市場調查報告書
商品編碼
1466022
馬達監控市場:按技術、監控流程、產品、部署、最終應用分類 - 2024-2030 年全球預測Motor Monitoring Market by Technology, Monitoring Process, Offering, Deployment, End-Use - Global Forecast 2024-2030 |
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預計2023年馬達監控市場規模為28.7億美元,預計2024年將達31億美元,2030年將達50.6億美元,複合年成長率為8.43%。
馬達監控是指持續分析工業環境中馬達的性能和狀況的過程。它使用各種感測器和設備來收集振動、溫度、電流、電壓和電能品質等參數的資料。分析這些資料以評估馬達健康狀況並主動預測潛在故障。將物聯網 (IoT) 整合到工業設備中可以實現更複雜的即時監控功能。隨著各行業努力降低維護成本並防止意外停機,對先進監控的需求不斷增加。嚴格的能耗和可靠性標準正在推動對高效監控系統的投資。然而,建立先進監控系統的成本可能成為中小型企業 (SME) 的障礙,而將新系統整合到現有設備和流程中可能對公司來說是一個挑戰,需要專業技能,並且是必要的。市場開拓公司正在致力於開發用於監控的無線感測器網路,以降低安裝成本並增加連接性。我們也致力於開發耗電量較少的永續監測系統。
主要市場統計 | |
---|---|
基準年[2023] | 28.7億美元 |
預測年份 [2024] | 31億美元 |
預測年份 [2030] | 50.6億美元 |
複合年成長率(%) | 8.43% |
具有振動分析功能的馬達監控系統可以檢查技術不平衡、不對中或軸承故障
電流特性分析 (CSA) 是一種用於檢測電源電流不規則性的技術,可有效識別馬達可能出現的故障,特別是轉子條缺陷、空氣間隙偏心和電源電壓不平衡。當必須最大限度地減少停機時間並且需要非侵入性診斷時,請首選此方法。放電電流測量技術可偵測馬達軸承內因電腐蝕而產生的放電電流。適用於馬達軸承對於運作至關重要且需要關注高頻電氣活動的情況。馬達電流監控是直接追蹤電流水平以偵測過流、欠流或不規則模式。其簡單性和易於設定使其成為適合廣泛行業的一線監控技術。油液分析評估機油的物理化學特性,以檢測污染物、磨損碎片和化學劣化。適用於馬達承受高負載或惡劣工作環境的情況。利用速度和聲學測量技術根據基準噪音和速度模式檢測馬達運轉中的異常情況。這些方法適用於精確和關鍵的駕駛,其中速度的輕微變化或異常噪音可能表明存在嚴重問題。熱監控技術使用紅外線熱成像技術來檢測馬達部件的異常熱模式,以徵兆過度使用、摩擦或故障。該技術通常是連續加工工業的首選,因為溫度一致性是品質的關鍵。振動分析用於檢測馬達振動特徵中的不對中情況,指示不對中、不平衡、軸承缺陷或其他機械缺陷。它是預測性維護策略的完美技術,並因其詳細的診斷功能而受到青睞。 CSA 和放電電流測量是用於電氣故障檢測的高級診斷工具,而馬達電流監控仍然是基本的安全裝置。在重型應用中更頻繁地進行油液分析,速度和聲學測量對於保持操作準確性至關重要。熱監控對於熱是關鍵問題的過程至關重要,而振動分析被廣泛認為是實施預測性維護計劃的基礎。
監控流程:優先線上監控,防止非計畫停機,延長馬達壽命
線上馬達監控是一個持續監控過程,即時追蹤馬達及其組件的性能和狀況。透過此方法,您可以即時了解電流、電壓、溫度、振動、電能品質等運作參數。透過部署感測器和連接解決方案,不斷收集和分析資料,以識別趨勢、及早檢測故障並預測維護需求。此過程通常使用複雜的軟體工具,可以處理大量資料並應用機器學習技術來最佳化預測維護策略。線上馬達監控對於製造業、公共產業和能源生產等追求高可靠性的產業至關重要。可攜式馬達監控用於日常檢查、診斷和基於狀態的維護。與線上系統不同,可攜式馬達監控使用臨時連接到馬達進行評估的手持式或攜帶式設備。技術人員可以使用各種測量設備評估馬達的健康狀況,包括振動分析儀、熱感攝影機和電訊號分析工具。可攜式馬達監控對於診斷工廠和設施中的問題非常有用,這些工廠和設施沒有全職線上監控系統的基礎設施,但需要定期維護,或位於偏遠或難以到達的地點。
提供: 自動警報機制的可用性,通知維修負責人馬達性能
