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市場調查報告書
商品編碼
1432619

智慧製造 - 市場佔有率分析、產業趨勢與統計、成長預測(2024 - 2029)

Smart Manufacturing - Market Share Analysis, Industry Trends & Statistics, Growth Forecasts (2024 - 2029)

出版日期: | 出版商: Mordor Intelligence | 英文 100 Pages | 商品交期: 2-3個工作天內

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簡介目錄

2024年智慧製造市場規模預估為1,413.9億美元,預估至2029年將達2,792.3億美元,預測期(2024-2029年)CAGR為14.58%。

智慧製造-市場

採用智慧製造的措施不斷增加將推動市場成長。智慧製造領導聯盟(SMLC)是由美國工業組織、技術供應商、實驗室和大學組成的聯盟,致力於開發下一代智慧製造平台和智慧工廠連接。同樣,另一個由產業主導的計劃 - 工業網際網路聯盟(IIC)的成立,目的是匯集加速工業自動化發展所需的先進技術和組織。

使用 SCADA、ERP、HMI、PLC、DCS、PLM 和 MES 等服務和軟體,使各行業能夠收集即時資料並做出決策。該軟體對行業來說是有益的,因為它減少了產品錯誤,減少了停機時間,進行計劃維護,從反應階段轉向預測和規定階段,並支援決策。

對流程控制和系統的依賴,加上 IT 和作業系統技術系統的整合,使得製造業企業越來越容易遭受網路攻擊。由於其專有和客製化的網路,製造商的控制系統長期以來被認為是難以滲透的。物聯網為竊取專有資訊開啟了空間。隨著這些設備的自動化和數位化程度越來越高,這些設備最初是在沒有適當安全措施的情況下建構的,資料安全問題也將隨之增加,阻礙市場成長。

此外,全球對工業 4.0 的投資日益增加。由於工業 4.0 智慧解決方案對其業務產生積極影響,包括提高生產力,組織已開始採用工業 4.0 智慧解決方案。例如,根據凱捷公司和全國軟體與服務公司協會(NASSCOM)的報告,預計超過三分之二的印度製造業有意擁抱工業 4.0。到2025年

此外,市場上營運的公司注重創新並推出新產品,以在競爭中保持領先地位。例如,2023年 2月,該公司宣布推出可程式邏輯控制器 OTAC,以應對與工業物聯網、智慧工廠和營運技術(OT)相關的關鍵未解決挑戰。這透過利用動態「一次性身份驗證代碼」(OTAC)技術解決典型的 ICS/OT 安全挑戰,專門為 PLC 設備提供了高度最佳化且高度安全的身份驗證解決方案。

COVID-19的爆發引發製造業重新評估其傳統生產流程,主要推動整個生產線的數位轉型和智慧製造實踐。製造商也被迫實施和設計多種敏捷的新方法來監控產品和品質控制。

智慧製造市場趨勢

汽車產業預計將推動市場成長

汽車製造預計將獲得智慧技術、工業4.0、物聯網等的強勁推動。離散製造是指生產或製造可以單獨計數和觸摸的不同零件。這些零件主要與裝配線有關。離散製造包括汽車、汽車零件等日益互聯的產品。

智慧製造有望幫助平衡供需、增強產品設計、最佳化製造效率並顯著減少浪費。機器人、感測器等現場設備和 ICS 為汽車行業提供了更快地回應市場需求、減少製造停機時間、提高供應鏈效率和擴大生產力的機會。

智慧製造解決了汽車產業最關心的問題,即專案週期。快速投資回報計畫與低成本自動化和成本創新相結合,幫助製造商透過提高生產力來提高競爭力。

此外,根據瑞銀的資料,預計2025年歐洲電動車銷量將達到633萬輛,其次是中國,為484萬輛。由於歐洲和亞太地區引領電動車需求,預計這些地區智慧汽車工廠的實施將會增加。

為了適應不斷變化的汽車製造格局,業內許多企業採用智慧製造解決方案。例如,2022年 1月,華域汽車系統有限公司(以 HASCO 名義開展業務)和 ABB 集團宣布,他們在現有關係的基礎上創建了一家合資企業,「以推動下一代智慧製造」。兩家公司聲稱,合資企業將使他們能夠進一步鞏固華域汽車的領先地位,透過自動化解決方案造福中國客戶。

