製造執行系統市場機會、成長動力、產業趨勢分析及 2025 - 2034 年預測

2024 年全球製造執行系統市場規模達到 150 億美元，預計 2025 年至 2034 年的複合年成長率為 10.2%。對自動化合規和品質管理的日益關注是這一成長背後的關鍵驅動力。製藥、航太、食品飲料和汽車等行業必須遵守嚴格的監管要求，因此 MES 解決方案對於確保合規性至關重要。這些系統可以實現製造過程的即時追蹤、記錄和追溯，幫助企業滿足行業標準，同時提高整體效率。品質管理已成為重中之重，製造商希望最大限度地減少缺陷、減少召回並提高客戶滿意度。透過自動化檢查、偏差追蹤和糾正措施等品質控制功能，MES 解決方案可以在簡化操作的同時增強合規性，從而推動全球市場的需求。

工業 4.0 的廣泛應用正在加速全球對 MES 解決方案的需求。工業4.0將先進的資訊和通訊技術融入工業生產，透過自動化、物聯網和智慧決策來改變製造業。 MES 透過從機器、感測器和支援物聯網的設備捕獲即時生產資料，實現無縫自動化和分析驅動的決策，在這一轉變中發揮至關重要的作用。透過自動化工作流程並減少對手動流程的依賴，MES 可以最佳化營運效率、縮短處理時間並最大限度地減少錯誤。隨著越來越多的製造商採用工業 4.0，對 MES 解決方案的需求持續上升，促進智慧自動化和數據驅動的生產管理。

市場按提供軟體和服務細分。 2023 年，軟體產業創造了 75 億美元的收入，這主要得益於即時生產監控、與 ERP 和 PLM 等企業系統的無縫整合以及基於高級分析的決策的需求。 MES 軟體結合了 AI、IoT 和雲端功能，提供營運視覺性、工作流程最佳化和法規遵循。智慧製造的日益普及導致人們越來越傾向於可擴展的基於雲端的 MES 解決方案，這些解決方案可以提高效率、減少停機時間並提高生產力。

根據部署模式，市場分為內部部署、雲端和混合解決方案。到 2024 年，本地部署部分將佔據 44.5% 的市場佔有率，需要高度客製化和資料保密性的行業青睞這種模式。處理敏感專有資料和嚴格監管要求的行業更喜歡內部部署 MES，因為它具有低延遲性能和與傳統系統的兼容性。儘管初始投資較高，但即時處理的優勢使得內部部署 MES 成為大型製造商的理想選擇。

市場還根據應用細分為生產管理、品質管理、庫存管理、維護管理、性能分析和其他功能。由於 MES 解決方案可以改善工作流程、有效分配資源並確保即時監控生產活動，因此生產管理在 2024 年將以 500 萬美元的規模領先於其他細分市場。這些系統可協助製造商提高營運效率、最大限度地縮短週期時間並消除瓶頸。

依最終用途產業分類，MES 的採用涵蓋流程產業和離散產業。流程產業依靠 MES 實現合規性、品質控制和即時流程監控，確保資源最佳化和遵守法規。先進的 MES 功能支援批次追蹤、配方自動化和預測建模，幫助製造商提高效率、減少浪費並保持一致的產品品質。

受工業 4.0 快速普及、智慧製造投資增加以及法規遵從性要求的推動，美國 MES 市場價值在 2024 年達到 47 億美元。對即時生產監控、預測性維護和數位孿生技術日益成長的需求正在增強市場，並特別強調自動化、工業生產力和製造安全。

目錄

第1章：方法論與範圍

第2章：執行摘要

第3章：行業洞察

• 產業生態系統分析
  • 影響價值鏈的因素
  • 利潤率分析
  • 中斷
  • 未來展望
  • 製造商
  • 經銷商
• 供應商格局
• 利潤率分析
• 重要新聞和舉措
• 監管格局
• 衝擊力
  • 成長動力
    • 工業 4.0 和智慧製造的採用率不斷提高
    • 對法規遵從性和品質管理的需求不斷增加
    • 製造流程日益複雜
    • 基於雲端的 MES 解決方案的進步
    • 對即時資料和預測分析的需求不斷成長
  • 產業陷阱與挑戰
    • 實施和維護成本高
    • 與遺留系統的整合挑戰
• 成長潛力分析
• 波特的分析
• PESTEL分析