有效的馬達監控依賴於各種硬體組件的協同工作,以確保持續可靠的性能。這些組件包括感測器、資料採集系統(DAS)、訊號調節器、資料記錄器、通訊系統等。硬體組件捕獲的資料使用先進的軟體系統進行處理和分析,例如資料分析軟體、診斷工具、資產管理軟體、人機介面、報告工具和整合平台。這些是專門的組件,資料。馬達監控服務包括硬體和軟體安裝、維護和實施。安裝服務包括監控設備的安裝和配置、精確的資料擷取和系統整合。維護服務著重於監測設備的定期檢查和校準,以確保持續的可靠性和性能。維修服務解決監控過程中發現的問題,以防止意外停機並延長馬達的使用壽命。諮詢服務提供馬達性能資料的專家見解,以實現明智的決策和策略維護計劃。
應用:製造業需要有效監控故障預測和尖峰負載管理
在航太工業中,馬達監控對於飛機和國防系統的安全性和功能至關重要。這些應用需要高度準確和可靠的馬達監控,以防止可能導致災難性後果的故障。該領域的馬達監控有助於維持推進系統、機載電子設備和驅動系統的最佳性能。汽車產業使用馬達監控來確保電動和混合動力汽車正常運作。隨著電動車 (EV) 技術的發展,監測馬達的健康狀況對於車輛性能、行駛里程和電池壽命至關重要。金屬和採礦業的馬達通常在惡劣條件和高負載下運作。監控此類馬達對於檢測過熱、過載和其他潛在故障非常重要。透過實施馬達監控系統,操作員可以提高採礦作業的安全性和生產率,並減少因馬達故障而造成的代價高昂的停機時間。石油和天然氣行業的馬達監控對於不間斷運作和安全至關重要。持續監控可確保馬達在最佳參數下運行,有助於保持峰值性能水平,並允許製造部門在性能下降升級為故障之前識別出性能劣化。在能源和發電領域,可靠的馬達運作至關重要。這裡的馬達監控涵蓋冷卻系統、燃料處理、空氣污染控制系統等所使用的發電廠馬達的連續運轉。有效的監控可以預測故障、管理尖峰負載並有助於穩定的電力供應。馬達監控也用於食品和飲料和飲料、化學和污水處理等其他行業,以防止可能導致運行中斷和危險事故的電機故障。監控系統追蹤驅動幫浦、攪拌機和壓縮機的馬達的運作狀況,從而在潛在的腐蝕性或爆炸性環境中實現主動維護策略。在這種情況下,馬達監控通常與冷凍系統、輸送機和加工設備相關。
部署:透過雲端監控提高擴充性
雲端馬達監控系統利用雲端運算資源來託管和管理馬達效能資料。這種部署模型提供了擴充性和彈性,讓企業可以根據自己的需求調整資源。雲端監控允許透過網路連線從任何地方遠端存取監控資料,從而提高維護團隊和決策者的便利性。本地馬達監控系統將硬體和軟體放置在您組織的實體場所。這種傳統的系統部署允許直接控制監控基礎架構。此部署提供了馬達監控系統的全部權限,包括資料管理、安全通訊協定和系統升級。
區域洞察
馬達監控在美洲的使用主要是由需要高可靠性和效率的成熟產業推動的,例如製造業、能源和公共。馬達監控系統有幾家主要製造商,特別是在北美。這些公司以其技術進步而聞名,並在全球市場上佔有很大佔有率。隨著馬達監控系統的採用不斷增加,該行業在亞太地區發展迅速,尤其是在中國和印度。對能源效率的日益關注以及遵守嚴格環境法規的需求也推動了需求。在亞太地區,在蓬勃發展的產業部門和當地市場需求的推動下,馬達監控系統的本地生產正在迅速增加。日本和韓國等國家的先進馬達監控技術的生產正在取得進展。在EMEA(歐洲、中東和非洲),馬達監控廣泛應用於各個領域,重點是技術創新和遵守嚴格的歐洲標準。節能指令和工業 4.0 運動是該地區採用馬達監控的重要推動力。歐洲是馬達監控系統製造的強大中心,德國工程設定了品質和創新標準。該地區的製造商以其對永續和智慧技術的關注而聞名。
FPNV定位矩陣
FPNV定位矩陣對於評估馬達監控市場至關重要。我們檢視與業務策略和產品滿意度相關的關鍵指標,以對供應商進行全面評估。這種深入的分析使用戶能夠根據自己的要求做出明智的決策。根據評估,供應商被分為四個成功程度不同的像限:前沿(F)、探路者(P)、利基(N)和重要(V)。
市場佔有率分析
市場佔有率分析是一種綜合工具,可對馬達監控市場供應商的現狀進行深入而詳細的研究。全面比較和分析供應商在整體收益、基本客群和其他關鍵指標方面的貢獻,以便更好地了解公司的績效及其在爭奪市場佔有率時面臨的挑戰。此外,該分析還提供了對該行業競爭特徵的寶貴見解,包括在研究基準年觀察到的累積、分散主導地位和合併特徵等因素。詳細程度的提高使供應商能夠做出更明智的決策並制定有效的策略,以獲得市場競爭優勢。
1. 市場滲透率:提供有關主要企業所服務的市場的全面資訊。
2. 市場開拓:我們深入研究利潤豐厚的新興市場,並分析其在成熟細分市場的滲透率。
3. 市場多元化:提供有關新產品發布、開拓地區、最新發展和投資的詳細資訊。
4. 競爭評估和情報:對主要企業的市場佔有率、策略、產品、認證、監管狀況、專利狀況和製造能力進行全面評估。
5. 產品開發與創新:提供對未來技術、研發活動和突破性產品開發的見解。
1.馬達監控市場的市場規模和預測是多少?
