Product Code: FBI113409
Growth Factors of helicopter fasteners Market
The global helicopter fasteners market forms a critical part of the aerospace components industry, supporting the structural integrity, reliability, and overall safety of both civil and military rotorcraft. These fasteners play a central role in assembling airframes, engines, rotor systems, avionics, and interior components, making them indispensable to helicopter manufacturing and maintenance operations. According to the latest industry analysis, the global helicopter fasteners market was valued at USD 66.4 million in 2024, strengthened by rising demand for lightweight, corrosion-resistant, and high-performance fasteners. The market is projected to grow further to USD 75.4 million in 2025, driven by increasing production of next-generation helicopters, growth in MRO activities, and technological advancements across the aerospace ecosystem. By 2031, the market is expected to reach USD 156.5 million, reflecting strong long-term demand aligned with ongoing fleet modernization trends.
North America led the global market in 2024 with a 41.57% share, supported by advanced aerospace infrastructure, the presence of major OEMs (Original Equipment Manufacturers), and significant defense spending. Companies such as Boeing, Bell, Sikorsky, and Lockheed Martin contribute heavily to regional fastener consumption. The region also benefits from one of the world's largest helicopter MRO footprints, ensuring continuous demand for replacement fasteners, especially in aging military and commercial fleets.
The aerospace fasteners industry experienced volatility during the COVID-19 pandemic, with disruptions in supply chains and slowed aircraft deliveries. However, the helicopter segment recovered faster than fixed-wing aviation due to strong defense budgets and demand for emergency medical services (EMS), utility helicopters, and military rotorcraft. As post-pandemic recovery accelerates, manufacturers are increasingly adopting high-performance materials such as titanium, superalloys, and corrosion-resistant steels to meet stringent aerospace requirements.
Key Market Dynamics
Growing Adoption of Urban Air Mobility (UAM) and eVTOL Aircraft
One of the most significant drivers reshaping the helicopter fasteners industry is the rise of Urban Air Mobility (UAM) and electric/hybrid-electric vertical take-off and landing (eVTOL) aircraft. As megacities grow and urban congestion increases, UAM is emerging as a viable transportation alternative. These aircraft depend on ultralight, high-strength fasteners capable of withstanding complex aerodynamic forces and vibration levels.
Manufacturers are increasingly developing specialized fasteners designed for:
- Electric propulsion systems
- Lightweight composite airframes
- High-temperature battery installations
- Modular rotor systems
The growing global shift toward electric aviation is expected to substantially boost fastener demand through 2031.
Material Innovation: Dominance of Titanium Fasteners
Titanium fasteners held the largest market share by material in 2024 due to their unmatched strength-to-weight ratio, corrosion resistance, and compatibility with carbon-fiber composites. Titanium fasteners are especially critical for:
- Rotor blades
- Engine mounts
- Transmission assemblies
- Fuselage components
As helicopter manufacturers aim to reduce overall aircraft weight to improve fuel efficiency and payload capacity, titanium fasteners are becoming standard in new-generation helicopter platforms.
Superalloys represent another growing segment, widely used in turbine engines, rotor hubs, and transmission systems, where extreme durability and heat resistance are paramount.
Technological Trends
Smart Fasteners & Digital Integration
A major emerging trend is the rising adoption of smart fasteners embedded with sensors capable of monitoring:
- Structural load
- Temperature
- Vibration
- Fatigue cycles
Through digital connectivity and IIoT (Industrial Internet of Things), smart fasteners enable predictive maintenance, reducing unscheduled downtime and enhancing operational safety. These innovations align with global efforts to modernize helicopter fleets and improve airworthiness monitoring.
Market Restraints
High Maintenance and Operational Costs
Helicopters have inherently high operational and maintenance costs due to:
- Complex rotor dynamics
- Intensive inspection cycles
- High wear-and-tear on critical fastened components
Maintenance accounts for 24% of total helicopter operating costs, posing challenges for commercial operators and limiting fleet expansion. Aging fleets require frequent fastener replacements and inspections, increasing long-term costs.
Opportunities
Hybrid/Electric Propulsion and Autonomous Rotorcraft
The development of hybrid-electric helicopters, autonomous rotorcraft systems, and sustainable aviation fuels is creating substantial opportunities. These next-generation platforms require:
- High-temperature resistant fasteners
- Lightweight composite fasteners
- Electrically insulated fastening systems
Innovation in this space is expected to accelerate fastener demand, especially between 2025 and 2031.
