitable for load-bearing applications that require resistance to abrasion and extreme temperatures. This includes furnace components, seals, gaskets, and conveyor belts in glass manufacturing and metallurgy industries. Twill SiC fibers are a specific type of woven textile structure created by interlacing silicon carbide strands in a diagonal pattern. This arrangement offers excellent conformability to complex shapes, making it ideal for applications, including protective clothing or reinforcement in composite materials with intricate geometries. Woven silicon carbide fibers are produced by weaving continuous strands into various textile patterns to suit different application requirements, ranging from aerospace components to automotive brake pads. The resulting material exhibits balanced mechanical properties in multiple directions while maintaining flexibility for easy handling during fabrication processes.
Usage: Increasing use of SiC fibers in manufacturing composites to exhibit improved mechanical performance
Ceramic matrix composites (CMCs) reinforced with SiC fibers exhibit superior thermo-mechanical properties and excellent wear resistance. Incorporating SiC fibers improves the fracture toughness of CMCs by bridging cracks that may propagate within the matrix. Metal matrix composites (MMCs) containing SiC fibers provide a unique combination of lightweight characteristics with high strength and stiffness. Aluminum infiltrated with SiC fibers results in a metal matrix composite possessing an exceptional balance of mechanical properties, including strength, ductility, thermal conductivity, and corrosion resistance utilized for applications including advanced brake systems and lightweight automotive components. SiC fibers embedded in titanium matrices exhibit improved mechanical performance and excellent thermal stability. These composites are widely employed in aerospace applications due to the high strength-to-weight ratio, resistance to fatigue, and low thermal expansion coefficient. Zirconium-based SiC fiber composites have gained interest for use in nuclear reactors due to their enhanced radiation tolerance, reduced activation levels, and impressive mechanical properties under extreme conditions. Integrating SiC fibers into polymer matrices results in polymer matrix composites (PMCs) with improved tensile strength, stiffness, and wear resistance. The lightweight nature of PMCs makes them suitable for applications in the transportation industry, such as automotive body panels or aircraft interiors, where weight savings are critical without sacrificing performance. Non-composite applications of silicon carbide fibers primarily encompass heat-resistant fabrics, filtration systems, sealants/adhesives, and electronic devices that require materials with excellent thermal conductivity and resistance to wear and tear.
End-Use Industry: Proliferating demand for SiC fibers aerospace and defense industry to manufacture lightweight components
SiC fibers are extensively used in the aerospace and defense industry due to their superior properties, such as their lightweight nature, high strength-to-weight ratio and resistance to extreme temperatures. They primarily manufacture aircraft components, including engine parts, heat shields, and thermal insulation systems that require high-temperature stability. SiC fibers are used in electric vehicles (EVs) and hybrid electric vehicles (HEVs) for reinforcement materials used in powertrain systems and electronic components in the automotive and transportation industry. The chemical industry benefits from using SiC fibers due to their excellent resistance against harsh chemicals and corrosive environments at elevated temperatures. Applications in the chemical industry include filtration devices for aggressive chemicals, protective coatings on reactor vessels, or heat exchangers used under extreme temperature conditions during chemical processing operations. In the energy and power industry, SiC fibers are employed as reinforcement materials for high-temperature components, including heating elements in nuclear reactors and gas turbines. The use of SiC fibers helps improve performance, efficiency, and safety by enabling better thermal management and reducing weight.
Regional Insights
The Americas region represents a growing landscape for the SiC fibers market due to a robust aerospace industry and strong demand from power generation sectors. The United States has observed major investments in research initiatives, such as NASA's efforts to develop advanced ceramic matrix composites (CMCs) incorporating SiC fibers for aerospace applications. The European Union (EU), the Middle East, and Africa contribute significantly to the global demand for SiC fibers owing to the fostering of research partnerships involving manufacturers and academic institutions to enhance SiC fiber production techniques. The Horizon 2020 program supports innovative projects that produce cost-effective commercial-scale SiC continuous fibers with improved performance characteristics. The Middle East nations, including Saudi Arabia and UAE, are investing heavily in futuristic defense technologies that use advanced materials, including SiC fibers. In the Asia-Pacific region, the economies are adopting advanced technologies to fulfill the demand for wind energy generation and the aerospace sector. The emerging economies are actively investing in research and development of SiC fiber-based composites with supportive government initiative that promotes domestic production and aims to reduce import dependency by encouraging indigenous manufacturing industries.
FPNV Positioning Matrix
The FPNV Positioning Matrix is pivotal in evaluating the SiC Fibers Market. It offers a comprehensive assessment of vendors, examining key metrics related to Business Strategy and Product Satisfaction. This in-depth analysis empowers users to make well-informed decisions aligned with their requirements. Based on the evaluation, the vendors are then categorized into four distinct quadrants representing varying levels of success: Forefront (F), Pathfinder (P), Niche (N), or Vital (V).
Market Share Analysis
The Market Share Analysis is a comprehensive tool that provides an insightful and in-depth examination of the current state of vendors in the SiC Fibers Market. By meticulously comparing and analyzing vendor contributions in terms of overall revenue, customer base, and other key metrics, we can offer companies a greater understanding of their performance and the challenges they face when competing for market share. Additionally, this analysis provides valuable insights into the competitive nature of the sector, including factors such as accumulation, fragmentation dominance, and amalgamation traits observed over the base year period studied. With this expanded level of detail, vendors can make more informed decisions and devise effective strategies to gain a competitive edge in the market.
Key Company Profiles
The report delves into recent significant developments in the SiC Fibers Market, highlighting leading vendors and their innovative profiles. These include American Elements Corporation, Aremco Products Inc., BJS Ceramics GmbH, Calix Ceramic Solutions, LLC, COI Ceramics, Inc., Compagnie de Saint-Gobain S.A., Free Form Fibers LLC, General Electric Company, Haydale Graphene Industries plc, Infineon Technologies AG, MATECH, Microchip Technology Inc., Mitsubishi Chemical Group Corporation, National Aeronautics and Space Administration, National University of Defense Technology, Nippon Carbon Co., Ltd., Oceania Inc., Safran S.A., SGL Carbon SE, SICC Co., Ltd., SkySpring Nanomaterials, Inc., Specialty Materials, Inc., Suzhou Saifei Group Ltd., TISICS Ltd., Toshiba Corporation, UBE Corporation, Ultramet, Inc., and Wolfspeed, Inc..
Market Segmentation & Coverage
1. Market Penetration: It presents comprehensive information on the market provided by key players.
2. Market Development: It delves deep into lucrative emerging markets and analyzes the penetration across mature market segments.
3. Market Diversification: It provides detailed information on new product launches, untapped geographic regions, recent developments, and investments.
4. Competitive Assessment & Intelligence: It conducts an exhaustive assessment of market shares, strategies, products, certifications, regulatory approvals, patent landscape, and manufacturing capabilities of the leading players.
5. Product Development & Innovation: It offers intelligent insights on future technologies, R&D activities, and breakthrough product developments.
1. What is the market size and forecast of the SiC Fibers Market?
2. Which products, segments, applications, and areas should one consider investing in over the forecast period in the SiC Fibers Market?
3. What are the technology trends and regulatory frameworks in the SiC Fibers Market?
4. What is the market share of the leading vendors in the SiC Fibers Market?
5. Which modes and strategic moves are suitable for entering the SiC Fibers Market?