過去 50年來,汽車產業在各種製造流程的組裝線上使用了機器人。目前,汽車製造商探索在更多程式中使用機器人技術。對於這類生產線來說,機器人更有效率、靈活、準確和可靠。這項技術使汽車產業仍然是最重要的機器人用戶之一,並擁有全球自動化程度最高的供應鏈之一。

例如,2022年4月,汽車製造公司Stellantis NV的子公司Fiat在其Mirafiori工廠投資7億歐元,打算使用協作機器人等最先進的技術生產500輛電動車。該公司的目標是實現複雜裝配線操作和品質控制的自動化,安裝了 11 台來自 Universal Robots A/S 的協作機器人。協作機器人是智慧工廠的重要組成部分,因為它們結構緊湊、重量輕,並且能夠與人類安全地一起工作。

亞太地區將佔據主要市場佔有率

中國生產了相當大一部分的市場需求,並擁有全世界最大的製造業。此外,根據工業和資訊化部(MIIT)的資料,儘管 COVID-19 限制措施導致生產和供應鏈受挫,但2022年中國工業產值仍比上年成長 3.6%。工信部預計,2022年製造業產出成長3.1%,佔國內生產毛額的比重達28%。

傳統上被視為世界製造工廠的中國,透過數位化和工業化,已從(廉價)勞動密集型製造業向高階製造業顯著轉型。據GSMA表示,到2025年,中國可能佔全球IIoT市場的三分之一。

製造業也已成為印度高成長產業之一。 「印度製造」計畫使印度成為世界地圖上的製造中心,並讓印度經濟得到全球認可。

政府在實施該地區工業物聯網應用案例方面發揮著重要作用。數位印度和印度製造等政府措施為印度製造業增添動力。物聯網透過提供創新方法來維持製造組織的永續發展,大大促進了印度製造活動。

此外,印度製藥業在自動化方面也相對領先,該國主要製藥公司如Zydus Cedilla、Torrent Pharma、Cipla等都致力於藥品製造過程的自動化,特別是在需要機器和設備完全整合的領域。

此外,印度政府的目標是到2025年經濟規模達到5兆美元,其中製造業價值可能達到1兆美元。印度製造、技能印度和數位印度等旗艦計畫的整合可能是實現這一目標的關鍵,推動該國市場的成長。

此外,一些領先的行業參與者印度投資智慧製造部門,以提高效率並獲得市場競爭優勢。例如,2023年3月,三星電子宣布投資其位於Noida的第二大手機工廠的智慧製造能力,以提高生產競爭力。

智慧製造產業概況

智慧製造市場競爭激烈,由多家主要參與者組成。市場上擁有明星佔有率的主要參與者致力於擴大海外客戶群。兩家公司利用策略合作計劃來增加市場佔有率和獲利能力。市場上營運的公司還收購了從事自動送貨機器人技術的新創企業,以增強其產品能力。

2023年5月,Mitsubishi Electric Corporation宣布對Clearpath Robotics進行策略性投資,以支持製造自動化的發展。 Clearpath Robotics 致力於開發和銷售自主移動機器人(AMR)。透過這項投資,該公司將利用 AMR 系統加強對整個工廠最佳化和自動化的支援。

2023年 3月,Honeywell International, Inc.宣布推出Honeywell通用機器人控制器(HURC),以控制不同的機器人和自動化系統,並促進資料和通訊的無縫交換。該公司將在芝加哥舉行的 ProMat2023 上展示機器人和自動化解決方案。

附加優惠:

  • Excel 格式的市場估算(ME)表
  • 3 個月的分析師支持

目錄

第1章 簡介

  • 研究假設和市場定義
  • 研究範圍

第2章 研究方法

第3章 執行摘要

第4章 市場洞察

  • 市場概況
  • 產業價值鏈分析
  • 產業吸引力-波特五力分析
    • 供應商的議價能力
    • 買家的議價能力
    • 新進入者的威脅
    • 替代產品的威脅
    • 競爭激烈程度
  • COVID-19 對智慧製造市場的影響

第5章 市場動態

  • 市場促進因素
    • 為了提高效率和品質而對自動化的需求不斷增加
    • 數位化需要合規性和政府支持
    • 物聯網的普及
  • 市場限制
    • 對資料安全的擔憂
    • 高昂的初始安裝成本和缺乏熟練的勞動力阻礙企業全面採用