2.在馬達監控市場的預測期內,有哪些產品、細分市場、應用和領域需要考慮投資?
3.馬達監控市場的技術趨勢和法規結構是什麼?
4.馬達監控市場主要廠商的市場佔有率是多少?
5.進入馬達監控市場的合適型態和策略手段是什麼?
[196 Pages Report] The Motor Monitoring Market size was estimated at USD 2.87 billion in 2023 and expected to reach USD 3.10 billion in 2024, at a CAGR 8.43% to reach USD 5.06 billion by 2030.
Motor monitoring refers to the process of continuously analyzing the performance and condition of electric motors in industrial settings. It involves using various sensors and devices that collect data on parameters such as vibration, temperature, current, voltage, and power quality. This data is then analyzed to assess the health of the motor and predict potential failures before they occur. Integrating the Internet of Things (IoT) in industrial devices has allowed for more sophisticated and real-time monitoring capabilities. As industries look to reduce maintenance costs and prevent unplanned downtimes, demand for advanced monitoring increases. Stringent energy consumption and reliability standards encourage investment in efficient monitoring systems. However, the cost of setting up advanced monitoring systems can be a barrier for small to medium-sized enterprises (SMEs), and integration of new systems with existing equipment and processes can challenge companies and require specialized skills. Market players work on developing wireless sensor networks for monitoring, which can reduce installation costs and enhance connectivity. They are also developing monitoring systems that consume less power and are more sustainable.
KEY MARKET STATISTICS | |
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Base Year [2023] | USD 2.87 billion |
Estimated Year [2024] | USD 3.10 billion |
Forecast Year [2030] | USD 5.06 billion |
CAGR (%) | 8.43% |
Technology: Potential of motor monitoring systems to conduct vibration analysis to check imbalance, misalignment, or bearing faults
Current signature analysis (CSA) is a method used to detect irregularities in power currents that signify possible motor faults, which is particularly efficient in identifying rotor bar defects, air gap eccentricities, and supply voltage imbalances. This method is preferred when downtime needs to be minimized, and non-intrusive diagnostics are required. Electric discharge current measurement technology detects the electric discharge currents due to electrical erosion in the motor bearing. It is preferred where motor bearings are critical to operations, and high-frequency electrical activity is a concern. Motor current monitoring is the straightforward tracking of current levels to detect overcurrent, undercurrent, or irregular patterns. It is a first-line monitoring technology preferred for its simplicity and ease of setup, suitable for a wide range of industries. Oil analysis involves evaluating the physicochemical properties of motor oils to detect contaminants, wear debris, and chemical degradation. It is preferred in scenarios where motors are subject to heavy loads and harsh operating environments. Speed and sound measurement techniques are utilized to detect anomalies in motor operations against the baseline noise and speed patterns. These methods are preferred in precision critical operations where slight variations in speed or unusual sounds can indicate significant problems. Thermal monitoring technology uses infrared thermography to detect unusual heat patterns across motor components that may indicate overuse, friction, or impending failure. This technology is often preferred in continuous process industries where temperature consistency is key to quality. Vibration analysis is used to detect inconsistencies in the vibration signature of motors that can suggest misalignments, imbalances, bearing faults, and other mechanical defects. This is the best-suited technology for predictive maintenance strategies, preferred for its detailed diagnostics capability. CSA and electric discharge current measurement are advanced diagnostics tools for electrical fault detection, while motor current monitoring remains a fundamental safeguard. Oil analysis is more frequent in heavy-duty applications, whereas speed & sound measurement are critical for maintaining operational precision. Thermal monitoring is indispensable for processes where heat is a key concern, and vibration analysis is widely regarded as a cornerstone for implementing predictive maintenance programs.