Segmentation Insights
By Material
- Titanium led the market in 2024
- Superalloys expected to grow rapidly due to engine applications
- Aluminum & steel used in secondary structures and non-critical components
By Product
- Rivets dominated in 2024 due to their extensive use in airframes
- Screws remain essential in MRO and modular assemblies
- Bolts, nuts, pins, and washers play vital roles in various structural areas
By Type
- Military helicopters held the largest share in 2024 due to fleet modernization and defense spending
- Civil helicopters expected to grow due to EMS, tourism, cargo, and UAM demand
By Application
- Airframe held the dominant share
- Rotor systems expected to grow fastest due to increased use of carbon-fiber rotors
- Engine & transmission segments require premium-grade fasteners due to high mechanical loads
Regional Analysis
North America - Market Leader
With a value of USD 27.6 million in 2024, North America benefits from:
- Strong helicopter manufacturing ecosystem
- High defense investment
- Large MRO service networks
- Continuous upgrades of military rotorcraft
Europe - Second Largest Market
Europe benefits from:
- Airbus Helicopters headquarters in France
- Strong engineering capabilities
- Stringent aviation standards
- Extensive commercial & military fleet presence
Asia Pacific - Fastest Growing Region
Growth supported by:
- China's expanding military & civil helicopter fleets
- India's HAL-driven indigenous production
- Japan & South Korea's investments in advanced aerospace technologies
Rest of the World
Steady growth in:
- Middle East (defense & oil-rig operations)
- Latin America (EMS and tourism operations)
- Africa (peacekeeping & utility transport)
Competitive Landscape
Key companies include:
- LISI Aerospace (France)
- Precision Castparts Corp. (U.S.)
- Howmet Aerospace (U.S.)
- Arconic Corporation (U.S.)
- TFI Aerospace (Canada)
- SPS Technologies (U.K.)
They focus heavily on innovation, 3D-printing technology, AI-driven quality control, and long-term OEM partnerships.
Conclusion
The helicopter fasteners market is poised for strong expansion, growing from USD 66.4 million in 2024 to USD 75.4 million in 2025, and continuing toward USD 156.5 million by 2031. Rising demand for advanced helicopters, UAM systems, and next-generation propulsion technologies will continue driving the market through the decade. With rapid innovation, high-strength materials, and increasing global aerospace investment, the industry is set for a robust long-term growth trajectory.
Segmentation By Material
- Aluminum
- Steel
- Titanium
- Superalloy
- Others
By Product
By Type
- Military Helicopter
- Civil Helicopter
By Application
- Airframe
- Rotor SYSTEM
- Engine & Transmission
- Avionics and Electrical System
- Others
By Geography
- North America (By Material, Product, Type, Application, and Country)
- U.S. (By Type)
- Canada (By Type)
- Europe (By Material, Product, Type, Application, and Country)
- U.K. (By Type)
- Germany (By Type)
- France (By Type)
- Russia (By Type)
- Rest of Europe (By Type)
- Asia Pacific (By Material, Product, Type, Application, and Country)
- China (By Type)
- India (By Type)
- Japan (By Type)
- South Korea (By Type)
- Rest of Asia Pacific (By Type)
- Rest of the World (By Material, Product, Type, Application, and Country)
- Middle East & Africa (By Type)
- Latin America (By Type)
Table of Content
1. Introduction
- 1.1. Research Scope
- 1.2. Market Segmentation
- 1.3. Research Methodology
- 1.4. Definitions and Assumptions
2. Executive Summary
3. Market Dynamics
- 3.1. Market Drivers
- 3.2. Market Restraints
- 3.3. Market Opportunities
- 3.4. Market Trends
4. Key Insights
- 4.1. Key Industry Developments - Key Contracts & Agreements, Mergers, Acquisitions and Partnerships
- 4.2. Latest Technological Advancements
- 4.3. Porters Five Forces Analysis
- 4.4. Supply Chain Analysis