第4章：競爭格局

• 介紹
• 公司市佔率分析
• 競爭定位矩陣
• 戰略展望矩陣

第5章：市場估計與預測：依供應量，2021-2034

• 主要趨勢
• 軟體
• 服務

第6章：市場估計與預測：依部署模式，2021-2034 年

• 主要趨勢
• 本地
• 雲
• 混合

第7章：市場估計與預測：按應用，2021-2034

• 主要趨勢
• 生產管理
• 品質管理
• 庫存管理
• 維護管理
• 性能分析
• 其他

第8章：市場估計與預測：按最終用途產業，2021-2034 年

• 主要趨勢
• 流程工業
  • 食品和飲料
  • 石油和天然氣
  • 化學品
  • 紙和紙漿
  • 製藥
  • 能源與電力
  • 水和廢水
  • 其他
• 離散工業
  • 汽車
  • 航太
  • 電子產品
  • 醫療器材
  • 其他

第9章：市場估計與預測：按地區，2021-2034

• 主要趨勢
• 北美洲
  • 美國
  • 加拿大
• 歐洲
  • 英國
  • 德國
  • 法國
  • 義大利
  • 西班牙
  • 俄羅斯
• 亞太地區
  • 中國
  • 印度
  • 日本
  • 韓國
  • 澳洲
• 拉丁美洲
  • 巴西
  • 墨西哥
• MEA
  • 南非
  • 沙烏地阿拉伯
  • 阿拉伯聯合大公國

第10章：公司簡介

• ABB Ltd.
• Aegis Software
• Applied Materials Inc.
• AVEVA Group PLC
• Cerexio Pte Ltd
• Dassault Systemes SA
• Emerson Electric Co.
• Epicor Software Corporation
• Eyelit Technologies
• General Electric Company
• Honeywell International Inc.
• iTAC Software AG
• Oracle Corporation
• Rockwell Automation Inc.
• SAP SE
• Siemens AG

The Global Manufacturing Execution Systems Market reached USD 15 billion in 2024 and is expected to grow at a CAGR of 10.2% from 2025 to 2034. The increasing focus on automated compliance and quality management is a key driver behind this growth. Industries such as pharmaceuticals, aerospace, food and beverage, and automotive must adhere to strict regulatory requirements, making MES solutions essential for ensuring compliance. These systems enable real-time tracking, documentation, and traceability of manufacturing processes, helping businesses meet industry standards while improving overall efficiency. Quality management has become a top priority, with manufacturers looking to minimize defects, reduce recalls, and enhance customer satisfaction. By automating quality control functions such as inspections, deviation tracking, and corrective actions, MES solutions enhance compliance while streamlining operations, fueling demand across global markets.

The widespread adoption of Industry 4.0 is accelerating the need for MES solutions worldwide. Industry 4.0 integrates advanced information and communication technologies into industrial production, transforming manufacturing through automation, IoT, and intelligent decision-making. MES plays a crucial role in this transformation by capturing real-time production data from machines, sensors, and IoT-enabled devices, enabling seamless automation and analytics-driven decision-making. By automating workflows and reducing reliance on manual processes, MES optimizes operational efficiency, cuts down processing time, and minimizes errors. As more manufacturers embrace Industry 4.0, the demand for MES solutions continues to rise, facilitating intelligent automation and data-driven production management.

The market is segmented by offering into software and services. The software segment generated USD 7.5 billion in 2023, driven by the need for real-time production monitoring, seamless integration with enterprise systems like ERP and PLM, and advanced analytics-based decision-making. MES software incorporates AI, IoT, and cloud capabilities to provide operational visibility, workflow optimization, and regulatory compliance. The increasing adoption of smart manufacturing has led to a growing preference for scalable, cloud-based MES solutions that enhance efficiency, reduce downtime, and boost productivity.

By deployment mode, the market is divided into on-premises, cloud, and hybrid solutions. The on-premises segment accounted for 44.5% of the market in 2024, with industries requiring high levels of customization and data confidentiality favoring this model. Sectors dealing with sensitive proprietary data and stringent regulatory requirements prefer on-premises MES due to its low-latency performance and compatibility with legacy systems. Despite high initial investments, the benefits of real-time processing make on-premises MES an attractive choice for large-scale manufacturers.

The market is also segmented by application into production management, quality management, inventory management, maintenance management, performance analysis, and other functions. Production management led the segment with USD 5 million in 2024, as MES solutions improve workflows, allocate resources efficiently, and ensure real-time monitoring of production activities. These systems help manufacturers enhance operational efficiency, minimize cycle times, and eliminate bottlenecks.

By end-use industry, MES adoption spans process and discrete industries. The process industry relies on MES for compliance, quality control, and real-time process monitoring, ensuring resource optimization and regulatory adherence. Advanced MES features support batch tracking, recipe automation, and predictive modeling, helping manufacturers enhance efficiency, reduce waste, and maintain consistent product quality.

The U.S. MES market was valued at USD 4.7 billion in 2024, driven by rapid Industry 4.0 adoption, increased investment in smart manufacturing, and regulatory compliance requirements. The growing demand for real-time production monitoring, predictive maintenance, and digital twin technology is strengthening the market, with a strong emphasis on automation, industrial productivity, and manufacturing security.