Monitoring Process: Preference for online monitoring to prevent unscheduled downtime and prolonging motor lifespan
Online motor monitoring is a continuous surveillance process wherein the performance and condition of electric motors and their components are tracked in real-time. This method provides immediate insights into operational parameters such as current, voltage, temperature, vibration, and power quality. By implementing sensors and connectivity solutions, data is constantly collected and analyzed to identify trends, detect faults early on, and predict maintenance needs. The process often involves the use of advanced software tools capable of handling large volumes of data and applying machine learning techniques to optimize predictive maintenance strategies. Online motor monitoring is integral to industries aiming for high-reliability performance, such as manufacturing, utilities, and energy production. Portable motor monitoring is typically used for periodic inspections, diagnostics, and condition-based maintenance tasks. Unlike online systems, portable motor monitoring involves the use of handheld or transportable devices that are temporarily connected to motors to conduct assessments. Technicians can employ various measurement instruments such as vibration analyzers, thermal cameras, and electrical signature analysis tools to evaluate the motor's health. Portable motor monitoring is valuable for plants and facilities that require regular maintenance checks without the infrastructure for a full-time online monitoring system or for diagnosing issues in remote or hard-to-reach places.
Offering: Availability of automated alerting mechanisms that notify maintenance personnel about motor performance
Effective motor monitoring relies on a range of hardware components that work together to ensure continuous and reliable performance. These components include sensors, data acquisition systems (DAS), signal conditioners, data loggers, and communication systems. The data captured by hardware components are processed and analyzed using sophisticated software systems, which include data analysis software, diagnostic tools, asset management software, human-machine interface, reporting tools, and integration platforms. These are specialized components that assess the condition of the motor and predict its remaining useful life based on historical and real-time data. Motor monitoring services include installing, maintaining, and implementing the hardware and software. Installation services include placing and setting up monitoring equipment, ensuring accurate data capture and system integration. Maintenance services are focused on regular check-ups and calibration of monitoring devices to guarantee continuous reliability and performance. Repair services address any issues found during monitoring, helping to prevent unexpected downtime and extend motor lifespan. Consulting services provide expert insights into motor performance data, enabling informed decision-making and strategic maintenance planning.
End-Use: Need for effective monitoring to anticipate failures and manage peak loads in the manufacturing sectors
In the aerospace industry, motor monitoring is critical for the safety and functionality of aircraft and defense systems. These applications require highly precise and reliable motor monitoring to prevent failures that could lead to catastrophic outcomes. Motor monitoring in this sector helps maintain the peak performance of propulsion systems, onboard electronics, and actuation systems. The automotive industry utilizes motor monitoring to ensure the proper functioning of electric and hybrid vehicles. With the growth in electric vehicle (EV) technology, monitoring the condition of electric motors has become essential for vehicle performance, driving range, and battery life. Motors in the metals & mining industry often operate under severe conditions and heavy loads. Monitoring such motors is critical to detecting overheating, overloads, and other potential failures. By implementing motor monitoring systems, operators can enhance the safety and productivity of mining operations and reduce the costly downtime associated with motor failures. Motor monitoring in the oil & gas industry is essential for uninterrupted operations and safety. Continuous monitoring ensures motors operate within their optimal parameters, aiding in maintaining peak performance levels and identifying performance degradations before they escalate into failures in the manufacturing sector. In energy and power generation, reliable motor operation is paramount. Motor monitoring here targets the continuous operation of motors in power plants, including those used in cooling systems, fuel handling, and air pollution control systems. Effective monitoring can anticipate failures, manage peak loads, and contribute to the dependable electricity supply. Motor monitoring is also used in other industries, such as food & beverage, chemicals, and wastewater treatment, to prevent motor failures that could cause operational disruptions or hazardous incidents. Monitoring systems track the health of motors driving pumps, mixers, and compressors, enabling proactive maintenance strategies in potentially corrosive or explosive environments. Motor monitoring in this context often relates to refrigeration systems, conveyors, and processing equipment.