第6章 市場細分

  • 依技術
    • 可程式邏輯控制器(PLC)
    • 監控控制器和資料採集(SCADA)
    • 企業資源與規劃(ERP)
    • 集散控制系統(DCS)
    • 人機介面(HMI)
    • 產品生命週期管理(PLM)
    • 製造執行系統(MES)
    • 其他技術
  • 依組件
    • 機器視覺系統
    • 控制裝置
    • 機器人技術
    • 通訊板塊
    • 感應器
    • 其他組件
  • 依最終用戶產業
    • 汽車
    • 半導體
    • 石油和天然氣
    • 化學與石化
    • 製藥
    • 航太和國防
    • 食品與飲品
    • 金屬和採礦
    • 其他最終用戶產業
  • 按地理
    • 北美洲
      • 美國
      • 加拿大
    • 歐洲
      • 德國
      • 英國
      • 法國
      • 歐洲其他地區
    • 亞太地區
      • 中國
      • 印度
      • 日本
      • 亞太地區其他地區
    • 拉丁美洲
      • 巴西
      • 墨西哥
      • 拉丁美洲其他地區
    • 中東和非洲

第7章 競爭格局

  • 公司簡介
    • ABB Ltd
    • Emerson Electric Company
    • Fanuc Corporation
    • General Electric Company
    • Honeywell International Inc.
    • Mitsubishi Electric Corporation
    • Robert Bosch GmbH
    • Rockwell Automation Inc.
    • Schneider Electric SE
    • Siemens AG
    • Texas Instruments Incorporated
    • Yokogawa Electric Corporation

第8章 投資分析

第9章 市場的未來

簡介目錄
Product Code: 51153

The Smart Manufacturing Market size is estimated at USD 141.39 billion in 2024, and is expected to reach USD 279.23 billion by 2029, growing at a CAGR of 14.58% during the forecast period (2024-2029).

Smart Manufacturing - Market

The increasing initiatives to adopt smart manufacturing will drive market growth. Smart Manufacturing Leadership Coalition (SMLC), a combination of US-based industrial organizations, technology suppliers, laboratories, and universities, is working on a next-generation Smart Manufacturing Platform and Smart Factory connectivity. Similarly, another industry-led initiative, the Industrial Internet Consortium (IIC), was formed to bring together the advanced technologies and organizations needed to accelerate the growth of industrial automation.

Using services and software, such as SCADA, ERP, HMI, PLC, DCS, PLM, and MES, has enabled industries to collect real-time data and make decisions. The software has been beneficial to the industry as it reduces product errors, reduces downtime, conducts planned maintenance, moves from the reactive phase to the predictive and prescribing phases, and enables decision-making.

The dependence on process control and systems combined with the convergence of IT and operating technologies systems has increasingly exposed manufacturing firms to cyber attacks. Manufacturers' control systems have long been deemed impenetrable due to their proprietary and customized networks. IoT has opened the scope for the theft of proprietary information. With more automation and digitization of these devices, which were originally built without the proper security measures, the data security concern will also grow, hindering the market growth.

Furthermore, investments in Industry 4.0 are rising globally. Organizations have started adopting Industry 4.0 smart solutions owing to their positive impact on their businesses, including increased productivity. For instance, as per a report by Capgemini and the National Association of Software and Services Companies (NASSCOM), it is expected that more than two-thirds of the Indian manufacturing sector intention embrace Industry 4.0. by 2025

Moreover, the companies operating in the market focus on innovations and launch new products to stay ahead of the competition. For instance, in February 2023, which announced the launch of Programmable Logic Controller OTAC to combat key unresolved challenges related to industrial IoT, smart factories, and operational technology (OT). This provides a highly optimized and highly secure authentication solution specifically for PLC devices by utilizing their dynamic 'one-time authentication code' (OTAC) technology to resolve typical ICS/OT security challenges.

The outbreak of COVID-19 triggered the manufacturing sector to re-evaluate its traditional production processes, primarily driving digital transformation and smart manufacturing practices across the production lines. The manufacturers also forced to implement and devise multiple agile and new approaches to monitor product and quality control.

Smart Manufacturing Market Trends

Automotive Industry is Expected to Drive the Market Growth

Automotive manufacturing is expected to gain strong impetus from smart technologies, Industry 4.0, IoT, etc. Discrete manufacturing is producing or manufacturing distinct parts that can be individually counted and touched. The pieces are mainly related to assembly lines. Discrete manufacturing includes products, such as cars, automotive parts, etc., that are increasingly connected.