Table of Contents

Chapter 1 Methodology & Scope

• 1.1 Market scope & definitions
• 1.2 Base estimates & calculations
• 1.3 Forecast calculations
• 1.4 Data sources
  • 1.4.1 Primary
  • 1.4.2 Secondary
    • 1.4.2.1 Paid sources
    • 1.4.2.2 Public sources

Chapter 2 Executive Summary

• 2.1 Industry synopsis, 2021-2034

Chapter 3 Industry Insights

• 3.1 Industry ecosystem analysis
  • 3.1.1 Factor affecting the value chain
  • 3.1.2 Profit margin analysis
  • 3.1.3 Disruptions
  • 3.1.4 Future outlook
  • 3.1.5 Manufacturers
  • 3.1.6 Distributors
• 3.2 Supplier landscape
• 3.3 Profit margin analysis
• 3.4 Key news & initiatives
• 3.5 Regulatory landscape
• 3.6 Impact forces
  • 3.6.1 Growth drivers
    • 3.6.1.1 Rising adoption of Industry 4.0 and smart manufacturing
    • 3.6.1.2 Increasing demand for regulatory compliance and quality management
    • 3.6.1.3 Growing complexity of manufacturing processes
    • 3.6.1.4 Advancements in cloud-based MES solutions
    • 3.6.1.5 Rising need for real-time data and predictive analytics
  • 3.6.2 Industry pitfalls & challenges
    • 3.6.2.1 High implementation and maintenance costs
    • 3.6.2.2 Integration challenges with legacy systems
• 3.7 Growth potential analysis
• 3.8 Porter's analysis
• 3.9 PESTEL analysis

Chapter 4 Competitive Landscape, 2024

• 4.1 Introduction
• 4.2 Company market share analysis
• 4.3 Competitive positioning matrix
• 4.4 Strategic outlook matrix

Chapter 5 Market Estimates & Forecast, By Offering, 2021-2034 (USD Million)

• 5.1 Key trends
• 5.2 Software
• 5.3 Services

Chapter 6 Market Estimates & Forecast, By Deployment Mode, 2021-2034 (USD Million)

• 6.1 Key trends
• 6.2 On-premises
• 6.3 Cloud
• 6.4 Hybrid

Chapter 7 Market Estimates & Forecast, By Application, 2021-2034 (USD Million)

• 7.1 Key trends
• 7.2 Production management
• 7.3 Quality management
• 7.4 Inventory management
• 7.5 Maintenance management
• 7.6 Performance analysis
• 7.7 Others

Chapter 8 Market Estimates & Forecast, By End Use Industry, 2021-2034 (USD Million)

• 8.1 Key trends
• 8.2 Process industry
  • 8.2.1 Food & beverages
  • 8.2.2 Oil & gas
  • 8.2.3 Chemicals
  • 8.2.4 Paper & pulp
  • 8.2.5 Pharmaceuticals
  • 8.2.6 Energy & power
  • 8.2.7 Water & wastewater
  • 8.2.8 Others
• 8.3 Discrete industry
  • 8.3.1 Automotive
  • 8.3.2 Aerospace
  • 8.3.3 Electronics
  • 8.3.4 Medical devices
  • 8.3.5 Others

Chapter 9 Market Estimates & Forecast, By Region, 2021-2034 (USD Million)

• 9.1 Key trends
• 9.2 North America
  • 9.2.1 U.S.
  • 9.2.2 Canada
• 9.3 Europe
  • 9.3.1 UK
  • 9.3.2 Germany
  • 9.3.3 France
  • 9.3.4 Italy
  • 9.3.5 Spain
  • 9.3.6 Russia
• 9.4 Asia Pacific
  • 9.4.1 China
  • 9.4.2 India
  • 9.4.3 Japan
  • 9.4.4 South Korea
  • 9.4.5 Australia
• 9.5 Latin America
  • 9.5.1 Brazil
  • 9.5.2 Mexico
• 9.6 MEA
  • 9.6.1 South Africa
  • 9.6.2 Saudi Arabia
  • 9.6.3 UAE

Chapter 10 Company Profiles

• 10.1 ABB Ltd.
• 10.2 Aegis Software
• 10.3 Applied Materials Inc.
• 10.4 AVEVA Group PLC
• 10.5 Cerexio Pte Ltd
• 10.6 Dassault Systemes S.A.
• 10.7 Emerson Electric Co.
• 10.8 Epicor Software Corporation
• 10.9 Eyelit Technologies
• 10.10 General Electric Company
• 10.11 Honeywell International Inc.
• 10.12 iTAC Software AG
• 10.13 Oracle Corporation
• 10.14 Rockwell Automation Inc.
• 10.15 SAP SE
• 10.16 Siemens AG