- 4.5. Quantitative Insights - Impact of COVID-19 Pandemic on Global Helicopter Fasteners Market
5. Global Helicopter Fasteners Market Analysis, Insights and Forecast, 2021-2031
- 5.1. Key Findings / Definition
- 5.2. Market Analysis, Insights and Forecast - By Material
- 5.2.1. Aluminium
- 5.2.2. Steel
- 5.2.3. Titanium
- 5.2.4. Superalloy
- 5.2.5. Others
- 5.3. Market Analysis, Insights and Forecast - By Product
- 5.3.1. Screw
- 5.3.2. Bolt
- 5.3.3. Rivets
- 5.3.4. Others
- 5.4. Market Analysis, Insights and Forecast - By Type
- 5.4.1. Military Helicopter
- 5.4.2. Civil Helicopter
- 5.5. Market Analysis, Insights and Forecast - By Application
- 5.5.1. Airframe
- 5.5.2. Rotor System
- 5.5.3. Engine & transmission
- 5.5.4. Avionics and electrical system
- 5.5.5. Others
- 5.6. Market Analysis, Insights and Forecast - By Region
- 5.6.1. North America
- 5.6.2. Europe
- 5.6.3. Asia Pacific
- 5.6.4. Rest of the World
6. North America Helicopter Fasteners Market Analysis, Insights and Forecast, 2021-2031
- 6.1. Market Analysis, Insights and Forecast - By Material
- 6.1.1. Aluminium
- 6.1.2. Steel
- 6.1.3. Titanium
- 6.1.4. Superalloy
- 6.1.5. Others
- 6.2. Market Analysis, Insights and Forecast - By Product
- 6.2.1. Screw
- 6.2.2. Bolt
- 6.2.3. Rivets
- 6.2.4. Others
- 6.3. Market Analysis, Insights and Forecast - By Type
- 6.3.1. Military Helicopter
- 6.3.2. Civil Helicopter
- 6.4. Market Analysis, Insights and Forecast - By Application
- 6.4.1. Airframe
- 6.4.2. Rotor System
- 6.4.3. Engine & transmission
- 6.4.4. Avionics and electrical system
- 6.4.5. Others
- 6.5. Market Analysis, Insights and Forecast - By Country
- 6.5.1. US
- 6.5.1.1. Market Analysis, Insights and Forecast - By Type
- 6.5.1.1.1. Military Helicopter
- 6.5.1.1.2. Civil Helicopter
- 6.5.2. Canada
- 6.5.2.1. Market Analysis, Insights and Forecast - By Type
- 6.5.2.1.1. Military Helicopter
- 6.5.2.1.2. Civil Helicopter
7. Europe Helicopter Fasteners Market Analysis, Insights and Forecast, 2021-2031
- 7.1. Market Analysis, Insights and Forecast - By Material
- 7.1.1. Aluminium
- 7.1.2. Steel
- 7.1.3. Titanium
- 7.1.4. Superalloy
- 7.1.5. Others
- 7.2. Market Analysis, Insights and Forecast - By Product
- 7.2.1. Screw
- 7.2.2. Bolt
- 7.2.3. Rivets
- 7.2.4. Others
- 7.3. Market Analysis, Insights and Forecast - By Type
- 7.3.1. Military Helicopter
- 7.3.2. Civil Helicopter
- 7.4. Market Analysis, Insights and Forecast - By Application
- 7.4.1. Airframe
- 7.4.2. Rotor System
- 7.4.3. Engine & transmission
- 7.4.4. Avionics and electrical system
- 7.4.5. Others
- 7.5. Market Analysis, Insights and Forecast - By Country
- 7.5.1. UK
- 7.5.1.1. Market Analysis, Insights and Forecast - By Type
- 7.5.1.1.1. Military Helicopter
- 7.5.1.1.2. Civil Helicopter
- 7.5.2. Germany
- 7.5.2.1. Market Analysis, Insights and Forecast - By Type
- 7.5.2.1.1. Military Helicopter
- 7.5.2.1.2. Civil Helicopter
- 7.5.3. France
- 7.5.3.1. Market Analysis, Insights and Forecast - By Type
- 7.5.3.1.1. Military Helicopter
- 7.5.3.1.2. Civil Helicopter
- 7.5.4. Russia
- 7.5.4.1. Market Analysis, Insights and Forecast - By Type
- 7.5.4.1.1. Military Helicopter
- 7.5.4.1.2. Civil Helicopter
- 7.5.5. Rest of Europe
- 7.5.5.1. Market Analysis, Insights and Forecast - By Type
- 7.5.5.1.1. Military Helicopter
- 7.5.5.1.2. Civil Helicopter
8. Asia Pacific Helicopter Fasteners Market Analysis, Insights and Forecast, 2021-2031
- 8.1. Market Analysis, Insights and Forecast - By Material
- 8.1.1. Aluminium
- 8.1.2. Steel
- 8.1.3. Titanium
- 8.1.4. Superalloy
- 8.1.5. Others
- 8.2. Market Analysis, Insights and Forecast - By Product
- 8.2.1. Screw
- 8.2.2. Bolt
- 8.2.3. Rivets
- 8.2.4. Others
- 8.3. Market Analysis, Insights and Forecast - By Type
- 8.3.1. Military Helicopter
- 8.3.2. Civil Helicopter
- 8.4. Market Analysis, Insights and Forecast - By Application
- 8.4.1. Airframe