Smart manufacturing is expected to help balance supply and demand, enhance product design, optimize manufacturing efficiency, and significantly reduce waste. Field devices, like robotics, sensors, etc., and ICS offer opportunities to the automotive sector to react faster to market requirements, reduce manufacturing downtimes, enhance supply chain efficiency, and expand productivity.

Smart manufacturing addresses the prime concern of the automotive industry, i.e., the length of a project. Quick return-on-investment projects combined with low-cost automation and cost innovation are helping manufacturers improve competitiveness through productivity improvement.

Further, according to UBS, Europe's projected electric vehicle sales are expected to reach 6.33 million units by 2025, followed by China, with 4.84 million units. As Europe and Asia-Pacific are leading the electric vehicles demand, the regions are anticipated to see an increase in smart automotive factories' implementation.

To cater to the changing landscape of automotive manufacturing, many players in the industry are adopting smart manufacturing solutions. For instance, in January 2022, Huayu Automotive Systems Co., which does business as HASCO, and ABB Group announced that they have created a joint venture building on their existing relationship "to drive the next generation of smart manufacturing." The companies claimed that the joint venture would enable them to further develop HASCO's leading position with automated solutions that benefit customers in China.

For the past 50 years, the automotive industry has used robots in its assembly lines for various manufacturing processes. Currently, automakers are exploring the use of robotics in more procedures. Robots are more efficient, flexible, accurate, and dependable for such production lines. This technology enables the automotive industry to remain one of the most significant robot users and possess one of the most automated supply chains globally.

For instance, in April 2022, an automotive manufacturing company, Fiat, a subsidiary of Stellantis NV, invested EUR 700 million at its Mirafiori factory, intending to produce 500 electric vehicles using state-of-the-art technology, such as collaborative robots. The company aims to automate its complex assembly line operations and quality controls, installing 11 cobots from Universal Robots A/S. Cobots are an essential part of the smart factory since they are compact, light, and built to work alongside humans safely.

Asia Pacific Region to Occupy a Major Market Share

China produces a sizeable portion of the market's demand and has the largest manufacturing sector in the entire world. In addition, despite production and supply chain setbacks brought on by COVID-19 curbs, the nation's industrial output increased by 3.6% in 2022 compared to the previous year, according to the Ministry of Industry and Information Technology (MIIT). The MIIT predicted that the manufacturing sector's output would have increased by 3.1% in 2022, making up 28% of China's GDP.

Traditionally seen as the world's manufacturing factory, China has significantly transformed from (cheap) labor-intensive manufacturing to high-end manufacturing through digitalization and industrialization. According to GSMA, China may account for one-third of the global IIoT market by 2025.

Manufacturing has also emerged as one of the high-growth sectors in India. The 'Make in India' program places India on the world map as a manufacturing hub and globally recognizes the Indian economy.

Government plays an important role in implementing the use of cases of IIoT in the region. Government initiatives, like Digital India and Make in India, are adding impetus to the Indian manufacturing industry. IoT immensely benefits the Make in India campaign by providing innovative ways to sustain manufacturing organizations' sustainable development.

Moreover, India's pharmaceutical sector is comparatively ahead in automation, with the major pharmaceutical companies in the country, such as Zydus Cedilla, Torrent Pharma, and Cipla, focusing on automating their manufacturing processes of drugs, especially in areas where the complete integration of machines and equipment is required.

Additionally, India's government aims for a USD 5 trillion economy by 2025, of which manufacturing may be worth USD 1 trillion. The convergence of flagship programs, such as Make in India with Skill India and Digital India, may be key to achieving this goal, thereby driving the country's market growth.

Furthermore, several leading industry players are investing in smart manufacturing units in India to improve efficiency and gain a competitive edge in the market. For instance, in March 2023, Samsung Electronics announced investing in smart manufacturing capabilities at its second-largest mobile phone plant in Noida to make production more competitive.

Smart Manufacturing Industry Overview

The smart manufacturing market is highly competitive and consists of several major players. The major players with star shares in the market focus on expanding their customer base across foreign countries. The companies leverage strategic collaborative initiatives to increase their market share and profitability. The companies operating in the market are also acquiring start-ups working on autonomous delivery robot technologies to strengthen their product capabilities.

In May 2023, Mitsubishi Electric Corporation announced to make a strategic investment in Clearpath Robotics to support the development of manufacturing automation. Clearpath Robotics specializes in developing and selling autonomous mobile robots (AMR). Through this investment, the company will strengthen its support for complete factory optimization and automation by utilizing AMR systems.