Deployment: Adoption of on-cloud monitoring to attain improved scalability
On-cloud motor monitoring systems utilize cloud computing resources to host and manage motor performance data. This deployment model offers scalability and flexibility, enabling businesses to adjust resources based on their requirements. On-cloud monitoring provides remote access to monitoring data from any location with internet connectivity, enhancing the convenience for maintenance teams and decision-makers. On-premise motor monitoring systems involve deploying hardware and software within the organization's physical premises. This traditional approach to system deployment offers direct control over the monitoring infrastructure. This deployment grants full authority over the motor monitoring system, including data management, security protocols, and system upgrades.
Regional Insights
The use of motor monitoring in the Americas is largely driven by mature industries such as manufacturing, energy, and utilities that demand high reliability and efficiency in their operations. North America, in particular, is home to several leading motor monitoring system manufacturers. These companies are known for their technological advancements and have a significant share in global markets. The Asia-Pacific region is experiencing rapid industrial growth, leading to increased adoption of motor monitoring systems, particularly in China and India. The demand is also driven by a growing focus on energy efficiency and the need to comply with strict environmental regulations. Asia-Pacific is witnessing a surge in the local production of motor monitoring systems, fueled by the booming industrial sector and local market demands. Countries such as Japan and South Korea are at the forefront of producing advanced motor monitoring technologies. In EMEA, motor monitoring is widely used across various sectors with a high focus on innovation and adherence to stringent European standards. Energy conservation directives and the Industry 4.0 movement are key drivers of motor monitoring adoption in this region. Europe is a strong hub for producing motor monitoring systems, with German engineering often setting the standard for quality and innovation. The region's manufacturers are known for their focus on sustainable and smart technologies.
FPNV Positioning Matrix
The FPNV Positioning Matrix is pivotal in evaluating the Motor Monitoring Market. It offers a comprehensive assessment of vendors, examining key metrics related to Business Strategy and Product Satisfaction. This in-depth analysis empowers users to make well-informed decisions aligned with their requirements. Based on the evaluation, the vendors are then categorized into four distinct quadrants representing varying levels of success: Forefront (F), Pathfinder (P), Niche (N), or Vital (V).
Market Share Analysis
The Market Share Analysis is a comprehensive tool that provides an insightful and in-depth examination of the current state of vendors in the Motor Monitoring Market. By meticulously comparing and analyzing vendor contributions in terms of overall revenue, customer base, and other key metrics, we can offer companies a greater understanding of their performance and the challenges they face when competing for market share. Additionally, this analysis provides valuable insights into the competitive nature of the sector, including factors such as accumulation, fragmentation dominance, and amalgamation traits observed over the base year period studied. With this expanded level of detail, vendors can make more informed decisions and devise effective strategies to gain a competitive edge in the market.
Key Company Profiles
The report delves into recent significant developments in the Motor Monitoring Market, highlighting leading vendors and their innovative profiles. These include AB SKF, ABB Ltd., Advantech Co., Ltd., ALS Limited, Analog Devices, Inc., Artesis, Baker Hughes Company, Balluff GmbH, Banner Engineering Corp., Dynapar Corporation, Eaton Corporation PLC, Emerson Electric Co., Fluke Corporation, General Electric Company, Honeywell International Inc., IFM Electronic GmbH, Infoteam Group, International Business Machines Corporation, KCF Technologies, Inc., KONCAR - Electrical Engineering Institute Ltd., Megger Group Limited, Mitsubishi Electric Corporation, Murata Manufacturing Co. Ltd., Omron Corporation, PdMA Corporation, Phoenix Contact, Qualitrol Corp., Robert Bosch GmbH, Rockwell Automation, Inc., Schaeffler Technologies AG & Co. KG, Schneider Electric SE, Siemens AG, TDK Corporation, TE Connectivity Ltd., Texas Instruments Incorporated, and WEG S.A..
Market Segmentation & Coverage
1. Market Penetration: It presents comprehensive information on the market provided by key players.
2. Market Development: It delves deep into lucrative emerging markets and analyzes the penetration across mature market segments.
3. Market Diversification: It provides detailed information on new product launches, untapped geographic regions, recent developments, and investments.
4. Competitive Assessment & Intelligence: It conducts an exhaustive assessment of market shares, strategies, products, certifications, regulatory approvals, patent landscape, and manufacturing capabilities of the leading players.
5. Product Development & Innovation: It offers intelligent insights on future technologies, R&D activities, and breakthrough product developments.
1. What is the market size and forecast of the Motor Monitoring Market?
2. Which products, segments, applications, and areas should one consider investing in over the forecast period in the Motor Monitoring Market?
3. What are the technology trends and regulatory frameworks in the Motor Monitoring Market?
4. What is the market share of the leading vendors in the Motor Monitoring Market?
5. Which modes and strategic moves are suitable for entering the Motor Monitoring Market?