- 8.4.2. Rotor System
- 8.4.3. Engine & transmission
- 8.4.4. Avionics and electrical system
- 8.4.5. Others
- 8.5. Market Analysis, Insights and Forecast - By Country
- 8.5.1. China
- 8.5.1.1. Market Analysis, Insights and Forecast - By Type
- 8.5.1.1.1. Military Helicopter
- 8.5.1.1.2. Civil Helicopter
- 8.5.2. India
- 8.5.2.1. Market Analysis, Insights and Forecast - By Type
- 8.5.2.1.1. Military Helicopter
- 8.5.2.1.2. Civil Helicopter
- 8.5.3. Japan
- 8.5.3.1. Market Analysis, Insights and Forecast - By Type
- 8.5.3.1.1. Military Helicopter
- 8.5.3.1.2. Civil Helicopter
- 8.5.4. South Korea
- 8.5.4.1. Market Analysis, Insights and Forecast - By Type
- 8.5.4.1.1. Military Helicopter
- 8.5.4.1.2. Civil Helicopter
- 8.5.5. Rest of Asia Pacific
- 8.5.5.1. Market Analysis, Insights and Forecast - By Type
- 8.5.5.1.1. Military Helicopter
- 8.5.5.1.2. Civil Helicopter
9. Rest of the World Helicopter Fasteners Market Analysis, Insights and Forecast, 2021-2031
- 9.1. Market Analysis, Insights and Forecast - By Material
- 9.1.1. Aluminium
- 9.1.2. Steel
- 9.1.3. Titanium
- 9.1.4. Superalloy
- 9.1.5. Others
- 9.2. Market Analysis, Insights and Forecast - By Product
- 9.2.1. Screw
- 9.2.2. Bolt
- 9.2.3. Rivets
- 9.2.4. Others
- 9.3. Market Analysis, Insights and Forecast - By Type
- 9.3.1. Military Helicopter
- 9.3.2. Civil Helicopter
- 9.4. Market Analysis, Insights and Forecast - By Application
- 9.4.1. Airframe
- 9.4.2. Rotor System
- 9.4.3. Engine & transmission
- 9.4.4. Avionics and electrical system
- 9.4.5. Others
- 9.5. Market Analysis, Insights and Forecast - By Country
- 9.5.1. Middle East & Africa
- 9.5.1.1. Market Analysis, Insights and Forecast - By Type
- 9.5.1.1.1. Military Helicopter
- 9.5.1.1.2. Civil Helicopter
- 9.5.2. Latin America
- 9.5.2.1. Market Analysis, Insights and Forecast - By Type
- 9.5.2.1.1. Military Helicopter
- 9.5.2.1.2. Civil Helicopter
10. Competitive Analysis
- 10.1. Global Market Rank Analysis (2024)
- 10.2. Competitive Dashboard
11. Company Profiles
- 11.1. LISI Aerospace SAS (France)
- 11.1.1. Overview
- 11.1.2. Products & services
- 11.1.3. SWOT Analysis
- 11.1.4. Recent Developments
- 11.1.5. Strategies
- 11.1.6. Financials (Based on Availability)
- 11.2. Precision Castparts Corp. (US)
- 11.2.1. Overview
- 11.2.2. Products & services
- 11.2.3. SWOT Analysis
- 11.2.4. Recent Developments
- 11.2.5. Strategies
- 11.2.6. Financials (Based on Availability)
- 11.3. Howmet Aerospace Inc. (US)
- 11.3.1. Overview
- 11.3.2. Products & services
- 11.3.3. SWOT Analysis
- 11.3.4. Recent Developments
- 11.3.5. Strategies
- 11.3.6. Financials (Based on Availability)
- 11.4. TriMas (US)
- 11.4.1. Overview
- 11.4.2. Products & services
- 11.4.3. SWOT Analysis
- 11.4.4. Recent Developments
- 11.4.5. Strategies
- 11.4.6. Financials (Based on Availability)
- 11.5. Arconic Corporation (US)
- 11.5.1. Overview
- 11.5.2. Products & services
- 11.5.3. SWOT Analysis
- 11.5.4. Recent Developments
- 11.5.5. Strategies
- 11.5.6. Financials (Based on Availability)
- 11.6. National Aerospace Fasteners Corporation (Taiwan)
- 11.6.1. Overview
- 11.6.2. Products & services
- 11.6.3. SWOT Analysis
- 11.6.4. Recent Developments
- 11.6.5. Strategies
- 11.6.6. Financials (Based on Availability)
- 11.7. SPS Technologies Ltd. (UK)
- 11.7.1. Overview
- 11.7.2. Products & services
- 11.7.3. SWOT Analysis
- 11.7.4. Recent Developments
- 11.7.5. Strategies
- 11.7.6. Financials (Based on Availability)
- 11.8. TFI Aerospace Corporation (Canada)
- 11.8.1. Overview
- 11.8.2. Products & services
- 11.8.3. SWOT Analysis
- 11.8.4. Recent Developments
- 11.8.5. Strategies
- 11.8.6. Financials (Based on Availability)
- 11.9. B&B Specialties, Inc. (US)
- 11.9.1. Overview
- 11.9.2. Products & services
- 11.9.3. SWOT Analysis
- 11.9.4. Recent Developments
- 11.9.5. Strategies
- 11.9.6. Financials (Based on Availability)