In March 2023, Honeywell International, Inc. announced introducing Honeywell Universal Robotics Controller (HURC) to control disparate robotics and automation systems and facilitate the seamless exchange of data and communications. The company will demo robotic and automation solutions at ProMat 2023 in Chicago.

Additional Benefits:

  • The market estimate (ME) sheet in Excel format
  • 3 months of analyst support

TABLE OF CONTENTS

1 INTRODUCTION

  • 1.1 Study Assumptions and Market Definition
  • 1.2 Scope of the Study

2 RESEARCH METHODOLOGY

3 EXECUTIVE SUMMARY

4 MARKET INSIGHT

  • 4.1 Market Overview
  • 4.2 Industry Value Chain Analysis
  • 4.3 Industry Attractiveness - Porter's Five Forces Analysis
    • 4.3.1 Bargaining Power of Suppliers
    • 4.3.2 Bargaining Power of Buyers
    • 4.3.3 Threat of New Entrants
    • 4.3.4 Threat of Substitute Products
    • 4.3.5 Intensity of Competitive Rivalry
  • 4.4 Impact of COVID-19 on the Smart Manufacturing Market

5 MARKET DYNAMICS

  • 5.1 Market Drivers
    • 5.1.1 Increasing Demand for Automation to Achieve Efficiency and Quality
    • 5.1.2 Need for Compliance and Government Support for Digitization
    • 5.1.3 Proliferation of Internet of Things
  • 5.2 Market Restraints
    • 5.2.1 Concerns Regarding Data Security
    • 5.2.2 High Initial Installation Costs and Lack of Skilled Workforce Preventing Enterprises from Full-scale Adoption

6 MARKET SEGMENTATION

  • 6.1 By Technology
    • 6.1.1 Programmable Logic Controller (PLC)
    • 6.1.2 Supervisory Controller and Data Acquisition (SCADA)
    • 6.1.3 Enterprise Resource and Planning (ERP)
    • 6.1.4 Distributed Control System (DCS)
    • 6.1.5 Human Machine Interface (HMI)
    • 6.1.6 Product Lifecycle Management (PLM)
    • 6.1.7 Manufacturing Execution System (MES)
    • 6.1.8 Other Technologies
  • 6.2 By Component
    • 6.2.1 Machine Vision Systems
    • 6.2.2 Control Device
    • 6.2.3 Robotics
    • 6.2.4 Communication Segment
    • 6.2.5 Sensor
    • 6.2.6 Other Components
  • 6.3 By End-user Industry
    • 6.3.1 Automotive
    • 6.3.2 Semiconductors
    • 6.3.3 Oil and Gas
    • 6.3.4 Chemical and Petrochemical
    • 6.3.5 Pharmaceutical
    • 6.3.6 Aerospace and Defense
    • 6.3.7 Food and Beverage
    • 6.3.8 Metals and Mining
    • 6.3.9 Other End-user Industries
  • 6.4 By Geography
    • 6.4.1 North America
      • 6.4.1.1 United States
      • 6.4.1.2 Canada
    • 6.4.2 Europe
      • 6.4.2.1 Germany
      • 6.4.2.2 United Kingdom
      • 6.4.2.3 France
      • 6.4.2.4 Rest of Europe
    • 6.4.3 Asia Pacific
      • 6.4.3.1 China
      • 6.4.3.2 India
      • 6.4.3.3 Japan
      • 6.4.3.4 Rest of Asia Pacific
    • 6.4.4 Latin America
      • 6.4.4.1 Brazil
      • 6.4.4.2 Mexico
      • 6.4.4.3 Rest of Latin America
    • 6.4.5 Middle East and Africa

7 COMPETITIVE LANDSCAPE

  • 7.1 Company Profiles
    • 7.1.1 ABB Ltd
    • 7.1.2 Emerson Electric Company
    • 7.1.3 Fanuc Corporation
    • 7.1.4 General Electric Company
    • 7.1.5 Honeywell International Inc.
    • 7.1.6 Mitsubishi Electric Corporation
    • 7.1.7 Robert Bosch GmbH
    • 7.1.8 Rockwell Automation Inc.
    • 7.1.9 Schneider Electric SE
    • 7.1.10 Siemens AG
    • 7.1.11 Texas Instruments Incorporated
    • 7.1.12 Yokogawa Electric Corporation

8 INVESTMENT ANALYSIS

9 FUTURE OF THE MARKET